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MAINTAINING YOUR VEHICLE

CONTENTS

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ENGINE COMPARTMENT — 6.7L DIESEL —
SIX-SPEED 68RFE (2500/3500 Models Only) . . .103

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ENGINE COMPARTMENT — 6.7L DIESEL —
SIX-SPEED AS69RC (3500 Models Only) . . . . . .104

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ENGINE COMPARTMENT — 6.7L DIESEL
(CHASSIS CAB MODELS ONLY) . . . . . . . . . . .105

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MAINTENANCE PROCEDURES . . . . . . . . . . .106

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Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . .107

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Engine Air Cleaner Filter . . . . . . . . . . . . . . . .111

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Draining Fuel/Water Separator Filter . . . . . . .112

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Engine Mounted Fuel Filter Replacement . . . . .114

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Underbody Mounted Fuel Filter Replacement . .116

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Priming If The Engine Has Run Out Of Fuel . . .118

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Intervention Regeneration Strategy –
EVIC Message Process Flow . . . . . . . . . . . . .120

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Diesel Exhaust Fluid . . . . . . . . . . . . . . . . . . .122

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Maintenance-Free Batteries . . . . . . . . . . . . . .123

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Cooling System . . . . . . . . . . . . . . . . . . . . . .124

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Charge Air Cooler – Inter-Cooler . . . . . . . . . .129

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Brake System . . . . . . . . . . . . . . . . . . . . . . . .130

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Clutch Hydraulic System . . . . . . . . . . . . . . . .131

Содержание Truck 2013

Страница 1: ...R a m Tr u c k O W N E R S M A N U A L 2 0 1 3 D i e s e l S u p p l e m e n t...

Страница 2: ...tions are less sharp your reflexes are slower and your judgment is impaired when you have been drinking Never drink and then drive This manual illustrates and describes the operation of features and e...

Страница 3: ...TION 3 2 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 5 3 UNDERSTANDING YOUR INSTRUMENT PANEL 11 4 STARTING AND OPERATING 31 5 WHAT TO DO IN EMERGENCIES 95 6 MAINTAINING YOUR VEHICLE 101 7 MAINTENANCE...

Страница 4: ......

Страница 5: ...INTRODUCTION CONTENTS A MESSAGE FROM CHRYSLER GROUP LLC 4 1...

Страница 6: ...ake full advantage of the features of this engine NOTE Some aftermarket products may cause severe engine transmission and or exhaust system damage Your vehicle s Powertrain Control Systems can detect...

Страница 7: ...THINGS TO KNOW BEFORE STARTING YOUR VEHICLE CONTENTS REMOTE STARTING SYSTEM IF EQUIPPED 6 How To Use Remote Start 6 ENGINE BREAK IN RECOMMENDATIONS 10 2...

Страница 8: ...lows time for the intake heater to pre heat the incoming air and is normal operation in cold weather Refer to Electronic Vehicle Information Center EVIC Warning Lights in Understanding Your Instrument...

Страница 9: ...away from children Operation of the Remote Start System windows door locks or other controls could cause serious injury or death Remote Start Abort Message On Electronic Vehicle Information Center EV...

Страница 10: ...sunroof op eration if equipped are disabled when the vehicle is in the Remote Start mode The engine can be started two consecutive times two 15 minute cycles with the RKE transmitter However the igni...

Страница 11: ...rn To On will flash in the EVIC until you turn the ignition switch to the ON RUN position Remote Start Comfort Systems If Equipped When remote start is activated the heated steering wheel and driver h...

Страница 12: ...ently Vary throttle position at highway speeds when carry ing or towing significant weight NOTE Light duty operation such as light trailer towing or no load operation will extend the time before the e...

Страница 13: ...PANEL CONTENTS INSTRUMENT CLUSTER 12 INSTRUMENT CLUSTER DESCRIPTIONS 13 ELECTRONIC VEHICLE INFORMATION CENTER EVIC 23 Electronic Vehicle Information Center EVIC Displays 23 Vehicle Information Custom...

Страница 14: ...INSTRUMENT CLUSTER 12 UNDERSTANDING YOUR INSTRUMENT PANEL...

Страница 15: ...ion of the brake system is not functioning and that service is required However the conventional brake system will continue to operate normally if the BRAKE warning light is not on If the ABS light is...

Страница 16: ...aler for service as soon as possible CAUTION Prolonged driving with the Malfunction Indicator Light MIL on could cause damage to the engine Continued CAUTION Continued control system It also could aff...

Страница 17: ...t turns on while driving safely bring the vehicle to a stop and turn off the engine DO NOT operate the vehicle until the cause is corrected CAUTION Driving with a hot engine cooling system could damag...

