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USER MANUAL

– RCS

INSTALLATION AND USER MANUAL

RCS

We would like to inform you about the fact that this RAVAS product is 100 % recyclable on the basis

that the parts are processed and disposed off in the right manner.

More information can be found on our website

www.ravas.com

Rev.20181031

Printing/typographical errors and model changes reserved

Содержание RCS

Страница 1: ...rm you about the fact that this RAVAS product is 100 recyclable on the basis that the parts are processed and disposed off in the right manner More information can be found on our website www ravas co...

Страница 2: ...s or from negligent operation or assembly even if this is not expressly stated in this instruction manual In light of our policy of continuous improvement it is possible that details of the product ma...

Страница 3: ...rking the reference altitude 18 7 9 Placing the machine sticker on the indicator 19 7 10 Replacing the batteries of the indicator before 2013 20 7 11 Replacing the batteries of the indicator 2013 21 7...

Страница 4: ...pplier prior to any work being completed It is the sole responsibility of the purchaser to train their own employees in the proper use and maintenance of this equipment Do not operate this unit unless...

Страница 5: ...USER MANUAL RCS 5 3 Parts in the RCS Kit Sensor Protective cover for the sensor cable Indicator Stickers to mark the reference height Penlight batteries model AA Machine stickers...

Страница 6: ...First lift the forks past the reference point and then lower the load to the point where the stickers are opposite each other This results in the optimal accuracy 4 3 Accuracy Meassuring the oil pres...

Страница 7: ...the zero weighting and or the first weighing is carried out Weigh on a fixed height Do not rise the forks to the reference point to fast The best way is to raise the forks above the reference point t...

Страница 8: ...lifttruck The indicator the controlpanel runs on 6 Volt batteries On the drawing below you can find the parts of this sytem We recommend to have the installation of the sensor in the hydraulic system...

Страница 9: ...USER MANUAL RCS 9 T stuk Sensor Sensorkabel Hydraulisch ventielblok Indicator Type B 2 cylinders on both sides hydraulic valve block sensor cable t part...

Страница 10: ...ft The most common voltages for fork lift trucks are 12 24 48 and 80 V In cases where the battery voltages are higher than 12 VDC the system demands a DC DC voltage converter with an output of 12 Vdc...

Страница 11: ...ft truck such as the mast the mast rollers and the ball bearings can influence the accuracy of the weightings Because of this it is important to keep the parts in good condition make sure there is no...

Страница 12: ...ossible When the pressure hose splits to multiple cylinders the sensor has to be mounted before the split Do not mount the sensor too close to the engine Large differences in temperature can influence...

Страница 13: ...ides Mount the T piece into the delivery pipe of the truck near the cylinder for the diversion of the pressure to the RCS Mount the T piece so that the sensor with the cable connector is facing down T...

Страница 14: ...USER MANUAL RCS 14 S19 2 1 7 2 Mounting the sensor The connector on the sensor is G 1 4 BSP male...

Страница 15: ...15 3 2 1 S13 1 2 S5 3 7 3 Position of the indicator 7 4 Installing the indicator bracket and the indicator The indicator should be easy to operate and to read from S13 1 2 Indicator with RAM mounting...

Страница 16: ...bility of damage to the cable It may be necessary to thread the cable through small openings openings through which the 18mm connector does not fit In that case it may be necessary to dismount the cab...

Страница 17: ...USER MANUAL RCS 17 7 6 Connecting the system wiring...

Страница 18: ...that the chauffeur can see the stickers Make sure that there is minimal distance between the two arrows The larger the distance the more difficult it will be to gauge the height accurately Choose a p...

Страница 19: ...cribed in the CE directive for weighing systems a machine sticker has to be applied to the weighing system The sticker shows the capacity and the graduation The stickers that are supplied with the kit...

Страница 20: ...ill blink As the LO BA indication starts to flash while printing option replace the batteries Remove the M6 Allen screw with an Allan key and open the housing of the indicator Insert the new batteries...

Страница 21: ...e batteries as soon as the LO BA indication will blink As the LO BA indication starts to flash while printing option replace the batteries Remove the lid of the batteries from the indicator housing by...

Страница 22: ...e the batteries as soon as the LO BA indication will blink As the LO BA indication starts to flash while printing option replace the batteries Remove the lid of the batteries from the indicator housin...

Страница 23: ...in 50 kg steps Important If the lifting capacity of the forklift truck is different then the above mentioned e g 1500 kg or 3000 kg a higher capacity should be chosen For 1500 kg the capacity will be...

Страница 24: ...en toetsen 10 voor capaciteit 3000 5000 kg 20 voor capaciteit 5000 kg Insert the value Change the values of the reading steps with the keys and 10 for capacity 3000 5000 kg 20 for capacity 5000 kg Use...

Страница 25: ...25 NET kg lb NET kg lb NET kg lb 3 sec 12 13 11 Press Enter to return to the normal weighing mode Use the keys and and change the value to 3 for 3000 kg 5 for 5000 kg 10 for 10000 kg Confirm the value...

Страница 26: ...the on off button for 23 seconds until the indicator shows P01 don t let go Confirm with the 0 button The indicator now shows P02 Change the value to 3 seconds using the and button Delay time 0 7 sec...

