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ASSEMBLY MANUAL XAIR 2009, May, 20        

©Randkar 2009  

Prohibited reproduction 

/ Reproduction interdite      MANUEL DE MONTAGE  XAIR  20 Mai 2009 

Page 1 / 86 

ASSEMBLY MANUAL  

MANUEL DE MONTAGE 

*** 

X AIR 

 

RAND KAR s.a.r.l. 

RAJ HAMSA ULTRALIGHTS PVT LTD 

Canal de la Martinière - 44320 FROSSAY - FRANCE 

Téléphone: 

+ 33. (0)2.40.64.21.66

  Fax: 

+ 33. (0)2.40.64.15.22 

Http://www.randkar.fr 

Email: [email protected]

 

KIT N°  

Содержание X AIR

Страница 1: ...erdite MANUEL DE MONTAGE XAIR 20 Mai 2009 Page 1 86 ASSEMBLY MANUAL MANUEL DE MONTAGE X AIR RAND KAR s a r l RAJ HAMSA ULTRALIGHTS PVT LTD Canal de la Martini re 44320 FROSSAY FRANCE T l phone 33 0 2...

Страница 2: ...any criticism or suggestions sent by mail they help us improve the quality of our product and service Thank you for writing We wish you a pleasant easy assembly and many enjoyable flights A few tips f...

Страница 3: ...ndkar fr Vous pouvez egalement vous inscrire au groupe de discussion d di l X AIR sur inter net en anglais http www egroups com group X Air_Ultralight_Aircraft N h sitez pas nous faire part de vos cri...

Страница 4: ...ION Page 73 OPTION DOORS Page 74 OPTION FOURNALES SHOCK ABSORBERS Page 76 OPTION WHEEL SPATS Page 77 ELECTRIC WIRING Page 78 82 CABLES Page 83 WARRANTY FORM TO FILL AND RETURN Page 84 A MONTAGE DE LA...

Страница 5: ...lace all bolts without tightening A AIRFRAME ASSEMBLY A 1 Monter les pi ces d entr es de cockpit111142C sur le tube111005 voir A1A Attentionausens des ceintures ily a une droite etunegauche Poser auso...

Страница 6: ...bserving the ref erence marking place keel on the cockpit assembly Do not fit the cables yet A B C A2 2 A 2 Assembler la quillepartieavant101avec lapartiearri re 102 suivant le rep re et poser l ensem...

Страница 7: ...oir page 10 pour 912 A1A Jabiru A1A Position the engine support on the keel front part 101 with the screw VC06087 Mark the limit of the engine support forwards on the keel A 1A Positionner le supportm...

Страница 8: ...e front screws in the keel Fit the front screws VC08020 A 1C Reposer le support moteur sur la quille etle fixer avec lavis arri reVC06082 Contrepercer la quille l emplacement des vis avant Fixer les v...

Страница 9: ...138 and cut them Re position tubes 138 on the frame Position them on the engine support drill the holes and fit the tubes A 2 3 Positionner les tubes 138 en les fixantsur la celluledansleur pariebasse...

Страница 10: ...r page 7 pour Jabiru A1A Position the engine support on the keel front part 101 with the screw VC06087 Mark the limit of the engine support forwards on the keel A 1A Positionner le supportmoteur sur l...

Страница 11: ...and drill the front screw in the keel Fit the front screw Do the same way for the central vertical screw A 1C Reposer le support moteur sur la quille etle fixer avec lavis arri re Contrepercer laquil...

Страница 12: ...base tube 111 Assembly the cockpit tubes A 2 1 Installer les entr es de cockpit 111142C surle tube debase 111 Assembler les tubes de cockpit A2 2 Assembly front and rear keel parts together and instal...

Страница 13: ...be shorten Mark the place they have to be cut opposite the engine support Remove tubes 138 and cut them Re position tubes 138 on the frame Position them on the engine support drill the holes and fit...

Страница 14: ...the one with the gasket over the other one it will be located outside of the windscreen Assemble nosewheel tube 108 with its bellcrank 109 and the fork 110 Align bellcrank 109 to the fork 110 Drill 8...

