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AS40 Conveyors

Installation & Maintenance Instructions

QC Conveyors

4057 Clough Woods Dr.

Batavia, OH 45103 USA

+1 (513) 753-6000

qcconveyors.com

Contents

Warnings

Tools

Installation

Drive Packages

Maintenance

Recommended Spare Parts

Troubleshooting

Exploded Views

Warranty Information

Service Record

Содержание Automation Series

Страница 1: ...eyors 4057 Clough Woods Dr Batavia OH 45103 USA 1 513 753 6000 qcconveyors com Contents Warnings 2 Tools 3 Installation 4 Drive Packages 11 Maintenance 16 Recommended Spare Parts 22 Troubleshooting 23...

Страница 2: ...Read this manual before operat ing DANGER WARNING WARNING WARNING Climbing sitting walking or riding on conveyor at any time will cause severe injury or death Exposed moving parts can cause severe inj...

Страница 3: ...3mm 13mm Tape Measure 10 Adjustable Wrench Screw Gun and T 30 Torx Bit Aluminum cutting hack saw or equivalent Wide Flat Head Screwdriver Set of Metric allen wrenches 3mm 4mm ball head 5mm Bubble leve...

Страница 4: ...ence of Installation 1 Mount conveyor to stands or mounting brackets install angle brackets if appropriate In applications with three stands install angle braces only on outermost stands 2 Attach side...

Страница 5: ...For all other conveyors stands should be placed a maximum of 6 apart 1 Remove the nuts holding the stand attachment brackets to the top of the stand and remove the brackets 2 Insert drop in nuts into...

Страница 6: ...should be installed between the cross bars of the stands For applications using two cross ties the cross ties should be installed between the uprights of the stands The installation process is the sa...

Страница 7: ...6 Insert socket head cap screw sthrough angle brace and into nut in conveyor frame 7 Tighten socket head cap screw on frame 8 Tighten socket head cap screw on stand 9 Check with bubble level to ensur...

Страница 8: ...ws through mount and into drop in nut 3 Tighten screws to secure mount to frame 4 Insert screws not provided into desired mounting surface and tighten u u Raised Mount Mount s foot can be placed facin...

Страница 9: ...rough guide clamp and into drop in nuts 4 Insert two drop in nuts into t slot at tail end of frame 2 x 2 x 5 Align clamping block to drop in nuts 6 Insert screws through clamp ing block and into drop...

Страница 10: ...Align guide bracket keeping the larger hole up with drop in nuts and insert screws 6 Tighten socket head cap screws 7 Insert a rod vertically through the larger hole on top of guide bracket 8 Secure r...

Страница 11: ...d to its shaft For Standard Duty Drives the speed reducer and motor will ship installed on the drive mounting package 1 Remove and discard three cap head screws from drive side bearing block Leave bea...

Страница 12: ...cket head cap screws from drive side bearing plate Do not remove bearing plate 4 Align pins on mounting plate to holes on bearing plate and slide assembly over shaft 3 x 3 x 4 x 5 Install flat head sc...

Страница 13: ...un jacking screw out to create tension on belt Approximately 6lbs of force to deflect one span of belt 09 14 Retighten four hex nuts 15 Replace guard and secure in place with socket head cap screws 16...

Страница 14: ...ket head cap screws from guard and remove guard 3 Mount drive package over drive mounting plate 4 Align mounting holes and install three socket head screws 3 x 2 x 5 Tighten three socket head screws 6...

Страница 15: ...hat is included with motor 3 Install Leeson speed reducer key to keyway on motor 4 Lightly strike just behind the key with a screwdriver and hammer 5 Rotate keyway on motor to 12 o clock position 6 Re...

Страница 16: ...rotations to ensure belt is tracking properly 4 Retighten driver assembly screws Three on each side The Drive End is tracked when the belt can make a full revolution without contacting either bearing...

Страница 17: ...the drive end 3 Loosen screws on mounts brackets on opposite side of drive 4 Remove screws from stand brackets or mounts if stand brackets are not used proceed to step 7 2 x 5 Loosen screws on stand D...

Страница 18: ...embly 2 Loop belt around conveyor frame towards drive end 3 Slide frame bracket up to engage conveyor frame 4 Insert screws through bracket or mount used and into frame s drop in nuts 2 x 2 x 5 Tighte...

Страница 19: ...screws the same amount u u Belt Tension at Drive End 3 x 3 x 1 Loosen six driver assembly screws in bearing blocks about half a turn 2 Extend the square head tracking screws on both sides of the conv...

Страница 20: ...tions Care and Cleaning u u Belt Care Cleaning 1 Inspect Belt for any fraying or tears and replace if needed 2 Spray proper cleaning solu tion on a clean rag 3 Wipe belt with rag 4 Cycle conveyor to r...

