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OVDX-NDT-70 HARDWARE MANUAL
Страница 1: ...OPERATING MANUAL MAN 059 REVISION B OPENVISION DX OVDX NDT 70 HARDWARE MANUAL ...
Страница 2: ... 12 Trigger Assemblies 13 Principles of Operation 14 Radiographic Quality 14 Sources X Ray Gamma Ray 14 Simplified Exposure Determination with X Rays 14 Radiation Zones 15 Output Radiation Levels 15 Backscatter Radiation Levels 16 Backscatter 17 Operation 19 Quick Setup Scanning 19 Accessories 24 Heads Up Display HUD 24 Remote Trigger and Trigger Button Options 27 Wi Fi Tablet 28 Imager Shield 28 ...
Страница 3: ... DX can be used on various insulation and cladding combinations including mineral wool and calcium silicate with galvanized steel stainless steel and aluminum cladding up to 36 inches 91 cm in total diameter OpenVision DX enables the inspection of hundreds of feet many tens of meters of insulated piping to quickly identify indications of corrosion or corrosion precursors such as scaling external w...
Страница 4: ...rs 8 hours System Weight C arm Monitor w handle optional Packaged system shipping weight 15 lbs 6 8 kg 2 lbs 9 kg 50 lbs 23 kg Operating Temperature 20 F to 120 F 29 C to 49 C Storage Temperature 20 F to 140 F 29 C to 60 C Display Options HDMI Monitor 7 in LCD 1920 x 1200 pixels WiFi Tablet 10 in Touchscreen 1400 x 900 PirateEye 854 x 480 pixels Also compatible with any device that accepts an HDMI...
Страница 5: ...ads Up Display HUD ANSI Z87 1 US Federal OSHA US Mil Spec MIL PRF 31013 CE END 166 FTKN Battery Charger California Energy Commission Underwriters Laboratory for Canada and U S Revision Record Revision Date Description A 06 2019 Production Release B 03 2020 r3 0 0 Software updates Tablet operation Remote trigger configuration Remote software update instructions ...
Страница 6: ...ice until repaired or replaced The user of this equipment must follow the operating instructions in the order shown to ensure safe operations and compliance with government regulations Personnel operating this equipment must be completely familiar with this manual and they must read and understand these important safety alerts before proceeding IMPORTANT SAFETY ALERTS NOTICE Can cause minor proble...
Страница 7: ...ttempt to open or modify the imager housing main housing or X ray tube Opening any of these components will void the system warranty and may expose the operator to a high voltage shock hazard CAUTION Do not allow liquids to come into contact with any part of the OpenVision DX system The main and imager housings have been made water resistant but they are not Waterproof Appropriate care should be t...
Страница 8: ...ON DX SYSTEM What s Included The OVDX NDT 70 is shipped complete in a Pelican case Figure 1 OVDX NDT As Shipped Milwaukee Battery Charger Wi Fi Tablet optional Pirate Eye optional Scatter Boot Spare Milwaukee Battery OVDX NDT 70 System Monitor ...
Страница 9: ...ction from OVDX USB A to Ethernet Adapter 7 Monitor batteries and charger 8 USB charger cable Allows for changing monitor batteries via USB outlet 9 ELE111 USB Wall Charger Allows charging of monitor batteries via standard 120 outlet 10 Monitor power supply Allows direct power to monitor via 120 outlet 11 TOL028 7 Piece Allen wrench set 12 313425 Bungee Sling 13 Monitor Mount Allows mounting of mo...
Страница 10: ...ng Assembly 2 415200 NDT OVDX Imager Assembly 3 415300 OVDX C Arm Assembly 4 415400 OVDX Handle Assembly 5 415440 OVDX Lightweight Monitor Assembly 6 415600 Backscatter Shield Assembly Scatter Boot 7 415200 11 Imager Cover 8 415530 B Remote Trigger Assembly 6ft 9 415540 A Trigger Button Assembly 3 ft 10 HDL010 Tactical Foregrip ...
Страница 11: ...r Indicator 3 USB Connection 4 313056 Controller Key 5 HDMI Connection 1 6 System Status Indicator 7 Targeting Camera 8 Targeting Laser 9 X Ray Port 10 Audio Speaker 11 RAI002 Picatinny Rail 12 Trigger Connection 13 Hat Switch 14 Image Capture Input Button Figure 4 OpenVision DX Main Housing Assembly Item 415100 NDT ...
Страница 12: ... can be connected to either of the two HDMI ports provided on the OpenVision DX via the HDMI cable provided The monitor comes configured to work with your OpenVision DX system Spare Batteries and a battery charger Figure 7 are included Figure 5 Monitor Assembly Figure 6 Back of Monitor Figure 7 Battery Charger ...
Страница 13: ... used for X ray firing only 415530 B Figure 9 can be used for X ray firing and Image Video capture Refer to Figure 10 for the connection location Refer to software user manual MAN 063 for operation Figure 8 415540 A Trigger Button Harness Figure 9 415530 B Remote Trigger Harness Figure 10 Trigger Assembly Connection ...
Страница 14: ...uality radiographs Sources X Ray Gamma Ray Table 2 Radiation Comparisons Radiation Source Energy Quality Intensity Quantity X Ray Determined by voltage kV Higher kV shorter wavelength higher penetration Determined by tube current mA Higher mA more electrons more X rays Gamma Ray Determined by type of radioisotope keV or MeV Determined by radioactivity Ci Bq Gamma Rays produced by unstable nuclei d...
Страница 15: ... typical distances for these boundary levels with different operating conditions NOTICE The imager shield see Figure 31 on page 28 item 415230 not shown in Figure 11 provides shielding to either side of the imager when the specimen being imaged e g small piping does not completely attenuate the X ray output Table 3 Boundary Distance Comparison Main Housing Distance to Imager in cm D kV mA Imager S...