Страница 18: ...System ABS Electronic Stability Control ESC system In this case the light will remain on until the condition has been corrected If the problem is related to the brake booster the ABS pump will run wh...

Страница 19: ...ult is detected If the light does not illuminate have the light inspected by an authorized dealer The light also will turn on when the parking brake is applied with the ignition switch in the ON RUN p...

Страница 20: ...s indicate some oil pressure when the engine is running A continuous high or low reading under normal driving conditions may indicate a lubrication system malfunction Immediate service should be obtai...

Страница 21: ...pressure for those tires As an added safety feature your vehicle has been equipped with a Tire Pressure Monitoring System TPMS that illuminates a low tire pressure telltale when one or more of your t...

Страница 22: ...erly Always check the TPMS malfunction telltale after replacing one or more tires or wheels on your vehicle to ensure that the replacement or alternate tires and wheels allow the TPMS to continue to f...

Страница 23: ...ectronic Vehicle Information Center EVIC whenever the Electronic Range Select ERS feature is active Use the selector on the shift lever to activate ERS Refer to Automatic Transmission in Starting And...

Страница 24: ...osed and corrected NOTE The ESC Off Indicator Light and the ESC Activation Malfunction Indicator Light come on momentarily each time the ignition switch is turned to ON RUN Each time the ignition is t...

Страница 25: ...teering wheel Refer to Electronic Vehicle Information Center If Equipped in the Owner s Manual for further informa tion Electronic Vehicle Information Center EVIC Displays When the appropriate conditi...

Страница 26: ...to 5 MPH in XXX mi Refill DEF 5 MPH Max Speed on Restart Long Idle or Refuel Refill DEF 5 MPH Max Speed Refill DEF Service DEF System See Dealer 5 MPH Max Speed in XXX mi Service DEF System See Deale...

Страница 27: ...cle Refer to Starting Procedures in Starting and Operating for further information NOTE The Wait To Start Light may not illuminate if the intake manifold temperature is warm enough Low Coolant Level I...

Страница 28: ...s message will display when the low level is reached during vehicle start up and with increased frequency during vehicle opera tion It will be accompanied by a single chime Ap proximately 5 gallons 19...

Страница 29: ...restore normal vehicle operation NOTE A minimum of 2 gallons 9 5 Liters may be required to restore normal vehicle operation Although the vehicle will start normally and can be placed in gear after th...

Страница 30: ...s serviced We recommend you drive to your nearest authorized dealer and have your vehicle serviced immediately NOTE Under some circumstances this mileage counter may start with a value of less than 20...

Страница 31: ...Required See Dealer vehicle performance may be reduced until service is performed by an authorized RAM dealer Vehicle Information Customer Information Features Press and release the UP or DOWN button...

Страница 32: ...the hours in drive and at idle Oil Filter Life Displays the percentage of oil filter life remaining and the miles since the last reset Fuel Filter Life Displays the percentage of fuel filter life rem...

Страница 33: ...Above 66 F 19 C 40 Starting Procedure Engine Manifold Air Temperature 0 F To 66 F 18 C to 19 C 41 Starting Procedure Engine Manifold Air Temperature Below 0 F 18 C 43 Starting Fluids 45 NORMAL OPERATI...

Страница 34: ...ANUAL TRANSMISSION IF EQUIPPED 71 Shifting 71 Downshifting 73 Reverse Shifting 74 POWER TAKE OFF OPERATION IF EQUIPPED CHASSIS CAB ONLY 75 Stationary Mode 76 Mobile Mode 77 Power Take Off Aftermarket...

Страница 35: ...Bulk Fuel Storage Diesel Fuel 88 Diesel Exhaust Fluid Storage 89 Adding Diesel Exhaust Fluid 90 DIESEL EXHAUST FLUID 93 System Overview 93 4 STARTING AND OPERATING 33...

Страница 36: ...one in a vehicle or with access to an unlocked vehicle Allowing children to be in a vehicle unattended is dangerous for a number of reasons A child or others could be seriously or fatally injured Chil...

Страница 37: ...as the Remote Start Keyless Enter N Go Key Fob is in the passenger compartment Normal Starting Using The ENGINE START STOP Button 1 The transmission must be in PARK or NEUTRAL 2 Press and hold the bra...

Страница 38: ...r is not in PARK the ENGINE START STOP button must be held for two seconds and vehicle speed must be above 5 mph 8 km h before the engine will shut off The ignition switch position will remain in the...

Страница 39: ...n a second time to change the ignition switch to the RUN position EVIC displays RUN 4 Press the ENGINE START STOP button a third time to return the ignition switch to the OFF position EVIC displays OF...

