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7

TIRE AND WHEEL SERVICE 

SAFETY INSTRUCTIONS

Only properly trained personnel should service tires and 
wheels on the RX-23/ 23ST. Read all safety and 
operating instructions thoroughly before use. The following 
safety instructions are for one piece wheels only. Always 
refer to the manufacturer’s procedures for multi-piece 
wheels.

ALWAYS 

wear durable personal protective work clothing  

and safety gear during tire service activity.  Refer to page 
three for Operator Protective Equipment.

ALWAYS

 remove all wheel weights and the valve core to 

deflate the tire before servicing.

ALWAYS

 keep all working surfaces clean and free of 

debris.

ALWAYS

 be aware of what each person is doing  and what 

they will do before attempting any two-person operation.

ALWAYS

 cover the electric motor and switch box before 

hosing down the tire changer. Be sure water does not enter 
the motor or switch box.

ALWAYS

 disconnect the electric power and air supply 

before attempting any maintenance.

Bead Loosening

NEVER

 place anything between the bead loosener disc and 

the tire/wheel.

NEVER

 allow  the bead loosener disc to contact the wheel 

or wheel damage may occur.

NEVER 

place any part of your body between the bead  

loosener disc and the tire/wheel, severe bodily injury may 
result.

Demounting & Mounting

ALWAYS

 clean and inspect the wheel prior to any service.

NEVER

 stand on the sliding carriage, frame or work table 

while demounting or mounting a tire.

ALWAYS

 keep hands, feet, and other objects away from 

moving parts while the machine is turned on.

ALWAYS

 place the narrow bead seat to the outside when 

clamping. Failure to demount the tire from the narrow bead 
seat side may cause damage to the tire beads.

ALWAYS

 apply an approved rubber lubricant to rim flanges 

and both tire beads before demounting or mounting and 
seating the beads. 

NEVER 

mount a tire on a damaged or rusty wheel as  tire 

or wheel failure may result during inflation. Explosion from   
failure may result in severe injury or death of the operator 
and bystanders.

Inflation

ALWAYS

 be sure the bead opposite the tool is in the drop 

center before rotating the tire when demounting or mounting 
to avoid damage to the tire beads. 

ALWAYS

 follow all applicable Local, State, and Federal 

Codes, Rules, and Regulations; such as the Federal OSHA 
Standard Number 1910.177.

ALWAYS

 use an approved inflation chamber or infla-

tion cage equipped with a self-gripping chuck and remote     
inflation gauge and valve. 

ALWAYS

 inflate the tire to manufacturer’s recommended 

cold operating pressure.

DO NOT OVER INFLATE! 

Tire or wheel failure during and 

after inflation may result in an explosion capable of causing 
severe injury or death.

NEVER

 reinflate a tire that has been run under inflated or 

flat without first demounting the tire and checking for wheel 
and tire damage.

ALWAYS

 inspect the tire interior for loose or broken cords, 

cuts, penetrating objects, and other damage. Discard tires 
that cannot be properly repaired.

NEVER

 rework, weld, heat or braze wheels.

NEVER

 strike the tire or wheel with a hammer.

ALWAYS

 be sure the tire diameter exactly matches the 

wheel diameter.

Tire failure under pressure can be hazardous. When 

possible, always place wheels inside an approved inflation 

chamber or cage before inflating. Use an approved remote 

inflation valve, hose, and gauge. ALWAYS wear safety 

goggles for eye protection. Do not stand beside the wheel 

or cage during inflation. Keep hands and other parts of the 

body out of the cage during inflation. Observe the tire 

pressure frequently. Do not exceed the manufacturer’s 

recommended maximum inflation pressure. Failure to 

follow these instructions may cause the tire and rim to 

separate with tremendous force, resulting in serious 

personal injury or death.

Содержание R23

Страница 1: ...y proper training and thoughtful operation on the part of the operator DO NOT operate or repair this equipment without reading this manual and the important safety instructions shown inside Keep this...