Страница 27: ...R MANUAL RCS 27 8 4 Parameter settings Open the parameter menu as shown below Turn the indicator on by pressing on the On Off button for 30 sec After 30 seconds the indicator automatically shows P_ _...

Страница 28: ...r menu by push and hold the 0 T button to go out of the parameter menu then perform a reboot see important notes IMPORTANT NOTES After changing parameters the indicator needs a reboot by turning the i...

Страница 29: ...SER MANUAL RCS 29 90 M1 OK OK 9 Calibration 9 1 Preparing for calibration Recommended calibration weight M1 2 3 of the trucks lift capacity Example 1 2 2t truck M1 1500 0 max 40 C 105 F min 10 C 15 F...

Страница 30: ...ET kg lb 8 sec NET kg lb 9 2 Correcting the zero point 2 1 5 3 4 Lower the forks till the reference altitude 6 Turn the indicator on with the on off button wait till the indicator is finished with the...

Страница 31: ...USER MANUAL RCS 31 NET kg lb NET kg lb 7 Zero calibration is finished The indicator returns to the weighing mode automatically 8...

Страница 32: ...ation single point 2 1 6 3 4 5 Use the and buttons to go to the middle value 1500 The top indicator bar flashes Use the and buttons to see the 3 programmed values on the display Push the 0 button You...

Страница 33: ...1 500kg 8 7 12 9 10 11 Use the and buttons to go to the highest value 2500 Both indicator bars are flashing Put all segments on zero until the top indicator bar flashes Push the 0 button Repeat this p...

Страница 34: ...nds The display counts down and the first calibration point is entered Push the or button until AP XX appears to leave the calibration menu Push the 0 button until the screen shuts itself down The ind...

Страница 35: ...weight on the forks M1 500kg Use the and buttons to enter the right values The indicator shows the weight Push the 0 button briefly The first segment starts flickering Confirm the entered weight by p...

Страница 36: ...nt starts flickering Use the and buttons to enter the right values Place a known weight on the forks M2 1500kg Confirm the entered weight by pushing the 0 button for 3 seconds The display counts down...

Страница 37: ...r shows the weight Push the 0 button briefly The first segment starts flickering Confirm the entered weight by pushing the 0 button for 3 seconds The display counts down and the third calibration poin...

Страница 38: ...g is very precise but the accuracy is influenced by the mechanical parts for example through dirt bad bearings in the mast or internal leaks in the oil circuit It can also be influenced when the load...

Страница 39: ...ollowing indications can be shown in the display HELP 1 The load measurement system has been overloaded HELP 2 The zero point is below the originally calibrated zero point See load measurement system...

Страница 40: ...confirm and digit to the left tare entry decrease flashing digit totalling on off increase flashing digit Setting up kg or lb Operation of a key is not accepted unless the load measurement system is...

Страница 41: ...t truck the display will stay on 0 kg between the lowest position forks not on the floor and for example a height of two meters If this is the case the forks do not have to be lowered to the reference...

Страница 42: ...ng a new weighing make sure that there is nothing on the forks Check whether 0 kg is still shown on the display Lift the load past the reference height Then lower the forks calmly to the point at whic...

Страница 43: ...ed or subtracted weights can be determined 2 3 4 1 5 6 Lower the load to reference height Press the 0 T key The indicator is set to zero The NET pointer shows that a tare weight is activated Place or...

Страница 44: ...NET kg lb 11 4 Net weighing manual tare entry 2 3 4 1 5 6 Make sure that the forks are unloaded Press the 0 T key The indicator is set to zero Press the PT button for 3 seconds 5 x 1 x Use the and ke...

Страница 45: ...kg lb NET kg lb NET kg lb 1000 NET kg lb 8 9 10 7 11 12 2 x Press Enter to activate the tare weight Use the and keys until the desired value is reached The indicator bar NET lights up The net weight...

Страница 46: ...USER MANUAL RCS 46 1000 NET kg lb NET kg lb NET kg lb 14 16 13 15 When removing the total weight the value is negative The gross weight is displayed...

Страница 47: ...5 Press the key to add the weighed load to the total weight In turn the indicator shows the sequence number number of weighing s and the sub total After a few seconds the system will automatically ret...

Страница 48: ...nt on which this converter is installed The installer should also be trained and have experience in electrical systems of forklifts Follow the guidelines and the installation procedures as well as the...

Страница 49: ...ly on the battery and not in front of a main breaker Connect the red wire indirectly with plug in between with the positive energy source plus pole of the battery of the forklift Connect the black wir...

Страница 50: ...negative energy source negative pole of the battery of the pallet truck Make sure the wire connectors are sufficiently isolated from each other Connect the battery back on the fork lift truck Read the...

Страница 51: ...rinter option 12 2 1 On off printer Turn the printer on by pushing the button After 10 sec the printer shuts down automatically UIT AAN UIT KNIPPERT On the print a gross weight will be displayed with...

Страница 52: ...USER MANUAL RCS 52 NET NET 3 sec 01 N 250 01 N 250 02 N 500 01 N 250 02 N 500 02 TOT 750 12 2 2 Making a print option Current weighing data can be printed as individual weights and as a total weight...

Страница 53: ...Replace printer paper 2 3 4 1 A B A Open the cover of the printer B A Open the housing of the printer B Remove the old paper roll A Place the new paper roll in the printers housing Enter the paper slo...

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