Страница 40: ...EVIC will additionally display a gauge or bar whose initial length represents the full Wait to Start time period Its length will decrease until it disappears when the Wait to Start time has elapsed C...

Страница 41: ...the post heat cycle 7 Release the parking brake and drive NOTE Engine idle speed will automatically increase to 1 000 RPM and engage the Variable Geometry Turbo charger at low coolant temperatures to...

Страница 42: ...d in preventing fuel gelling It is controlled by a built in thermostat A heated intake air system both improves engine start ing and reduces the amount of white smoke generated by a warming engine Nor...

Страница 43: ...rter to cool before repeating start procedure 5 When the engine starts release the key fob 6 Check that the oil pressure warning light has turned off 7 Release the parking brake Starting Procedure Eng...

Страница 44: ...e damage Refer to Maintenance Procedures Draining Fuel Water Sepa rator Filter in Maintaining Your Vehicle for fur ther information 3 After the Wait To Start telltale goes off turn the ignition switch...

Страница 45: ...stalls or if the ignition switch is left ON for more than two minutes after the Wait To Start telltale goes out reset the grid heaters by turning the ignition switch to the OFF position for at least f...

Страница 46: ...the OFF position for at least five seconds and then back ON 3 If the vehicle is driven and vehicle speed exceeds 19 mph 31 km h before the manifold heater post heat after start cycle is complete the...

Страница 47: ...d start in all conditions WARNING Do not leave children or animals inside parked vehicles in hot weather Interior heat build up may cause serious injury or death When leaving the vehicle always remove...

Страница 48: ...eration is controlled by the engine control module Post heat operation can run for several minutes and then the electrical system and voltmeter needle will stabilize The cycling action will cause temp...

Страница 49: ...cosity Winter Front Usage A winter front or cold weather cover is to be used in ambient temperatures below 10 C especially during extended idle conditions to reduce condensation build up within engine...

Страница 50: ...with a turbo speed limiter this feature limits the engine speed to 1 200 RPM when engine coolant temperatures are below 70 F 21 C This feature is designed to protect the turbocharger from damage and...

Страница 51: ...le s ex haust system refer to Maintenance Procedures Intervention Regeneration Strategy EVIC Message Pro cess Flow in Maintaining Your Vehicle for further information Idle Up Feature Automatic Transmi...

Страница 52: ...oolant to carry excess heat away from the combustion chamber bearings inter nal components and turbocharger This is especially important for turbocharged charge air cooled engines NOTE During engine s...

Страница 53: ...rating temperature Idle time can be set in 5 minute increments between 5 and 60 minutes See your local authorized dealer to enable this feature Programmable Maximum Vehicle Speed Chassis Cab Only This...

Страница 54: ...e gauge 140 F 60 C can be harmful to the engine Low engine coolant antifreeze temperature can cause incomplete combus tion which allows carbon and varnish to form on piston rings and injector nozzles...

Страница 55: ...t in immediate and severe engine damage Do Not Operate The Engine With Failed Parts All engine failures give some warning before the parts fail Be on the alert for changes in performance sounds and vi...

Страница 56: ...y in stalled option If your vehicle is not equipped heater cords are available from your authorized MOPAR dealer The block heater must be plugged in at least one hour to have an adequate warming effec...

Страница 57: ...ed brake fade longer brake life faster cab warm up The exhaust brake feature will only function when the driver toggles it on by pushing the exhaust brake button until the Exhaust Brake Indicator is i...

Страница 58: ...ust brake while in TOW HAUL mode The exhaust brake feature can also be used to reduce the engine warm up time To use the exhaust brake as a warm up device the vehicle must be stopped or moving less th...

Страница 59: ...REVERSE only after the vehicle has come to a complete stop and the engine is at idle speed Continued CAUTION Continued Do not shift between PARK REVERSE NEUTRAL or DRIVE when the engine is above idle...

Страница 60: ...en and do not leave the ignition in a vehicle equipped with Keyless Enter N Go in the ACC or ON RUN position A child could operate power windows other controls or move the vehicle Continued WARNING Co...

Страница 61: ...e running or not and the brake pedal must be pressed Six Speed Automatic Transmission If Equipped Chassis Cab models with automatic transmission use the AS69RC transmission which is equipped with a Po...

Страница 62: ...onic Range Select ERS Operation in this section Pressing the ERS switches on the shift lever while in the DRIVE position will select the highest available transmission gear and will display that gear...

Страница 63: ...guard against vehicle move ment and possible injury or damage Continued WARNING Continued Your vehicle could move and injure you and others if it is not completely in PARK Check by trying to move the...