Страница 15: ...ty cables the cables are placed at the rear to the lower side of the plate It may be necessary to realize a chamfer on the tube 140 to avoid the contact with the diam 8 screw Remove tube 119 A 6 Atten...

Страница 16: ...emble the floor 150 see A7A B C Do not tighten the bolts of the rudder pedals The side of the pulleys with the red sign must be down A7A A 7 Poser l axe principal de lastructure sur deuxtr teaux Poser...

Страница 17: ...ASSEMBLY MANUAL XAIR 2009 May 20 Randkar 2009 Prohibited reproduction Reproduction interdite MANUEL DE MONTAGE XAIR 20 Mai 2009 Page 17 86 A7B A7C...

Страница 18: ...plastic ties that fix the floor on the main tube 111 but do not tighten them yet A8 2 A B C F E D A 8 Poser le plancher pr assembl 150 Le plancher se fixe l avantavec les deux vis de fixationdes palo...

Страница 19: ...ASSEMBLY MANUAL XAIR 2009 May 20 Randkar 2009 Prohibited reproduction Reproduction interdite MANUEL DE MONTAGE XAIR 20 Mai 2009 Page 19 86 F A8 A A8 D A8 B A8 A8E C A8...

Страница 20: ...20 Mai 2009 Page 20 86 A9 Connect the rudder bellcranks the short on the left and the long on the right and cables to the rudder pedals and adjust Don t tighten the bolts yet A9 Poser les biellettes...

Страница 21: ...21 86 A10 Install gear drag tubes 114 careful one right one left without tightening the nuts they will have to be removed before fairing is installed A10 Monter les tirants de train 114provisoirement...

Страница 22: ...e 22 86 A11 Install main gear wheels Grease the wheels axels and Don t forget to secure the screws in the wheel axle with loctite Install brake cables and sheaths 128 A11 Montage des roues graisser le...

Страница 23: ...allow an adjustment depending of the pilot s size Install elevator tube 107 Do not tighten the screw holding the rear bellcrank A12 2 A B C A12 Monter le tube de commande deprofondeur117 Les 3 trous...

Страница 24: ...the cables Attach elevator limiting cable to center screw on tube 112 see next page for tall pilots A 13 Monter le tube de si ge112 avec les deux c bles venantde la plaque sup rieure et serrer les cro...

Страница 25: ...ide by removing of one of the nuts of each fork connect ing rod Put a extra shackle to extend the rudder cables to the pedals ASTUCE POUR LES PILOTES DE GRANDE TAILLE Le tube de si ge 112 se monte d c...

Страница 26: ...lastic bag n 157 MAPS POCKET Underneath the right hand seat is a great place for storing maps etc first block up the rear gap with a bit of foam to stop them sliding backwards into the fastback A 14 M...

Страница 27: ...ASSEMBLY MANUAL XAIR 2009 May 20 Randkar 2009 Prohibited reproduction Reproduction interdite MANUEL DE MONTAGE XAIR 20 Mai 2009 Page 27 86...

Страница 28: ...htness before installing rear fairing A 15 Rincer l essence les r servoirs 124 V rifier que le tuyaum tallique de sortie est propre et exemptde toute trace de r sine Poser les r servoirs les raccorder...

Страница 29: ...fuel hose connection for draining the tanks with out open the fuselage cover ASTUCE DE MONTAGE PURGE DE R SERVOIR Accessible de l ext rieur du fuselage A16A A16 1 CLAPET ANTI RETOUR ONE WAY VALVE POIR...

Страница 30: ...then at back Re install the two stainless steel straps and the hinge at bottom of tube 119 Check the hinges are tightened B 1 Montage de la d rive Enfiler la toile autour delaquille la partie laplus...

Страница 31: ...ouverne de direction132 Serrer les vis d articulation mod r ment de mani r laisser lalibert de mouvement lad rive S curiser les vis d articulationavec les anneaux bris s pr vus cet effet R gler les bi...

Страница 32: ...tab tubes a little positive dihedral is normal the symmetry is absolutely needed B 3 Montage de l empennage horizontal152 et121 Ne pas poser l croude lavis defixationarri re de l empennage toutde suit...

