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13

Electrical installation

Checks to ensure electrical safety should be carried out 

by a competent person, ie. earth continuity, polarity and 

resistance to earth.

Water circulation system

The whole of the system should be thoroughly flushed out 

with cold water without the pump in position. Ensure that all 

valves are open. With the pump fitted, the system should be 

filled.
Vent all heat emitters and check for water soundness.

Commissioning the cooker and 

boiler

Isolate electricity at the wall socket. Turn the cooker and 

boiler control knob to off.
After ensuring gas is available to the appliance, loosen joint 

and purge any air from the supply pipe.

 

n

WARNING: NO SMOKING OR NAKED LIGHTS.

Tighten joint and check gas service cocks are in the ON 

position. Check for gas soundness up to the gas valves. (See 

Fig. 1.14

)

Instruct the user

1. 

Advise the User of the precautions necessary to prevent 

damage to the heating system and to the building 

in the event of the heating system being inoperative 

during frost conditions.

2. 

Advise the User for continued efficient and safe 

operation of the appliance, it is important that 

adequate servicing is carried out at regular 12 monthly 

intervals.

3. 

Hand the Operating Instructions to the User and 

demonstrate the correct operation of the appliance and 

system controls.

4. 

Leave the Installation, Servicing and Operating 

Instructions with the User.

5. 

Gas Safety - Show the user the procedure for isolating 

the appliance from the gas and electric supply. As 

referred to in the Operating Instructions - Ref Gas Leak 

or Appliance Fault.

Lighting the pilot

Boiler (see Fig. 1.14)

This appliance is fitted with an automatic ignition unit that 

will light the main burner on demand. Should button 

K

 (see 

Fig. 1.14

) be illuminated press button, this will allow the 

burner ignition to continue, should the button illuminate 

again this will indicate a fault on the boiler burner. Contact 

your local Gas Safe Registered engineer to correct the fault.

Cooker (see Fig. 1.14).

Press in and hold the cooker flame failure override button 

C

 

allowing a few seconds for the gas to reach the cooker pilot. 

Press the piezo ignitor button 

D

 and the pilot burner will 

light.
Continue to hold the button in for 15 seconds after the pilot 

has been lit so that when the button is released, the pilot 

should remain alight.
If it does not, 

WAIT 3 MINUTES

 then repeat the procedure.

Boiler output setting

480AG & 480AL REFER TO PAGE 3 ‘SPECIFICATIONS’.

The boiler side of the appliance is preset to give a maximum 

heat output of 23.4 kW.
The multifunctional burner control valve can be reset to 

decrease this output to 17.6kW.
To decrease the boiler output to 17.6kW connect the 

pressure gauge to the burner test nipple 

J

 and turn on the 

boiler burner.
Remove cap screw to expose pressure regulator adjustment 

screw 

H

.

Slowly turn adjustment screw with a small screwdriver until 

the burner pressure required is recorded on the pressure 

gauge. Turn adjustment screw counter-clockwise to decrease 

or clockwise to increase gas pressure to the burner. See heat 

output table below.
Replace pressure regulator cap screw
Boiler burner burner setting must be indicated by ticking 

correct box at top of lighting instruction plate, on the inside 

of the burner door.

MAX.

MIN.

HEAT OUTPUT

23.4 kW

17.6 kW

NAT. GAS

13mb

8mb

PROPANE

32.5mb

20.5mb

Commissioning

Содержание Heatranger 480AG CF

Страница 1: ...e mask and disposable gloves Glass Yarn Mineral Wool Insulation Pads Ceramic Fibre Kerosene Oil may be harmful if inhaled may be irritating to skin eyes nose and throat When handling avoid inhaling an...

Страница 2: ...13 Main burner lighting 14 Spillage test 14 Servicing 15 Annual servicing 15 Service schedule 15 Pre service check 15 Hotplate cleaning 15 Burner access 15 Burner cleaning 16 Heat exchanger 18 Combust...

Страница 3: ...rner pressure Min Boiler Output 17 6kW at 8mbar burner pressure 480AL PROPANE G31 TOTAL BOILER COOKER MIN MAX MIN MAX Max Heat Inputs Gross 35 8kW 40 7kW 25 6kW 30 5kW 10 2kW Max Heat Inputs Net 33 0k...

Страница 4: ...ke and flame Where the cooker is to stand in a recess or against a wall which is to be tiled in no circumstances should the tiles overlap the cooker top plate NOTE SMOKE SMELL EMITTED DURING INITIAL U...

Страница 5: ...LER MUST MAKE PROVISION TO GAIN ACCESS TO 22mm COPPER FLOW AND RETURN PIPE DURING INSTALLATION R 1 2 1 2 BSP TAPER 10mm 10mm 50mm MINIMUM GAP ON RIGHT HAND SIDE MINIMUM GAP ON LEFT HAND SIDE WALL PROJ...