Страница 16: ...KGD BKGD Figure 12 Example Scatter Radiation Survey Figure 12 shows an example survey of backscatter radiation user exposure for a typical sample NOTICE for reference only actual readings may vary The example survey shown in Figure 12 was created with the following conditions 8 in steel pipe 2 in calcium silicate insulation 040 in 1 mm thick aluminum cladding 70 kV 0 17 mA maximum power at the hig...
Страница 17: ...ose to the operator s extremities The best way to minimize backscatter is to use the lowest kV mA combination to achieve acceptable images Use of the optional backscatter shield Figure 13 will help reduce the amount of backscatter when firmly applied to the scanning surface as shown in Figure 15 Figure 13 Optional Backscatter Shield Item 415600 CAUTION Whenever scanning an unknown material and or ...
Страница 18: ...Figure 14 Example of Backscatter Figure 15 OpenVision DX with backscatter shield properly positioned against insulation sheathing Page 18 of 33 ...
Страница 19: ...pressing red circular release button and unfold to operating position Figure 16 Unlock Main Housing WARNING When the System Status Indicators turn AMBER see Figure 4 ionizing radiation is being produced If you wish to perform extended operations with the OpenVision DX system ensure that ambient temperatures are below 120 F 49 C and above 20 F 29 C Red Button Operating Position ...
Страница 20: ...for imager housing Figure 17 Unlock Imager Housing Position handles attach and position pistol Grip and monitor mount as desired Figure 18 Handle Adjustments Page 20 of 33 Red Button Monitor Mount D Handle Pistol Grip ...
Страница 21: ...igure 19 shows one such configuration The grip is moved to the top tube and the D handle is moved to the main housing Figure 19 Optional Handle Configuration Example Install the HDMI cable from monitor Remove cover install cable into mating connector replace cover Figure 20 HDMI Cable Installation Removable HDMI Cover Male HDMI from Monitor Female HDMI from Monitor ...
Страница 22: ... located on upper right corner of monitor Figure 21 Monitor Power Button Install Trigger Switch by pushing up and twisting until it locks into place Figure 22 Trigger Switch Connection Trigger Switch Connection Monitor Power Button ...
Страница 23: ...atus indicators located on either side of main housing will turn GREEN when system is ready Figure 23 Indicators and Power Switch Details Verify kV and mA settings on main status screen Safely perform test shot to verify X ray functionality Controller Key ON System Status Indicator CPU Power Indicator ...
Страница 24: ...system HUD specifications Ballistic Protection Standards U S MIL SPEC MIL PRF 31013 ANSI Z87 1 U S Federal OSHA CE EN 166 FTKN Temperature Storage 4 F to 140 F 20 C 60 C Operating 32 F to 122 F 0 C 50 C Weight 114 g The display position can be moved in multiple directions based on user preferences Figure 24 Available directional adjustments to display ...
Страница 25: ... the diopter to the left or right using your index finger The standard configuration provides the image to your right eye Clear or tinted lenses can be used based on external lighting conditions Figure 25 Diopter adjustment Figure 26 Example image output for HUD ...
Страница 26: ...ss 7 Increase brightness 8 Toggle aspect ratio 4 3 16 9 9 Toggle color black and white The HUD controller must be charged separately with a USB charger It is not powered by the OpenVision DX system Expected battery life is 10 hours 4 3 aspect ratio is recommended Figure 27 HUD controller and power supply 9 2 7 4 5 1 3 6 8 ...
Страница 27: ...ard with 415530 B Remote Trigger Harness 6 ft length and 415540 A Trigger Button Harness 3 ft length Optional lengths of each can be ordered Remote Trigger Harness 3 ft length 415530 A Figure 28 Figure 28 415530 A Remote Button Harness 6 ft length 415540 B Figure 29 Figure 29 415540 B ...
Страница 28: ...ure 31 Item 415230 is an optional accessory which mounts to the OpenVision DX imager assembly in place of the standard imager cover Item 415200 11 Figure 31 Imager shield installed left and imager cover right for reference The imager shield is most useful when imaging small pipe or other specimens that do not cover the excess beam on either side of the imager assembly and when the OpenVision DX sy...
Страница 29: ...battery and its mount on top of Main Housing Ensure both are clean and in sound shape HDMI cable Inspect for any cracks or wear Allen thumb screws Check for tightness Imager bag Check for excessive wear Use a soft damp cloth to clean to remove dirt and grime from the OpenVision DX CAUTION Do not use solvents or apply cleaning agents directly on the OpenVision DX as this can damage the components a...
Страница 30: ...us Indicator LED s are not functioning properly If restart does not clear error contact your QSA Global Inc representative for repair options 003 X ray Tube Failure X ray tube is not communicating or has malfunctioned If restart does not clear error contact your QSA Global Inc representative for repair options 004 X Ray Over Temperature X ray tube has exceeded its operating temperature forcing sys...
Страница 31: ...ause Description 009 Camera Communication Error Communication error with internal camera Cycle system power to clear error 010 Camera Communication Error Communication error with internal camera Cycle system power to clear error ...
Страница 32: ...ssembly 415600 OVDX Backscatter Shield Assembly ELE088 HDMI Cable ELE054 Milwaukee M18 Battery 313056 Controller Key 415140 Pirate Eye Head Mount Display 415230 Imager Shield Assembly 415430 Tablet Assembly 415530 A Remote Trigger Assembly 3 ft 415530 B Remote Trigger Assembly 6 ft 415540 A Trigger Button Assembly 3 ft 415540 B Trigger Button Assembly 6 ft ...