Страница 21: ...Loosen set screws in both bearing plates 2 x 2 x 3 x 5 Remove both bearing plates from drive pulley 6 Install bearing plates onto new drive pulley 7 Slide pulley back into frame 8 Install and tighten...

Страница 22: ...l Recommended Spare Parts u u Parts List Part Description 1A0039B00WW Tail Assembly AE4 WW LLL MAE White Urethane Belt MVE for V Guided 1A0102C Drive End Bearing Housing LH 1A0103C Drive End Bearing H...

Страница 23: ...lored Belt is being attacked by chemicals or excessive heat Belt life has expired Urethane belts can discolor when exposed to UV light Contact factory to discuss belt application Replace belt No corre...

Страница 24: ...TAIL 4 1D0012ALLLL SLIDER BED ALUMINUM EXTRUSION 2 WIDE 1D0013ALLLL SLIDER BED ALUMINUM EXTRUSION 3 WIDE 1D0014ALLLL SLIDER BED ALUMINUM EXTRUSION 4 WIDE 1D0015ALLLL SLIDER BED ALUMINUM EXTRUSION 5 WI...

Страница 25: ...SINGLE OUTPUT LH 1A0029C00WW ASSY END DRIVE SINGLE OUTPUT RH 1A0031C00WW ASSY END DRIVE DUAL OUTPUT 2 1A0039B00WW ASSY TAIL V GUIDED 3 1A0038A00WW ASSY TENSION RELEASE TAIL 4 1A0071A WW LLL ASSY MULTI...

Страница 26: ...USING LH 5 1D0080A ANCHOR BAR BEARING HOUSING 6 SLHCS M6X100X010 BX SCREW SOCKET LOW HEAD CAP M6x1 0 10MM LG 7 1D0125A BLOCK JACKING LH DRIVE END 8 1D0126A BLOCK JACKING RH DRIVE END 9 1D0116A SCREW J...

Страница 27: ...2A00WW TAIL STIFFENER 4 1A0072A ASSY ANCHOR BAR TIE SPRING DOWEL PIN 5 1D0164A TAIL BUTTON 6 1D0165A BUTTON RETAINING PLATE 7 1D0168A BUSHING 8 1D0225A BUTTON HEAD SHOULDER SCREW 9 SHSS M06X100X006 ZP...

Страница 28: ...u u Automation Series Tail Pulley Assembly 5 2 4 3 1 Part Description 1 1D0157B00WW TAIL PULLEY 2 1D0158A00WW TAIL SHAFT 3 1D0132A BEARING 4 1D0121A RETAINING RING 5 SHDSS M08X125X030 BX SET SCREW SO...

Страница 29: ...ssembly 6 4 5 1 2 3 Part Description 1 1D0152A SHAFT STUB UNDERSIDE IDLER 2 6 2 43 0050 51 BEARING UNDERSIDE IDLER STUB 3 43 0050 52 RETAINING RING 4 1D0151A CLAMP UNDERSIDE IDLER STUB 5 1D0148A GUARD...

Страница 30: ...sembly 6 4 5 1 2 3 Part Description 1 1D0152A SHAFT STUB UNDERSIDE IDLER 8 24 2 43 0050 51 BEARING UNDERSIDE IDLER STUB 3 43 0050 52 RETAINING RING 4 1D0151A CLAMP UNDERSIDE IDLER STUB 5 1D0148A GUARD...

Страница 31: ...DERSIDE IDLER FULL WIDTH 2 1D0155A00WW ROLLER UNDERSIDE IDLER FULL WIDTH 3 1DO2O8A CLAMP UNDERSIDE IDLER FULL WIDTH 4 1D0155A00WW GUARD UNDERSIDE IDLER FULL WIDTH 5 1D02040A BEARING UNDERSIDE IDLER FU...

Страница 32: ...ms may actually void the manufacturer s warranty Any description of this unit is only to identify it and is not a warranty that the unit fits the description Any warranties implied by law are limited...

Страница 33: ...Purchaser The RGA number must be clearly marked on the outside of all packages It must also be on any paperwork packing slips or delivery receipts If there is no RGA number visible on the package the...

Страница 34: ...s com serial 4057 Clough Woods Drive Batavia OH 45103 513 753 6000 qcconveyors com Registration also entitles you to all the benefits of our Conveyor Configurator where you can configure and quote con...

Страница 35: ...0 Conveyors Installation Maintenance Instructions 35 Service Record Date Service Performed u u Serial Number __________________________________ u u Date of Installation _______________________________...

Страница 36: ...nveyors Installation Maintenance Instructions Service Record Date Service Performed u u Serial Number __________________________________ u u Date of Installation __________________________________ MAN...

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