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1

Safety precautions

1.1

Safety icons

Explanation

Danger to life

Warning

Important note

1.2

Safety precautions during installation

1. Install the equipment where the ambient air is cool and as clean as possible. Consult section

Reference conditions and limitations.

2. During installation or any other intervention on the equipment or one of the connected

machines, the machines must be stopped, de-energized and the isolating switch opened
and locked before any maintenance or repair. As a further safeguard, persons switching on
remotely controlled machines shall take adequate precautions to ensure that there is no one
checking or working on the machine. To this end, a suitable notice shall be affixed to the
start equipment.

3. Install the equipment in an area free of flammable fumes, vapours and particles, e.g. paint

solvents, that can lead to internal fire or explosion.

4. The electrical connections must correspond to the applicable codes. The equipment must be

earthed and protected against short circuits by fuses in all phases. A lockable power
isolating switch must be installed near the equipment.

5. For machines controlled by a central control system, a sign stating "This machine may start

without warning" must be affixed near the instrument panel.

6. In multiple compressor systems, manual valves must be installed to isolate each

compressor. Non-return valves (check valves) must not be relied upon for isolating pressure
systems.

7. Never remove or tamper with the safety devices.
8. If the maximum pressure of the compressor is higher than the design pressure of the

connected equipment (e.g. a nitrogen generator or an oxygen generator), a full flow safety
valve must be installed between the compressor and the connected equipment, in order to
be able to blow off the excessive pressure.

Also consult following safety precautions: 

Safety precautions during operation

 and

Safety precautions during maintenance or repair

.

These precautions apply to electrical devices.
For precautions applying to the connected equipment consult the relevant instruction
book.
Some precautions are general and cover several machine types and equipment; hence
some statements may not apply to your device.

Instruction book

4

2920 7195 00

Содержание QAF 6-1500

Страница 1: ...Quincy Compressed air filters QAF QCF QMF QPF QWS 6 1500 Instruction book...

Страница 2: ......

Страница 3: ...t thereof is prohibited This applies in particular to trademarks model denominations part numbers and drawings This instruction book is valid for CE as well as non CE labelled machines It meets the re...

Страница 4: ...Description 7 2 1 GENERAL DESCRIPTION 7 2 2 OPTIONS 11 3 Installation 14 3 1 GENERAL REMARKS 14 3 2 SPECIFIC REMARKS 15 3 3 ISO 8573 1 16 3 4 ISO 12500 18 4 Maintenance 19 4 1 MAINTENANCE 19 4 2 FILTE...

Страница 5: ...5 6 DIMENSIONS AND WEIGHT 25 Instruction book 2920 7195 00 3...

Страница 6: ...by fuses in all phases A lockable power isolating switch must be installed near the equipment 5 For machines controlled by a central control system a sign stating This machine may start without warni...

Страница 7: ...o consult following safety precautions Safety precautions during installation and Safety precautions during maintenance or repair These precautions apply to electrical devices For precautions applying...

Страница 8: ...precautions applying to the connected equipment consult the relevant instruction book Some precautions are general and cover several machine types and equipment hence some statements may not apply to...

Страница 9: ...filter size they are standard equipped with either a differential pressure indicator or a differential pressure gauge Grade Description Maximum air inlet pressure Air flow Differential pressure Drain...

Страница 10: ...Size 1 2 Not available Size 3 5 Standard Size 6 18 Not available Size 1 2 Not available Size 3 5 Optional Size 6 18 Standard Automatic drain C High efficien cy coalesc ing filters removi ng solid par...

Страница 11: ...available Size 3 5 Standard Size 6 18 Not available Size 1 2 Not available Size 3 5 Optional Size 6 18 Standard Manual drain D High efficien cy particul ate filters for dust protecti on Count efficien...

Страница 12: ...outside Manual drain WS Conden sed liquid water remova l filter 16 bar From outside to inside Automatic drain or level controlled drain The V filter does not remove methane carbon monoxide carbon diox...

Страница 13: ...d level in the bowl 1 Automatic float drain The manual drain can be used to manually discharge dust or liquid from the filter bowl 1 Manual drain valve 2 2 Options Filter connection kit This kit allow...

Страница 14: ...it For wall mounting a special set is available as option Fit the mounting brackets with bolts washers and nuts to a solid frame within easy reach leaving sufficient space for maintenance and service...

Страница 15: ...and condensate is collected again This way the loss of air is reduced to a minimum If the microcontroller registers a malfunction the automatic drain valve will automatically change to alarm mode Thi...