Страница 33: ...and tighten the nut of the back fixa tion screw of the stabilizer B 4 Montage des gouvernes deprofondeur 131 Les vis d articulation des gouvernes de profondeur se posent avec la t te cot quille Il pe...

Страница 34: ...9 May 20 Randkar 2009 Prohibited reproduction Reproduction interdite MANUEL DE MONTAGE XAIR 20 Mai 2009 Page 34 86 B 5 Install elevator control fork 118 B 5 Montage de la fourchede commande deprofonde...

Страница 35: ...t connect these cables to the trim nether fit them on the elevator fork now Cable make 2 laps 1 2 around the pulley and is fitted with a screw B6A B 6 Pose des gaines et c blesde commandedetrim 126 su...

Страница 36: ...May 20 Randkar 2009 Prohibited reproduction Reproduction interdite MANUEL DE MONTAGE XAIR 20 Mai 2009 Page 36 86 B 7 Install the cut out and the rectifier regulator B 7 Installer le coupe circuitet le...

Страница 37: ...ASSEMBLY MANUAL XAIR 2009 May 20 Randkar 2009 Prohibited reproduction Reproduction interdite MANUEL DE MONTAGE XAIR 20 Mai 2009 Page 37 86...

Страница 38: ...ABLEAU DE BORD PARE BRISE Op ration d licate entre toutes deux personnes sont necessaires D poser les manches et remonter les v tres C 1 Laisser l avion reposer sur sa queue avec des cales sousl axe p...

Страница 39: ...in place in the cockpit this unit will determine the shape and rigidity of the fairing and Lexan windshield which are both very flexible C 3 Maintenez l arri re du car nagedans cette position l aided...

Страница 40: ...20 Mai 2009 Page 40 86 C 5 Position the unit centering the dashboard hood on the center hole of the fairing C5A L corner aluminum not supplied in the kit C 5 Positionner l ensemble dans la machine en...

Страница 41: ...ts Place the edge trim around the openings that let the engine supporting tubes 138 through the windshield Make sure to push windscreen forward during installation to ensure perfect fit C 6 En partant...

Страница 42: ...TAGE XAIR 20 Mai 2009 Page 42 86 C 7 Remove all the screws holding the fairing to the dashboard hood except the two rearmost ones Place the edge trim on the fairing C 7 Enlever toutes les vis quifixen...

Страница 43: ...er tous les liensplastiques restant Particuli rement ceux auniveaudes tubes support moteur quipr viennentl affaissement dupare brise sous la pression du venth lice S curisez tous lespetits crous l aid...

Страница 44: ...the GPS to much close to the tachometer Re install the dash face Connect and finally fit the rudder cables to the rudder pedals Re install the joysticks C 10 Serrer les boulonsde fixationavantdu car n...

Страница 45: ...interdite MANUEL DE MONTAGE XAIR 20 Mai 2009 Page 45 86 DASH Suggested layout of the instrument panel TABLEAU DE BORD Proposition de positionnement du pack instrument DASH Suggested layout of the inst...

Страница 46: ...braces 123201 one on each side with N 1 tips at the back and N 6 tips at the front Bend it lightly on the outside about 15 mm D FUSELAGE D 1 Mettre en place les nervures 123201 sup rieures une de chaq...

Страница 47: ...NTAGE XAIR 20 Mai 2009 Page 47 86 D 2 Position braces 123200 with 4 N 1 tips The bottom tip is inserted through the fairing 149189 and attached with a screw D2A D 2 Mettre en place les nervures 123200...

Страница 48: ...om braces 123201 one on each side with N 1 tips at the back and N 5 tips at the front Bend it lightly on the outside about 15 mm D 3 Mettre en place les nervures 123201 inf rieures une de chaque cot a...

Страница 49: ...he longer part goes at the top with N 2 tip D4A N 4 at bottom D4C Add gussets for better stiffness D4B not supplied inthe kit Make from 1 5mm aluminium 60 diameter D 4 Pose du raidisseurde nervure sup...

Страница 50: ...e For 503 engine place battery behind trailing edge attachment D 5 Pose du raidisseur inf rieur 123202avec embouts N 3 D5A Pose dusecondraidisseur D5B Le cintrer l g rement avantlapose le cintre tanto...