Страница 2: ...prepaid which prove upon inspection to be defective The manufacturer will pay labor costs for the first 12 months only on parts returned as previously described The warranty does not extend to defects...

Страница 3: ...lps make tire changing safer However equipment does not take the place of safe operating practices Always wear durable work clothing during tire service activity Shop aprons or shop coats may also be...

Страница 4: ...l installation instructions Make sure installation conforms to all applicable Local State and Federal Codes Rules and Regulations such as State and Federal OSHA Regulations and Electrical Codes Carefu...

Страница 5: ...This is for ground only 11 DANGER The motor on this machine contains high voltage Disconnect power at the receptacle before performing any electrical repairs Secure plug so that it cannot be accidenta...

Страница 6: ...fore demounting or mounting and seating the beads NEVER mount a tire on a damaged or rusty wheel as tire or wheel failure may result during inflation Explosion from failure may result in severe injury...

Страница 7: ...or rubber lubricant 11 Combination Mount Demount Head Mounts and demounts tire from wheel 12 Slide Adjustment Handle Adjusts horizontal and vertical slide assembly for proper horizontal and vertical p...

Страница 8: ...nit without appropriately rated equipment Be sure the unit is securely attached to any lifting device used Never use the wood shipping skid for mounting the unit Select a location using the drawings o...

Страница 9: ...ric shock Never connect the green power cord wire to a live terminal This is for ground only DANGER The motor on this machine contains high voltage Disconnect power at the receptacle before performing...

Страница 10: ...not on the tire sidewall 5 Pull the bead breaker shoe away from the machine and roll the wheel into position The valve stem should be in the 2 o clock position 6 Position the bead breaker shoe against...

Страница 11: ...nd Wide Side flanges 3 The tire must ALWAYS be demounted or mounted with the wheel positioned on the turntable with the Narrow Side facing upward and the deepest part of the Drop Center facing upward...

Страница 12: ...ier See Fig 3 12 Use the lower bead helpers to assist in the bottom bead lubrication See Fig 4 13 Move the tower forward by depressing the Tower Tilt Pedal then press the control button to unlock the...

Страница 13: ...e Fig 5 6 19 Insert the smooth curved end of tool bar over the right end knob of the mount demount head and below the top bead of the tire See Fig 7 8 20 Push the tool bar down toward the wheel to lif...

Страница 14: ...l bar down toward the wheel to lift the tire bead up and over the right side knob portion of the demount head Hold the tool bar in this position See Fig 5 6 24 Depress the table top pedal to rotate th...

Страница 15: ...d bead lifting tool as described earlier paying careful attention not to pinch the tube Depress the table top pedal and rotate only a short distance at a time This allows you to stop the process shoul...

Страница 16: ...f the mount demount head and below the right front knob See Fig 4 5 Manually force the tire down into the drop center of the wheel directly across from the mount head to reduce the tensional force on...

Страница 17: ...four steps Restraint Bead Seal Bead Seat and Inflation Read the explanation of each step and understand them thoroughly before proceeding Do not force the tire onto the rim Bead damage could result m...

Страница 18: ...ated position With the inflation hose attached to the tire valve and the pedal in this position line pressure is allowed to flow through the valve and to the Jet Blast nozzles on the table top for bea...

Страница 19: ...edal to position two and hold about one second to begin air flow through tire valve then depress pedal to position three and hold briefly less than 1 full second The blast of air from the jets will ex...

Страница 20: ...Fig 1 KEEP HANDS AND FINGERS CLEAR Keep entire body away from the tire 2 Release air pressure from the tire by pressing the manual release valve button NOTE The inflation hose must be attached to the...

Страница 21: ...ality stick type pressure gauge If necessary adjust the dial of the machine gauge If the gauge is defective replace it immediately Make sure all fasteners are securely tightened and all guards and cov...

Страница 22: ...at regular intervals Replace any damaged or missing safety decal s They are available from the factory Mount Demount Tool Head Adjustment To adjust tool head lift adjust locking nut up or down until...