Страница 64: ...move the key fob and lock your vehicle Continued WARNING Continued Never leave children alone in a vehicle or with access to an unlocked vehicle Allowing children to be in a vehicle unattended is dang...

Страница 65: ...d you and move it all the way counterclockwise until it stops Release the shift lever and make sure it is fully seated in the PARK gate Look at the transmission gear position display and verify that i...

Страница 66: ...upshifts and down shifts and the best fuel economy The transmission automatically upshifts through underdrive first second and third gears direct fourth gear and overdrive fifth and sixth gears The D...

Страница 67: ...heat generation During cold temperatures transmission operation may be modified depending on engine and transmission temperature as well as vehicle speed This feature im proves warm up time of the eng...

Страница 68: ...Indicator Light MIL may be illuminated Limp Home Mode allows the vehicle to be driven to an authorized dealer for service without damaging the transmission In the event of a momentary problem the tran...

Страница 69: ...ly You can switch between DRIVE and ERS mode at any vehicle speed When the shift lever is in the DRIVE position the transmission will operate automatically shifting between all available gears Tapping...

Страница 70: ...ange from which the vehicle can best be slowed down CAUTION When using ERS for engine braking while descend ing steep grades be careful not to overspeed the engine Apply the brakes as needed to preven...

Страница 71: ...e shifting When operating in TOW HAUL mode transmission upshifts are delayed and the trans mission will automatically downshift for engine brak ing when the throttle is closed and or during steady bra...

Страница 72: ...ch will not engage and 68RFE equipped trucks will not shift to sixth gear until the transmission fluid and engine coolant are warm usually after 1 to 3 miles 2 to 5 km of driving Because the engine sp...

Страница 73: ...oot resting on the clutch pedal or attempt to hold the vehicle on a hill with the clutch pedal partially engaged as this will cause abnormal wear on the clutch NOTE During cold weather you may experie...

Страница 74: ...p a gear NOTE When loaded pulling a trailer or on a grade the truck should always start in first gear and not skip gears Recommended Vehicle Shift Speeds To utilize your manual transmission efficientl...

Страница 75: ...ditional engine braking on a slippery surface The drive wheels could lose their grip and the vehicle could skid CAUTION When descending a hill be very careful to downshift one gear at a time to preven...

Страница 76: ...e transmission can result from skipping a gear while downshifting or downshifting at too high of a vehicle speed even if the clutch pedal is held pressed i e not released Reverse Shifting To shift int...

Страница 77: ...aftermarket upfit with a transmis sion driven PTO power take off The customer will have the ability to operate the PTO in either a stationary or mobile mode The vehicles will be factory set to the sta...

Страница 78: ...e conditions are met Otherwise the EVIC will display a message To Operate PTO Shift To Park indicating what operator action should be taken to engage the PTO mode The customer has the choice to operat...

Страница 79: ...erly This is the responsibility of the installer of the PTO and switches remote system It is the responsibility of the PTO manufacturer to ensure that their electrical switches and remote system is co...

Страница 80: ...ct to PTO and pump requirements and additional vehicle information wiring schematics preset idle values en gine speed limits and vehicle hardware and software requirements please refer to the Body Bui...

Страница 81: ...able supplier in your vehicle Federal law requires that you must fuel this vehicle with Ultra Low Sulfur Highway Diesel fuel 15 ppm Sulfur maximum and prohibits the use of Low Sulfur Highway Diesel fu...

Страница 82: ...high cetane premium diesel fuel may offer improved cold starting and warm up performance CAUTION If the Water in Fuel Indicator Light remains on DO NOT START engine before you drain the water from th...

Страница 83: ...figured by an authorized Ram dealer and the provisions in the following section must be adhered to Pickup Models And Chassis Cab Models Ordered With B20 Option Your vehicle has been validated and appr...

Страница 84: ...tion D 7467 Pretrodiesel fuel meeting ASTM specification D 975 and Biodiesel fuel B100 meeting ASTM specification D 6751 Fuel Oxidation Stability Must Use Fuel Within Six Months Of Manufacture Biodies...

Страница 85: ...e maintained to the following schedule Ram PickUp 2500 3500 Only 15 000 Miles Ram 3500 4500 5500 Chassis Cab 12 500 Miles unless otherwise notified with a oil service message CAUTION Under no circumst...

Страница 86: ...r inside the filler pipe seals the system 3 Insert the fuel nozzle fully into the filler pipe the nozzle opens and holds the flapper door while refueling 4 Fill the vehicle with fuel when the fuel noz...

