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RAMSEY HYDRAULIC PLANETARY WINCH MODEL WILDCAT 130K 

 

PLEASE READ THIS MANUAL CAREFULLY 

This manual contains useful ideas in obtaining the most efficient operation from your Ramsey Winch, and safety 
procedures one needs to know before operating a Ramsey Winch.  Do not operate this winch until you have carefully 
read and understand the "WARNINGS" and "OPERATION" sections of this manual. 

WARRANTY INFORMATION 

Ramsey Winches are designed and built to exacting specifications.  Great care and skill go into every winch we make.  
If the need should arise, warranty procedure is outlined on the back of your self-addressed postage paid warranty card. 
Please read and fill out the enclosed warranty card and send it to Ramsey Winch Company.  If you have any problems 
with your winch, please follow instructions for prompt service on all warranty claims.  Refer to back page for limited 
warranty.  

 

SPECIFICATIONS*                       

 

APPROXIMATE WEIGHT: 

2200 LBS 

WORKING PRESSURE: 

2600 PSI 

CABLE DIAMETER: 

1.125 INCH 

MAX FLOW: 

60 GPM 

LAYER 

OF 

CABLE 

CABLE 

CAPACITY 

LOW SPEED 

HIGH SPEED 

LINE PULL 

LINE SPEED 

LINE PULL 

LINE SPEED 

Ft m  Lb 

Kg 

fpm 

mpm 

Lb 

Kg fpm 

mpm 

1 50 

15 

130000 

58960 

16 

4.8 

60000 

27210 34 10.3 

2 110 

33 

106300 

48210 

19 

5.8 

49000 

22220 40 12.1 

3 180 

54 90000 40820 

22 

6.6 

41500 

18820 47 14.2 

4 265 

80 78000 35380 

25 

7.6 

36000 

16320 54 16.4 

5 360 

109 

68800 31200 

28 

8.5 

31700 

14370 61 18.5 

6 465 

141 

61500 27890 

32 

9.7 

28400 

12880 68 20.6 

* These specifications are based on recommended wire rope of 1.125” Extra Improved Plow Steel Cable and a 
9.0 cu. in. / Rev. motor. 

NOTE:

 The rated line pulls shown are for the winch only. Consult the wire rope manufacturer for wire rope ratings.

  

 

 
WARNINGS: 

CLUTCH MUST BE FULLY ENGAGED BEFORE STARTING THE WINCHING OPERATION. 
DO NOT START WINCH MOTOR BEFORE ENGAGING CLUTCH. 
DO NOT DISENGAGE CLUTCH UNDER LOAD. 
STAY OUT FROM UNDER AND AWAY FROM RAISED LOADS. 
STAND CLEAR OF CABLE WHILE PULLING.  DO NOT TRY TO GUIDE CABLE. 
DO NOT EXCEED MAXIMUM LINE PULL RATINGS SHOWN IN TABLE. 
DO NOT USE WINCH TO LIFT, SUPPORT, OR OTHERWISE TRANSPORT PEOPLE. 
A MINIMUM OF 5 WRAPS OF CABLE AROUND THE DRUM BARREL IS NECESSARY TO HOLD THE LOAD. 
CABLE ANCHOR IS NOT DESIGNED TO HOLD LOAD.

  

BAND BRAKE IS NOT TO BE USED TO HOLD LOAD.  

Содержание WILDCAT 130K

Страница 1: ...OPERATING SERVICE AND MAINTENANCE MANUAL WILDCAT SERIES 130 000 LB INDUSTRIALWINCH CAUTION READ AND UNDERSTAND THIS MANUAL BEFORE INSTALLATION AND OPERATION OF WINCH SEE WARNINGS...

Страница 2: ...NTS 2 CABLE INSTALLATION 3 CLUTCH OPERATION 4 WINCH OPERATION 4 MAINTENANCE 4 LUBRICATION TABLE 5 TROUBLE SHOOTING GUIDE 5 INSTRUCTIONS FOR DISASSEMBLY 6 CARRIER DISASSEMBLY AND ASSEMBLY 14 HOSE HOOKU...

Страница 3: ...BLE CABLE CAPACITY LOW SPEED HIGH SPEED LINE PULL LINE SPEED LINE PULL LINE SPEED Ft m Lb Kg fpm mpm Lb Kg fpm mpm 1 50 15 130000 58960 16 4 8 60000 27210 34 10 3 2 110 33 106300 48210 19 5 8 49000 22...

Страница 4: ...m flow rate Motor has 2 1 12 SAE straight thread o ring ports Note A motor spool open center directional control valve is required for brake operation PORT 3 COUNTER BALANCE SPEED SELECTOR BLOCK BRAKE...

Страница 5: ...e and bend into the track on drum flange Secure using supplied u bolt 73 and 2 nuts 3 Carefully run the winch in the reel in direction Keeping tension on end of cable spool all the cable onto the cabl...

Страница 6: ...r the job is done you can unspool and rewind for a neat lay of the cable MAINTENANCE Adhering to the following maintenance schedule will keep your winch in top condition and performing as it should wi...

Страница 7: ...c motor worn out 1 Check flow rate Refer to HYDRAULIC SYSTEMS performance chart on page 2 2 Replace motor CABLE DRUM WILL NOT FREESPOOL 1 Clutch not disengaged 1 Check operation Refer to Clutch Operat...