Страница 23: ...exceeds 60 PSI adjust the knob on the regulator by lifting the locking cover and turning COUNTERCLOCKWISE After adjustment is made secure cover in the locked position 6 Repeat steps 1 6 Re adjust if n...

Страница 24: ...h a 1 4 pipe thread male fitting for easy connection This connection is located on the right side of the rear of the machine A 1 4 ID hose or pipe for connection to the machine is satisfactory Suffici...

Страница 25: ...25...

Страница 26: ...26 R23 00 00 REVISION A 22 Tire changer...

Страница 27: ...10 x 1 5 x 50 44 2 HHB M8 x 1 5 x 45 45 2 HHB M16 x 13 x 25 46 2 Washer M16 x 35 Flat Item Qty Description 47 1 Lower Tilt Tower Cylinder Pin 48 1 Plastic Plug 49 2 Nut M14 50 2 Screw M14 x 42 51 1 Vo...

Страница 28: ...HHB M8 x 1 25 x 68 12 1 Nut M8 x 1 5 13 2 HHB M6 x 1 x 30 14 2 Nut M6 x 1 15 2 Spring 15mm OD x 6mm ID x 42mm 16 1 SHCS M6 x 1 x 16 17 1 Washer M6 Flat 18 3 SHCS M6 x 1 x 10 19 1 Washer M6 Flat 20 1...

Страница 29: ...t R23 2 1 R Ring 20mm ID 3 1 Y Ring 20 x 30 x 9 4 4 Nut M8 x 1 25 NL 5 1 Front Cover R23 Jaw Clamp Cylinder 6 1 Banjo Bolt Double 7 2 O Ring 97 x 3mm 8 1 Jaw Clamp Bronse Bearing 9 1 Jaw Clamp Cylinde...

Страница 30: ...VISION A 05 Item Qty Description 1 1 Turntable 2 4 Jaw Clamp 3 4 Jaw Clamp Support 4 4 10MM 1 8 Straight Fitting 5 2 Jaw Clamp Slide Block 6 4 HHB M12 x 1 75 x 83 7 12 Washer M12 Flat 8 8 Washer M12 S...

Страница 31: ...1 19 40 21 22 23 25 26 27 29 28 30 32 31 37 33 35 34 42 43 36 45 46 48 44 47 38 39 49 37 3 51 1 14 12 5 2 41 4 8 6 7 13 16 15 17 18 20 24 50 11 52 6000307 PEDAL ASSEMBLY 9 10 10 T D 04 00 REVISION A 1...

Страница 32: ...M6 14 4 BHPS M3 x 10 15 2 Cam Bracket 16 2 FHS M6 x 1 0 x 16 17 2 Plastic Cam 18 8 Washer M6 Flat 19 2 Cam Plate 20 4 SHCS M6 x 1 0 x 25 21 1 Switch Cover 22 1 Turntable Direction Switch 23 1 Switch...

Страница 33: ...6 5 0 187 0 T J 00 07 00 A 05 Item Qty Description 1 1 Motor 110 220 1 5hp 50 60hz 2 4 Washer M8 Flat 3 1 Motor Support Bracket 4 4 Washer M10 Flat 5 4 HHB M8 x 1 25 x 40 6 4 Nut M8 x 1 25 7 8 Rubber...

Страница 34: ...4 D 2 X 2 8 T JK 0A 00 A 02 Item Qty Description 1 1 Rotary Joint Block Bottom 2 2 12mm x 3 8 Straight Fitting 3 2 8mm x 1 4 Straight Fitting 4 1 Rotary Joint Block Top 5 2 10mm x 3 8 90 Fitting 6 2 8...

Страница 35: ...3 1 Upper Gearbox Housing 4 1 Gearbox Spindle 5 1 Gearbox Spindle Upper Key 6 1 Gearbox Spindle Lower Key 7 1 Gearbox Spindle 8 1 Gearbox Spindle Upper Key 9 2 Pin 8mm x 20mm 10 1 Gearbox Spindle Low...