Страница 87: ...funnel is provided to open the flapper door to allow emergency refueling with a fuel can 1 Retrieve fuel funnel from the jack kit located under the front passenger seat Diesel Fuel and DEF Fluid Fille...

Страница 88: ...UTION To avoid fuel spillage and overfilling do not top off the fuel tank after filling WARNING Never have any smoking materials lit in or near the vehicle when the fuel door is open or the tank is be...

Страница 89: ...after filling NOTE When the fuel nozzle clicks or shuts off the fuel tank is full Tighten the fuel filler cap until you hear a clicking sound This is an indication that the fuel filler cap is properl...

Страница 90: ...ed Fuel Fuel that is contaminated by water or dirt can cause severe damage to the engine fuel system Proper main tenance of the engine fuel filter and fuel tank is essential Refer to Maintenance Proce...

Страница 91: ...helf life If DEF is kept in tempera tures between 10 to 90 F 12 to 32 C it will last a minimum of one year DEF is subject to freezing at the lowest temperatures For example DEF may freeze at temperatu...

Страница 92: ...tank When the DEF gauge reads 50 add approximately 4 gallons 15 Liters to fill the DEF tank When the DEF gauge reads 25 add approximately 6 gallons 23 Liters to fill the DEF tank NOTE Driving conditio...

Страница 93: ...el Exhaust Fluid Fill Location 2 Fuel Fill Location 2 Insert DEF fill adapter nozzle into DEF tank filler neck DEF Filler Cap and Fuel Fill 2500 3500 Models Filling The DEF Tank 4 STARTING AND OPERATI...

Страница 94: ...ediately when any of the following happen DEF stops flowing from the fill bottle into the DEF tank DEF splashes out the filler neck or a DEF pump nozzle automatically shuts off 4 Reinstall cap onto DE...

Страница 95: ...l Exhaust Fluid DEF are injected into the exhaust upstream of a catalyst where when vaporized convert smog forming nitrogen oxides NOx into harmless nitrogen N2 and water vapor H2O two natural compone...

Страница 96: ...lectronic Vehicle Information Center EVIC in Understanding Your Instrument Panel for system messages and warnings NOTE Your vehicle is equipped with a DEF injection system You may occasionally hear an...

Страница 97: ...WHAT TO DO IN EMERGENCIES CONTENTS JUMP STARTING 96 With Portable Starting Unit 99 5...

Страница 98: ...ystem Your vehicle is equipped with two 12 Volt batteries If it becomes necessary to use a booster battery with jumper cables to start a vehicle s engine because its batteries are discharged the follo...

Страница 99: ...ive terminal of the discharged battery WARNING Do not permit vehicles to touch each other as this could establish a ground connection and personal injury could result 2 Connect one end of the other ju...

Страница 100: ...not lean over the battery when making connection The negative connection must provide good electrical conductivity and current carrying capacity 4 After the engine is started or if the engine fails t...

Страница 101: ...w the manufacturer s instructions for necessary precautions and operation CAUTION It is very important that the starting unit operating voltage does not exceed 12 Volts DC or damage to battery starter...

Страница 102: ......

Страница 103: ...DURES 106 Engine Oil 107 Engine Air Cleaner Filter 111 Draining Fuel Water Separator Filter 112 Engine Mounted Fuel Filter Replacement 114 Underbody Mounted Fuel Filter Replacement 116 Priming If The...

Страница 104: ...Transmission If Equipped 132 Automatic Transmission If Equipped 132 Noise Control System Required Maintenance Warranty 136 FLUID CAPACITIES 141 FLUIDS LUBRICANTS AND GENUINE PARTS 142 Engine 142 Chas...

Страница 105: ...voir 2 Engine Coolant Reservoir 8 Power Steering Fluid Reservoir 3 Automatic Transmission Dipstick If Equipped 9 Power Distribution Center 4 Brake Fluid Reservoir 10 Engine Oil Dipstick 5 Battery 11 E...

Страница 106: ...oir 2 Engine Coolant Reservoir 8 Power Steering Fluid Reservoir 3 Automatic Transmission Dipstick If Equipped 9 Power Distribution Center 4 Brake Fluid Reservoir 10 Engine Oil Dipstick 5 Battery 11 En...

Страница 107: ...Engine Coolant Reservoir 8 Power Steering Fluid Reservoir 3 Automatic Transmission Dipstick If Equipped 9 Power Distribution Center 4 Brake Fluid Reservoir 10 Engine Oil Dipstick 5 Battery 11 Engine O...

Страница 108: ...impact vehicle perfor mance Immediately have potential malfunctions examined by an authorized Chrysler Group LLC dealership or qualified repair center Continued CAUTION Continued Your vehicle has bee...

