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2021 RALE® ST120 INSTALLATION GUIDE

16

DANGER

To avoid serious injury or death: prevent objects, clothing, or 

extremities from becoming entangled or jammed in and around 

moving parts. IMMEDIATELY STOP THE ENGINE AND ENGAGE 

THE BRAKE IF THIS CAN OR DOES OCCUR.

CAUTION

Proper track tension and alignment are important to the 

operation and wear of the RALE Track Kit. 

   1.  Raise and securely position the bike until the track kit is FULLY 

SUSPENDED.

2.  The adjustment screws at the rear bogie wheels adjust the track 

alignment and tension.

3.  Start the host bike in neutral. While idling, put the bike in gear to 

engage the RALE Track Kit and let it spin for 15-30 seconds.

4.  STOP the RALE Track and TURN OFF the engine.
5.  Check for even alignment along edge of the hyfax compared to 

the track. 

6. Tighten and/or loosen the left or right side track adjustment 

screws 1 to 2 turns depending on the necessary adjustment. 

7.  Repeat steps 3 - 6 until the track is aligned.
8.    Tighten or loosen both sides of the rear axle equally until there is 

3/4” to 1” of slack between the track and the hyfax.

9.  Tighten the nuts to lock each adjustment screw into position.
10. Torque the track kit rear axle bolts to 50 FT/LB

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Содержание ST120 2021

Страница 1: ...2 0 2 1 S T 1 2 0 I n s t a l l a t i o n g u i d e...

Страница 2: ...2021 RALE ST120 INSTALL GUIDE Revision B Release 1 13 2021 TD 32110...

Страница 3: ...ometry tune ability and pivot points The RALE ST120 translates the dirt bike riding experience directly to the snow This Installation Guide is to be used in conjunction with an application specific Fi...

Страница 4: ...ial number plate The serial number will need to be referenced when communicating with your dealer or RALE Industries It is located on the right side of the RALE Track Kit Record the following informat...

Страница 5: ...2 Installation Guide 4 Bike Tear Down 5 Air Box Removal Modification 5 Ski Installation 6 Shock Preparation 7 Track Kit Installation 8 Shock Installation 13 Primary Chain Installation 14 Setting Trac...

Страница 6: ...things to note NOTE It is not possible for RALE to warn the owner or operator of every conceivable DANGER CAUTION or NOTICE that may be encountered in relation to the RALE ST120 It is the responsibili...

Страница 7: ......

Страница 8: ...2021 RALE ST120 INSTALLATION GUIDE 4 INSTALLATION GUIDE...

Страница 9: ...on Refer to the ST120 User s Manual for detail drawings and parts ID Start by removing the following parts from the host bike Drive chain Rear shock keep the bolts for later use Rear swingarm linkage...

Страница 10: ...d as outlined on the fit kit page 3 Fit the ski tower into position 4 Insert the axle and tighten to the OEM host bike manufacturer s specifications 5 Install the inside fork clamps Use blue Loctite 2...

Страница 11: ...etween the shock heim joint and the shock rotator Some kits may not have a shock spacer 1 Install shock extender in the lower shock clevis using OEM bolt and or nut 2 Install shock rotator with the sh...

Страница 12: ...2021 RALE ST120 INSTALLATION GUIDE 8 Track Kit Installation 1 Remove bellcrank A stop 2 Install upper link and 2 Upper Link M14 Spacers into bellcrank A Torque to 40 FT LB...

Страница 13: ...into the center channel 5 Attach the shock extender to bellcrank A 6 The bolt can be accessed through the forward most triangle hole in the center channel Torque to 40 FT LB 3 Re install bellcrank A...

Страница 14: ...of the bike using the OEM bolt Torque the bolt to OEM user s owner s manual 8 Lubricate the lower joint of the upper link using marine grade grease RALE recommends WPS PN 58 5297 NOTICE Not all fit k...

Страница 15: ...utside spacers in yoke the seal should hold these in place 12 Depending on the fit kit being installed identification grooves are cut into the spacers To see spacer placement refer to the model specif...

Страница 16: ...gned with the swingarm pivot axle hole 14 Move the track kit as necessary to align the yoke pivot hole with the bike frame s swingarm axle hole 15 Install the OEM Pivot axle nut do not use force 16 In...

Страница 17: ...amage the bushings in the shock rotator 3 Use blue Loctite 243 on the four screws that hold the shock rotator axles Torque to 100 in lb 4 With the bike on level ground not supported by any stand set t...

Страница 18: ...the direction of chain rotation Primary Chain Adjustment 2 With the bike and track kit in a level position set the primary chain slack The chain should have 1 5 25 of slack 3 Set the adjustment screws...

Страница 19: ...til the track kit is fully suspended 2 The adjustment screws at the rear bogie wheels adjust the track alignment and tension 3 Tighten the track until there is 3 4 to 1 of slack between the track and...

Страница 20: ...k alignment and tension 3 Start the host bike in neutral While idling put the bike in gear to engage the RALE Track Kit and let it spin for 15 30 seconds 4 STOP the RALE Track and TURN OFF the engine...

Страница 21: ...nt using the provided caliper bolts and blue Loctite 243 Torque to 160 IN LB 4 Disconnect the brake line at the master cylinder Do not pull the brake lever while the line is disconnected 5 Mount the m...

Страница 22: ...clusion Please refer to the RALE User s Manual for information about set up safety maintenance part diagrams and torque specs Please reach out to RALE Industries with any questions Email info riderale...

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