Страница 51: ...L XAIR 2009 May 20 Randkar 2009 Prohibited reproduction Reproduction interdite MANUEL DE MONTAGE XAIR 20 Mai 2009 Page 51 86 D5 A B D5 Quille Keel Support batterie Battery support Batterie Battery Cal...

Страница 52: ...ring as it would damage the eyelets and the cloth It can be necessary to stretch the fabric again after the first hours fliying D 6 Poser le Sandowde compensationde laprofondeur le r glage de l lastiq...

Страница 53: ...ASSEMBLY MANUAL XAIR 2009 May 20 Randkar 2009 Prohibited reproduction Reproduction interdite MANUEL DE MONTAGE XAIR 20 Mai 2009 Page 53 86...

Страница 54: ...ase tube D7A Attach the elevator tube to the rear fork Connect the trim cables to the bellcrank handle forward the trim plate should go up D 7 Connecter les c bles dedirection sur lad rive Fixer la du...

Страница 55: ...duction interdite MANUEL DE MONTAGE XAIR 20 Mai 2009 Page 55 86 D 8 Fit the little rectangle piece of sail 136234 on the side of each seat Fit them together with a string D 8 Poser les rectangles de t...

Страница 56: ...12 and 103012B Install the short compression tube 103015 on the leading edge Take care of the side of the chamfer wich should face the wing tip E2 A B E MONTAGE DES AILES E 1 Poser la toilede l aile p...

Страница 57: ...the leading edge E 4 Do not forget to slip the long compression tube in the corresponding slot a part of the long compression tube can be seen from the outside the short one is internal E 3 Avantde re...

Страница 58: ...nd trailing edges E5F and E5E If the lengths don t seem to match check that the wing tip tube is positioned correctly Check that all the bolts are tightened E 5 Introduire le saumon dansson logementda...

Страница 59: ...ded to bring the leading edge forward Attach the forward strut to the leading edge E6D Attach the rear strut to the trailing edge E6E E 6 Monter les ailes sur l appareil L op ration requiert deux pers...

Страница 60: ...tal If the value of the wedges are the same on the two wings the twist are similar if not you have to increase the twist of the wing that have the smallest twist The twist can be increased by shorteni...

Страница 61: ...ados et d extrados ce sont lesplusgrosses Installer les trois premi res lattes d extrados dans leur fourreaux en partant de l emplan ture de l aile Tendre les voiles ensembleavec les sangles 133 235 E...

Страница 62: ...MANUAL XAIR 2009 May 20 Randkar 2009 Prohibited reproduction Reproduction interdite MANUEL DE MONTAGE XAIR 20 Mai 2009 Page 62 86 E11 Install Pitot or Venturi tube E11 Installer le tube Pitot ouVentu...

Страница 63: ...interdite MANUEL DE MONTAGE XAIR 20 Mai 2009 Page 63 86 E12 Some pleats of the fabric can be removed by using a hot air gun take care not burning the fabric E12 Certains plis de l entoilage peuvent tr...

Страница 64: ...d aileron Note aileron fabric is glued on one side of the aileron position this side as lower sur face F MONTAGE DES AILERONS F 1 Assembler les deux partiesd aileron Attention la mise enplace del arti...

Страница 65: ...ns are not too stiff due to excessive friction When you are satisfied do not forget to safety wire the turn buckles Also check that the sticks do not bind on the pitch axis the bolts must be free F 3...

Страница 66: ...and engine on the engine plate see drawing G1 HKS Insttall engine on the engine support see drawing G1 HKS G1 MoteurROTAX D poser les platines 101127du support moteur et les fixer sous lemoteur voir d...

Страница 67: ...er Connecter ladurite d alimentation la pompe essence auniveau du moteur Connecter le circuit electrique au niveaudu moteur Poser l h lice couple de serrage suivantprescriptiondufabricant G2 Install t...

Страница 68: ...is in line with the elevator when the lever is vertical The trim cables must be tight but don t go to excess number of turns wrapped on the pulley 2 1 2 Do not apply any lubricant here the more fricti...