Страница 8: ...le on page 5 adding 16 oz at 52 and the remaining at 64 64 52 52 63 63 4 Remove 2 nuts 408b from air cylinder 408a Air cylinder may now be removed If needed mounting bracket 401 may be removed by remo...

Страница 9: ...t in the brake housing 7 Remove piston 13 including o rings and backup rings 56 57 58 and 59 by using a momentary puff of compressed air into the brake port located on top of the end bearing Capture t...

Страница 10: ...emove snap ring 67 and sun gear 18 11 The planetary carrier assembly 2 may now be removed along with 2 spacers 24 12 Remove second snap ring 67 and intermediate sun gear 17 13 Planetary carrier assemb...

Страница 11: ...a hoist or boom this ring gear is heavy Remove 8 bolts 37 leaving the top most bolt for last Remove the final bolt while supporting ring gear Set ring gear aside Remove the o ring 61 15 Remove the ou...

Страница 12: ...he clutch cylinder support bracket 9 can be removed by removing the four bolts 35 and nuts 41 attaching it to the mounting angles 18 Remove the clutch yoke 29 by removing center pivot bolt 34 and nut...

Страница 13: ...um 16 with a nylon strap or chain and hoist Lift on the drum to tension the strap Remove 6 bolts 39 and 6 nuts 42 attaching the end bearing to the mounting angles 7 and 8 The motor end bearing 20 will...

Страница 14: ...m the drum assembly 22 If required spacer 27 can be removed from output carrier assembly 23 The drum 14 is now supported only by the nylon strap and maybe removed as needed 24 Remove drum driver 11 by...

Страница 15: ...earing 21 from mounting angles 7 and 8 first remove 4 bolts 40 and 4 nuts 42 from each angle Shaft oil seal 66 and end bearing bushing 31 can be removed and replaced at this time if necessary 21 31 66...

Страница 16: ...ot touching the opposite side of the input carrier 106 2 Tap carrier pin 103 to remove it from the input carrier 106 3 Slide the planet gear 101and the 2 thrust washers 102 from the carrier 106 Bearin...

Страница 17: ...her 102 on top of gear 101 Insert carrier pin 103 into carrier 106 aligning roll pin 104 with the matching hole on the carrier 106 4 Insert a thrust washer between gear 101 and carrier 106 Completely...

Страница 18: ...opposite side of the output carrier 201 2 Tap carrier pin 204 to remove it from the output carrier 201 3 Slide the planet gear 201and the 2 thrust washers 202 from the carrier 206 Bearings 205 may the...

Страница 19: ...er 203 on top of gear 202 Insert carrier pin 204 into carrier 201 6 Turn output carrier 201 on its side so that the gear 202 is on top 7 Insert a thrust washer between gear 202 and output carrier 201...

Страница 20: ...put carrier 301 7 Tap carrier pin 306 to remove it from the output carrier 301 8 Slide the planet gear 302 and the 2 thrust washers 308 from the carrier assembly 301 Bearings 304 may then be removed 9...

Страница 21: ...top of gear 302 Partially insert planet pin 306 into carrier 301 4 Insert a thrust washer between gear 302 and carrier 301 Completely insert planet pin 306 into carrier 301 using care to align the ro...

Страница 22: ...20 NOTES...

Страница 23: ...21 HOSE HOOKUP 45 72 70 72 44 48 45 49 71 46 47 72 47 45...

Страница 24: ...AKE 2 ITEM 74 CONTAINS FASTENERS FOR BRAKE VALVE 73 41 63 35 7 8 38 38 34 41 64 52 40 39 35 42 51 51 1 1 42 29 35 39 40 23 10 31 26 68 11 65 32 42 42 20 9 41 6 66 31 21 28 67 26 3 19 61 22 37 4 17 24...

Страница 25: ...2254 DRUM 53 1 458177 MOTOR 17 1 334226 GEAR INTERMEDIATE SUN 54 1 462063 O RING 2 165 18 1 334227 GEAR INPUT SUN 55 1 462081 O RING 2 159 19 1 334232 GEAR OUTPUT SUN 56 1 462082 O RING 2 358 20 1 338...

Страница 26: ...ION 401 1 408422 MOUNTING BRACKET 402 2 418067 NUT 1 2 20NF HEX JAM 403 2 418223 WASHER 1 2 USS FLAT 404 3 424005 COTTER PIN 1 8 DIA X 1 LG 405 1 424027 CLEVIS PIN 1 2 SHAFT DIA X 1 1 2 LG 406 2 42420...

Страница 27: ...3 66 93 0 27 25 692 2 24 75 628 7 6 00 152 4 BAND BRAKE ENGAGE PORT 1 4 NPT FITTING SIZE CONNECT TO BAND BRAKE VALVE 100 PSI AIR PRESSURE MINIMUM CLUTCH DIS ENGAGE PORT 1 8 NPT FITTING SIZE CONNECT T...

Страница 28: ...ubject to the warranties of their respective manufacturers This warranty does not obligate RAMSEY WINCH to bear the cost of labor or transportation charges in connection with the replacement or repair...

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