Страница 36: ...Mounting Bracket 4 2 R Ring 14mm OD 5 1 Foot Pedal Return Spring 6 1 Valve Body 7 1 Fixing Plate 8 5 Air Valv Spacer 9 3 Double Threaded Bolt M6 x 1 0 x 124 10 6 O Ring 9 5 x 4 11 1 Spring Pin 4mm x...

Страница 37: ...EXHAUST VALVE ASSEMBLY T K 02 00 00A A 04 Item Qty Description 1 1 Deflating Valve Body 2 2 12mm x 3 8 90 Fitting 3 2 12mm x 3 8 90 Fitting 4 1 8mm x 1 4 90 Fitting 5 1 Deflating Valve Mounting Brack...

Страница 38: ...5 7 A 03 Item Qty Description 1 1 Inflator Box Housing 2 1 8mm x 1 8 Straight Fitting 3 1 Air Distributing Valve 4 3 Washer M4 Flat 5 3 Nut M4 x 0 7 6 3 Washer M4 SL 7 1 8mm x 1 4 Straight Fitting 8...

Страница 39: ...Valve 2 1 1 4 Female Tee Fitting 3 1 Air Tank 4 2 Double Threaded Union 1 4 5 1 One Way Check Valve 6 1 Quick Connect Nut 7 1 10mm x 2mm O Ring 8 1 Quick Connect 9 1 Connector Lock 10 1 Hose Spring G...

Страница 40: ...1 5 2 187 0 16 57 2 5 T LS 02 00A REVISION A 05 Item Qty Description 1 1 BB Cylinder Shaft 445MM 2 1 R Ring 32mm OD 3 12 SHCS M6 x 1 0 x 25 4 12 Washer M6 Flat 5 1 NA 6 1 30 X 20 X 5 O Ring 7 1 8mm x...

Страница 41: ...em Qty Description 1 1 Tilt Tower Cylinder Shaft 2 4 Nut M8 NL 3 1 R Ring 30mm OD 4 1 Tilt Tower Cylinder Seal 5 1 Tilt Tower Cylinder Upper Cover 6 1 Tilt Tower Cylinder Bearing 7 2 75 x 2 65 O Ring...

Страница 42: ...2 635 1 7 5 A 03 Item Qty Description 1 1 NA 2 1 Air Regulator 3 2 1 4 Tee Fitting 4 1 13mm Female Union 5 2 29 x 2 65 O Ring 6 1 Oil Regulator 7 1 Oil Regulator Cup 8 1 Pressure Gauge 9 1 Air Dryer C...

Страница 43: ...5 5 29 5 1 21752 9 9 5004119 HANDLE CONTROLING VALVE Item Qty Description 1 2 Locking Valve Button 2 1 Locking Valve Rod 3 4 8 x 2 65 O Ring 4 3 Locking Valve Spacer 5 1 Locking Valve Front Seal 6 2 6...

Страница 44: ...44 3 7 3 5 66 0 PL330B 00 00 REVISION A 04...

Страница 45: ...x 1 25 x 25 37 4 Washer M8 SL 38 4 Washer M8 Flat 39 1 Left Tower Upper Support Bracket 40 2 SHCS M12 x 1 75 x 60 Item Qty Description 41 9 Washer M12 Flat 42 11 Washer M12 SL 43 2 Nut M12 NL 44 1 Ass...

Страница 46: ..._______________________________________________________________________ _________________________________________________________________________________________ ______________________________________...

Страница 47: ...47 This page left intentionally blank...

Страница 48: ...48 For Parts Or Service Contact BendPak Inc Ranger Products 1645 Lemonwood Dr Santa Paula CA 93060 Tel 1 805 933 9970 Toll Free 1 800 253 2363 Fax 1 805 933 9160 www bendpak com www rangerproducts com...

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