Страница 109: ...gine after it has been parked overnight When checking oil after operating the engine first ensure the engine is at full operating tem perature then wait for 30 minutes after engine shutdown to check t...

Страница 110: ...CJ 4 certified and meet the requirements of Chrysler Group LLC Use MOPAR or an equivalent oil meeting Chrysler Material Standard MS 10902 Products meeting Cummins CES 20081 may also be used The ident...

Страница 111: ...e SAE 15W 40 MOPAR or an equivalent engine oil meeting Chrysler Material Standard MS 10902 Products meeting Cummins CES 20081 may also be used The identification of these engine oils is typically loca...

Страница 112: ...ufacturer strongly recommends against the ad dition of any additives other than leak detection dyes to the engine oil Engine oil is an engineered product and its performance may be impaired by supplem...

Страница 113: ...mes more restrictive and air flow requirements increase the SERVICE AIR FILTER message will be displayed The message may not be displayed in subsequent drive cycles if the same conditions are not met...

Страница 114: ...commended every 15 000 miles 24 000km or 12 months whichever occurs first Under no circum stances should the air cleaner filter element exceed 30 000 miles 48 000 km or 24 months whichever comes first...

Страница 115: ...r Light comes on and a single chime is heard while you are driving or with the ignition switch in the ON position there may be a problem with your water separator wiring or sensor See your authorized...

Страница 116: ...hen clean fuel is visible close the drain valves by turning them fully clockwise and turn the ignition switch to OFF If more than a couple ounces milliliters of fuel have been drained follow the direc...

Страница 117: ...uced into the fuel filter during this action It is best to install the filter dry and allow the in tank lift pump to prime the fuel system 1 Ensure engine is turned off 2 Place drain pan under the fue...

Страница 118: ...ep in order to keep cartridge clean 10 Push down on the cartridge to ensure it is properly seated Do not pre fill the filter housing with fuel 11 Install lid onto housing and tighten to 22 5 ft lbs 30...

Страница 119: ...introduced into the fuel filter during this action It is best to install the filter dry and allow the in tank lift pump to prime the fuel system 1 Ensure engine is turned off 2 Place drain pan under...

Страница 120: ...and WIF sensor Priming If The Engine Has Run Out Of Fuel WARNING Do not open the high pressure fuel system with the engine running Engine operation causes high fuel pressure High pressure fuel spray c...

Страница 121: ...ohol or gasoline the use of these fuels can cause damage to the fuel system NOTE A maximum blend of 20 biodiesel meeting ASTM specification D 6751 may be used with your Cummins diesel engine Use of bi...

Страница 122: ...r PM pollutants with no input or interaction on your part Additionally your vehicle has the ability to alert you to additional maintenance required on your truck or engine Refer to the following messa...

Страница 123: ...the Exhaust Filter XX Full Safely Drive at Highway Speeds to Remedy message will be displayed in the EVIC If this message is displayed you will hear one chime to assist in alerting you of this conditi...

Страница 124: ...eatment dam age can occur In order to correct this condition it will be necessary to have your vehicle serviced by your local authorized dealer CAUTION See your authorized dealer as damage to the exha...

Страница 125: ...is essential when replacing the cables on the battery that the positive cable is attached to the positive post and the negative cable is attached to the Continued CAUTION Continued negative post Batt...

Страница 126: ...Engine Coolant Checks Check the engine coolant antifreeze protection every 12 months before the onset of freezing weather where applicable If the engine coolant antifreeze is dirty or rusty in appear...

Страница 127: ...for the proper maintenance intervals Selection Of Coolant Refer to Fluids Lubricants and Genuine Parts in Maintaining Your Vehicle for further information CAUTION Mixing of engine coolant antifreeze o...

Страница 128: ...0 000 km before replacement To pre vent reducing this extended maintenance period it is important that you use the same engine coolant OAT coolant conforming to MS 12106 throughout the life of your ve...

Страница 129: ...ill with OAT coolant conforming to MS 12106 as soon as possible Cooling System Pressure Cap The cap must be fully tightened to prevent loss of engine coolant antifreeze and to ensure that the engine c...

Страница 130: ...mmediately Points To Remember NOTE When the vehicle is stopped after a few miles kilometers of operation you may observe vapor coming from the front of the engine compartment This is nor mally a resul...

Страница 131: ...ance poor gas mileage and increased emissions Charge Air Cooler Inter Cooler The charge air cooler is positioned below the radiator and the air conditioner condenser Air enters the engine through the...

Страница 132: ...kes the fluid level can be expected to fall as the brake linings wear However an unexpected drop in fluid level may be caused by a leak and a system check should be conducted Refer to Fluids Lubricant...