Страница 6: ...ipe constructed in a to c above should form the initial connection to lined chimneys Where a chimney is to be used which is not composed of or lined with a non porous acid resistant material it should...

Страница 7: ...e pipes should rise upwards in the direction away from the appliance Circulating Pump It is recommended that the selected pump be sized to suit the boiler pressure loss see Fig 1 3 and therefore adequ...

Страница 8: ...lowing items which are supplied separately packed and require assembly 1 Draught Diverter Assembly See Fig 1 4 2 Appliance Rear Distance Bracket for use when appliance is installed 25mm away from a re...

Страница 9: ...take the weight of the appliance on the crowbar and remove the rear rolled tube followed by similar action on the front tube 2 Assemble and locate the flue draught diverter assembly on flue spigot as...

Страница 10: ...ed so that it is operated on demand only Operation of the system under control of the boiler thermostat only does not produce the best efficiency Refer to the control equipment manufacturer s literatu...

Страница 11: ...ive MUST be connected to the terminal marked BSL NOTE The link between terminals L1 and BSL MUST be removed to ensure correct operation of the time switch If the time switch is fitted to the cooker th...

Страница 12: ...INK L1 TO CSL OR PROVIDE TIMED LIVE FOR COOKER BURNER LINK L1 TO BSL OR PROVIDE LIVE SUPPLY TO BOILER FROM PROGRAMMER OR AUXILIARY CONTROLS G Y G Y G Y G Y WH BL Y 9 8 7 3 G Y BR BR BL BR BR OR OR BL...

Страница 13: ...ighting the pilot Boiler see Fig 1 14 This appliance is fitted with an automatic ignition unit that will light the main burner on demand Should button K see Fig 1 14 be illuminated press button this w...

Страница 14: ...k the system for leaks When all the air has been removed from the water circuit the pump and radiators should be balanced to achieve the correct temperature to drop across the system Set any timer roo...

Страница 15: ...rs 5 Clean the heat exchanger 6 Check the condition of the boiler combustion chamber insulation 7 Check that the flueway is unobstructed and that the draught diverter unit is correctly assembled 8 Ove...

Страница 16: ...Fig 1 18 Brush the boiler burner top and check the flame ports are clear Any deposits may be removed with a non metallic brush Remove three screws securing burner assembly to manifold A Remove two sc...

Страница 17: ...ing injector bracket and remove controls away from burner door Brush burner venturi and remove any deposits from inside the burner venturi and tip downwards to discharge debris Remove the burner injec...

Страница 18: ...access plate See Fig 1 24 Remove access plate R Using a suitable brush clean the heat exchanger from above and below NOTE The insulation used on the inside surface of the combustion chamber is delica...

Страница 19: ...ON Following the sequence in COMMISSIONING INSTRUCTIONS To fit new burner Follow instructions in section Burner Cleaning of Servicing Instructions and remove the cooker burner assembly 1 Remove two p...

Страница 20: ...rmostat control knobs 3 Remove the 2 cover panel fixing screws 4 Remove cover panel SEE Fig 1 26 5 Remove the two control panel fixing screws 6 Tilt the chassis from the top and lift out taking care n...

Страница 21: ...thermostat capillaries 9 Re assemble in reverse order To fit new cooker overheat See Fig 1 27 AND Fig 1 28 Follow instructions in ELECTRICAL COMPONENT ACCESS Steps 1 to 6 1 Undo the two screws on the...

Страница 22: ...or 3 Fit replacement 4 Re assemble in reverse order 5 Check for gas soundness To fit new burner Follow instructions in section Burner cleaning Instructions and remove the boiler burner assembly 1 Remo...

Страница 23: ...spindle locknut and extract overheat thermostat 5 Fit replacement thermostat 6 Re assemble in reverse order To fit combustion discharge safety device SEE Fig 1 33 Fig 1 34 1 Remove CDSD phial from sp...

Страница 24: ...er or return side of all heat emitters or radiators b Where access to a make up vessel would be difficult by a remote automatic pressurisation and make up unit c Mains Connection There shall be no con...

Страница 25: ...LTERNATIVELY THE BYPASS LOOP CAN INCORPORATE A TOWEL RAIL CONTROLLED BY A NON ADJUSTABLE BALANCING VALVE SHOULD THE PUMP BE FITTED TO THE RETURN THEN THE PRESSURE GAUGE AND EXPANSION VESSEL ARE FITTED...

Страница 26: ...change specifications and make modifications to the appliances described and illustrated at any time www agaliving com www agacookshop co uk Manufactured By AGA Rangemaster Station Road Ketley Telfor...

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