Страница 69: ...r lubrication 7 Preflight checks When you are all done sit in the cockpit and make sure the control to control surfaces system works perfectly and gives the right re sponses this is nothing but vital...

Страница 70: ...es c bles de trim doivent tre bien tendus sans exc s Nombre de tours sur la poulie 2 et demi Ici on ne lubrifie rien plus il y a de frotte ments et mieux a marche Plus une petite vis Parker pour bloqu...

Страница 71: ...ne lubrification r guli re 7 Les actions vitales Quand tout est fini s asseoir dans le cockpit et v rifier physiquement que l interface commande gouvernes fonctionne parfaitement et dans le bon sens e...

Страница 72: ...AGE ET TRANSPORT Lapr paration dela machine envue d un transport sur remorqueoud un stockage dansunlocal r duit estune op rationsimple n cessitant deuxpersonnes et une petite heure Il est recommand de...

Страница 73: ...ASSEMBLY MANUAL XAIR 2009 May 20 Randkar 2009 Prohibited reproduction Reproduction interdite MANUEL DE MONTAGE XAIR 20 Mai 2009 Page 73 86...

Страница 74: ...oles of 6 mm in the higher panel corresponding to the correct posi tion of the door Before boring be sure that there is a space from 3 to 5 mm between the door and the windshield frame to avoid any co...

Страница 75: ...s 3 trousde 6 mmdans le panneau sup rieur corres pondantauxaxes lisses de liaison Avant deper cer soyez s r qu il yaun espacede 3 5mm entre les portes et lepare brisede fa on cequ elles ne se coincent...

Страница 76: ...o fix it according to drawing below To repeat the operation with the second shock absorber Weight Standard shock absorber 1 5 kg each Weight Fournales shock absorber 0 9 kg each pressure 40 bars OPTIO...

Страница 77: ...aluminium spacer 199003 and is screwed glued in the wheel shaft A safety wire that maintained with a washer secures the screw see 199 2 OPTION CARENAGES DE ROUES Le car nagede roue 199001 se fixe cot...

Страница 78: ...ASSEMBLY MANUAL XAIR 2009 May 20 Randkar 2009 Prohibited reproduction Reproduction interdite MANUEL DE MONTAGE XAIR 20 Mai 2009 Page 78 86...

Страница 79: ...ASSEMBLY MANUAL XAIR 2009 May 20 Randkar 2009 Prohibited reproduction Reproduction interdite MANUEL DE MONTAGE XAIR 20 Mai 2009 Page 79 86...

Страница 80: ...ASSEMBLY MANUAL XAIR 2009 May 20 Randkar 2009 Prohibited reproduction Reproduction interdite MANUEL DE MONTAGE XAIR 20 Mai 2009 Page 80 86...

Страница 81: ...ASSEMBLY MANUAL XAIR 2009 May 20 Randkar 2009 Prohibited reproduction Reproduction interdite MANUEL DE MONTAGE XAIR 20 Mai 2009 Page 81 86...

Страница 82: ...ASSEMBLY MANUAL XAIR 2009 May 20 Randkar 2009 Prohibited reproduction Reproduction interdite MANUEL DE MONTAGE XAIR 20 Mai 2009 Page 82 86...

Страница 83: ...ASSEMBLY MANUAL XAIR 2009 May 20 Randkar 2009 Prohibited reproduction Reproduction interdite MANUEL DE MONTAGE XAIR 20 Mai 2009 Page 83 86...

Страница 84: ...those specified by the manufacturer or carried out without the manufacturer s agreement shall void the warranty The user must be a licensed Ultralight pilot Rand Kar Sarl cannot be held responsible f...

Страница 85: ...sonp riodiques Il s interdittoute autre modificationou r paration effectu es sans l autorisation crite du cons tructeur sous peine d annuler lagarantie Il reconna t tre enpossessiond une licence d U L...

Страница 86: ...ASSEMBLY MANUAL XAIR 2009 May 20 Randkar 2009 Prohibited reproduction Reproduction interdite MANUEL DE MONTAGE XAIR 20 Mai 2009 Page 86 86...

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