Страница 16: ...lters must be mounted vertically If the unit is integrated in a multiple line system provide isolating valves and if required a bypass The automatic drain has a special connection allowing easy instal...

Страница 17: ...s it is recommended to install a grade G for oil or a grade S for dust or a grade C for oil or a grade D for dust filter downstream the P filter to improve the air quality G filter No specific remarks...

Страница 18: ...ng air ISO class Dust Water Oil Maximum number of particles per m3 as function of particle size d Pressure dew point Total oil concentration aerosol liquid and vapour mg m3 0 1 d 0 5 m 0 5 d 1 0 m 1 0...

Страница 19: ...tion air quality to ISO 8573 1 class 1 2 D High quality air with extremely low dew point air quality to ISO 8573 1 class 2 2 1 E High quality air with extremely low dew point air quality to ISO 8573 1...

Страница 20: ...ISO 12500 has been introduced specifically to test purification equipment for compressed air and complements ISO 8573 ISO 12500 currently consists of Part 1 Oil aerosol filters Part 2 Oil vapor filter...

Страница 21: ...m temperature the filter s lifetime will be reduced considerably 4 2 Filter element change The hand tool icon on the figure indicates the items provided in a dedicated filter kit 1 Before filter eleme...

Страница 22: ...new filter element within the filter head 10 Screw the bowl completely on the head A small amount of acid free vaseline may be applied to screw threads and O rings to facilitate the assembly 4 3 Servi...

Страница 23: ...g hours or after 12 months whichever comes first V filters For V filters the change interval of the adsorption element is approximately 1000 operating hours or every 6 months whichever comes first Its...

Страница 24: ...scing filters and WS 80 C 176 F Maximum compressed air inlet temperature particulate filters 120 C 248 F Minimum ambient temperature 20 C 4 F Maximum ambient temperature for V filters 50 C 122 F Maxim...

Страница 25: ...er water separator G C S filter and D filter S D Initial pressure drop over filter mbar 55 85 Count efficiency MPPS MPPS 0 1 m 99 92 MPPS 0 06 m 99 98 1 m 99 998 99 999 0 01 m 99 93 99 995 Remark ISO...

Страница 26: ...4 85 2400 8 49 4 178 105 2964 9 58 9 212 125 3534 10 82 5 297 175 4950 11 132 2 476 280 7932 12 151 4 545 321 9084 13 212 5 765 450 12750 14 330 3 1189 700 19818 15 401 1 1444 850 24066 16 424 7 1529...

Страница 27: ...290 correction factor 0 76 0 84 0 92 1 1 07 1 19 1 31 1 41 1 51 1 6 5 6 Dimensions and weight For P G C S D and V filters Size Filter dimension A mm Filter dimension B mm Filter dimension C mm Manual...

Страница 28: ...76 4 2 76 0 94 9 09 1 26 1 10 2 76 5 2 76 0 94 9 09 1 26 1 10 2 76 6 5 00 1 26 11 22 1 65 1 18 3 15 7 5 00 1 26 11 22 1 65 1 18 3 15 8 5 00 1 26 11 22 1 65 1 18 3 15 9 5 00 1 26 14 60 1 65 1 18 3 15...

Страница 29: ...00 240 220 Size Filter volume head bowl gal Weight lb Shipping length in Shipping width in Shipping height in 1 0 03 0 55 10 24 2 56 2 56 2 0 03 0 55 10 24 2 56 2 56 3 0 08 1 32 15 35 3 35 3 35 4 0 08...

Страница 30: ...0 413 30 100 13 220 70 413 30 100 Size Filter dimension A in Filter dimension B in Filter dimension C in Automatic Drain length D in Service distance E in 1 1 97 0 67 6 18 1 10 2 36 2 1 97 0 67 6 18 1...

Страница 31: ...85 185 12 4 5 8 730 235 220 13 4 5 8 730 235 220 Size Filter volume head bowl gal Weight lb Shipping length in Shipping width in Shipping height in 1 0 03 0 55 10 24 2 56 2 56 2 0 03 0 55 10 24 2 56 2...

Страница 32: ...Size Filter volume head bowl gal Weight lb Shipping length in Shipping width in Shipping height in 13 1 19 17 64 28 74 9 25 8 66 Instruction book 30 2920 7195 00...

Страница 33: ......

Страница 34: ...Performance You Demand Reliability You Trust www quincycompressor com...

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