Страница 133: ...spilling brake fluid on hot engine parts causing the brake fluid to catch fire Brake fluid can also damage painted and vinyl surfaces care should be taken to avoid its contact with these surfaces WARN...

Страница 134: ...the lubricant is more than 1 2 in 12 mm below the bottom of the filler hole while the vehicle is on level ground enough lubricant should be added to bring the level to 1 4 in 6 mm below the bottom of...

Страница 135: ...nosing fluid leaks Avoid using transmission sealers as they may adversely affect seals CAUTION Do not use chemical flushes in your transmission as the chemicals can damage your transmission compo nent...

Страница 136: ...clean and reinsert it until seated 7 Remove the dipstick again and note the fluid level on both sides The fluid level reading is only valid if there is a solid coating of oil on both sides of the dips...

Страница 137: ...er on the dipstick Do not add fluid until the temperature is elevated enough to produce an accurate reading Run the engine at idle in PARK to warm the fluid 8 Check for leaks Release the parking brake...

Страница 138: ...ations These vehicles can be identified by the Noise Emission Control Label located in the operator s compartment Required Maintenance For Noise Control Systems The following maintenance services must...

Страница 139: ...ment must also be clean and serviced according to the instructions out lined in the Maintenance Schedule section of this manual Tampering With Noise Control System Prohibited Federal law prohibits the...

Страница 140: ...manufacturer s control with all applicable U S EPA Noise Control Regu lations This warranty covers this vehicle as designed built and equipped by the manufacturer and is not limited to any particular...

Страница 141: ...column mileage closest to the mileage at which service was performed MILES 7 500 15 000 22 500 30 000 37 500 45 000 52 500 60 000 KILOMETERS 12 000 24 000 36 000 48 000 60 000 72 000 84 000 96 000 Ex...

Страница 142: ...e mileage at which service was performed MILES 67 500 75 000 82 500 90 000 97 500 105 000 112 500 120 000 KILOMETERS 108 000 120 000 132 000 144 000 156 000 168 000 180 000 192 000 Exhaust system insp...

Страница 143: ...Tank Chassis Cab Only 22 Gallons 83 Liters Diesel Exhaust Fluid Tank Approximate 2500 3500 Models 5 5 Gallons 21 Liters Diesel Exhaust Fluid Tank Approximate Chassis Cab 9 Gallons 34 Liters Engine Oil...

Страница 144: ...2 and the API CJ 4 engine oil category is required In ambient temperatures above 0 F 18 C We recommend you use 15W 40 engine oil that meets Chrysler Materials Standard MS 10902 and the API CJ 4 engine...

Страница 145: ...eeting ASTM specification D 975 Grade S15 will provide good performance If the vehicle is exposed to extreme cold below 20 F or 7 C or is required to operate at colder than normal conditions for prolo...

Страница 146: ...Chassis Component Fluid Lubricant or Genuine Part Automatic Transmission If Equipped Six Speed 68RFE Pickup models without PTO We recommend you use MOPAR ATF 4 Automatic Transmission Fluid or equival...

Страница 147: ...11 5 inch Rear Axles Limited slip additive is not required Front and Rear Axle Fluid 4500 5500 We recommend you use GL 5 SAE 75W 90 Synthetic MS 9763 Clutch Linkage We recommend you use MOPAR Multi P...

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Страница 149: ...MAINTENANCE SCHEDULE CONTENTS MAINTENANCE SCHEDULE DIESEL ENGINE 148 Oil Change Indicator System Cummins Diesel 148 Perform Service Indicator Cummins Diesel 150 Required Maintenance Intervals 150 7...

Страница 150: ...if equipped and add as needed At Each Oil Change Change the engine oil filter Inspect the exhaust system Check the coolant level hoses and clamps Lubricate outer tie rod ends Inspection and service s...

Страница 151: ...tances should oil change intervals exceed 15 000 miles 24 000 km or six months whichever comes first NOTE Under no circumstances should oil change intervals exceed 15 000 miles 24 000 km or six months...

Страница 152: ...is displayed on the EVIC it is necessary to have the emissions maintenance performed Emissions maintenance may include replacing the Closed Crank case Ventilation CCV filter element The procedure for...

Страница 153: ...edule Check the Diesel Exhaust Fluid DEF tank refill if necessary Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Odometer Reading Date Repair Order Dealer Code Signa...

Страница 154: ...e rod ends Inspect the front suspension tie rod ends and boot seals for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect the front and rear axl...

Страница 155: ...if necessary Rotate tires Inspect drive belt replace if necessary Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Inspect brake linings Inspect and adjust parking brake if necessa...

Страница 156: ...l bearings Inspect the front suspension tie rod ends and boot seals for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect the front 4x4 and rear...

Страница 157: ...hedule Check the Diesel Exhaust Fluid DEF tank refill if necessary Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Odometer Reading Date Repair Order Dealer Code Sign...

Страница 158: ...pect the front suspension tie rod ends and boot seals for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect brake linings Inspect and adjust par...

Страница 159: ...hedule Check the Diesel Exhaust Fluid DEF tank refill if necessary Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Odometer Reading Date Repair Order Dealer Code Sign...

Страница 160: ...nt and rear axle surfaces If gear oil leakage is suspected check the fluid level If using your vehicle for police taxi fleet off road or frequent trailer towing change the axle fluid Change automatic...

Страница 161: ...tires Inspect drive belt replace as necessary Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Inspect brake linings Inspect and adjust parking brake if necessary Replace Crankcase...

Страница 162: ...e rod ends Inspect the front suspension tie rod ends and boot seals for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect the front and rear axl...

Страница 163: ...hedule Check the Diesel Exhaust Fluid DEF tank refill if necessary Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Odometer Reading Date Repair Order Dealer Code Sign...

Страница 164: ...ends and boot seals for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect brake linings Inspect and adjust parking brake if necessary Inspect th...

Страница 165: ...esel Exhaust Fluid DEF tank refill if necessary Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Flush and replace power steering fluid Odometer Reading Date Repair Or...

Страница 166: ...ie rod ends Inspect the front suspension tie rod ends and boot seals for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect the front and rear ax...

Страница 167: ...if necessary Rotate tires Inspect drive belt replace as required Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Inspect brake linings Inspect and adjust parking brake if necessa...

Страница 168: ...all parts for damage wear improper looseness or end play replace if necessary Inspect the front and rear axle surfaces If gear oil leakage is suspected check the fluid level If using your vehicle for...

Страница 169: ...chedule Check the Diesel Exhaust Fluid DEF tank refill if necessary Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Odometer Reading Date Repair Order Dealer Code Sig...

Страница 170: ...nsion tie rod ends and boot seals for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect brake linings Inspect and adjust parking brake if necess...

Страница 171: ...chedule Check the Diesel Exhaust Fluid DEF tank refill if necessary Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Odometer Reading Date Repair Order Dealer Code Sig...

Страница 172: ...sion tie rod ends and boot seals for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Flush and replace engine coolant Inspect the front and rear axle...

Страница 173: ...rmed by your local authorized dealer WARNING You can be badly injured working on or around a motor vehicle Do only service work for which you have the knowledge and the right equipment If you have any...

Страница 174: ......

Страница 175: ...INDEX 8...

Страница 176: ...144 Shifting 59 Axle Fluid 144 Battery 123 Blanket 47 Emergency Starting 96 Brake System 130 Fluid Check 130 Master Cylinder 130 Warning Light 16 Brake Transmission Interlock 59 Capacities Antifreeze...

Страница 177: ...ng 118 Disposal Antifreeze Engine Coolant 128 Draining Fuel Water Separator Filter 112 Electronic Range Select ERS 67 Electronic Vehicle Information Center EVIC 23 Emergency In Case of Jump Starting 9...

Страница 178: ...Fluids Lubricants and Genuine Parts 142 Fog Lights 21 Fuel 79 Adding 84 Diesel 79 Filter 112 Requirements 79 Specifications 80 Tank Capacity 141 Fueling 84 Gauges Speedometer 18 Tachometer 13 Voltmete...

Страница 179: ...ire Pressure Monitoring TPMS 19 Warning Instrument Cluster Description 13 Maintenance Procedures 106 Maintenance Schedule 148 Manual Transmission 71 Fluid Level Check 132 Shift Speeds 72 New Vehicle B...

Страница 180: ...Off 75 Radiator Cap Coolant Pressure Cap 125 Remote Starting System 6 Resetting Perform Service Indicator 150 Seat Belts Reminder 17 Selection of Coolant Antifreeze 142 Shifting 57 Automatic Transmis...

Страница 181: ...nverter Clutch 70 Traction Control 131 Transfer Case Fluid 144 Transmission Automatic 59 Fluid 144 Manual 34 Shifting 57 Turn Signals 15 Viscosity Engine Oil 109 Voltmeter 46 Warning Lights Instrument...

Страница 182: ...ection This connection should not be fused Antennas for two way radios should be mounted on the roof or the rear area of the vehicle Care should be used in mounting antennas with magnet bases Magnets...

Страница 183: ...Chrysler Group LLC 13D241 226 AA Second Edition Printed in U S A...

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