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PV500-47C 06/12

INSTALLATION & MAINTENANCE MANUAL

TRICON



WATER HEATER

MODELS (150, 180, 200) (L, SS) (250, 300) A-PVIF

Installation and service must be performed by a qualified service installer, service agency or the gas supplier.

IMPORTANT:

THIS MANUAL CONTAINS INFORMATION REQUIRED FOR INSTALLATION, OPERATION AND

MAINTENANCE OF THIS EQUIPMENT. READ AND FOLLOW THE INFORMATION IN THIS MANUAL AND ALL OTHER
PROVIDED INSTRUCTIONS, LABELS AND MARKINGS BEFORE INSTALLING, OPERATING OR SERVICING THIS UNIT.

TO THE INSTALLER:

After installation, these instructions must be given to the equipment user or left near the appliance.

SPECIAL INSTRUCTIONS TO THE OWNER

: Retain this manual for future reference. These instructions contain

important information that will help you in maintaining and operating this appliance.

PVI INDUSTRIES, LLC - Fort Worth, Texas 76111 - Web www.pvi.com - Phone 1-800-433-5654

Содержание 150L-250 A-PVIF

Страница 1: ...AD AND FOLLOW THE INFORMATION IN THIS MANUAL AND ALL OTHER PROVIDED INSTRUCTIONS LABELS AND MARKINGS BEFORE INSTALLING OPERATING OR SERVICING THIS UNIT TO THE INSTALLER After installation these instru...

Страница 2: ...t Connections 5 2 Building Return Piping 6 Condensate Drain Trap Disposal 6 1 Condensate Neutralization System optional 7 Gas Supply and Piping 7 1 Gas Train and Controls Certification 7 2 Gas Control...

Страница 3: ...7 To Change Other Parameters 11 8 LED Display Alarm Messages 12 Remote Connections Terminal Strip 12 1 Making BMS BAS Remote Connection for Analog and Binary Signals 12 3 Terminal Functions 13 Sequen...

Страница 4: ...cy shut the main gas supply valve to the appliance from a location safely away from the emergency Failure to follow these instructions can cause property damage personal injury and exposure to hazardo...

Страница 5: ...ANDICAPPED HOSPITALS AND NURSING HOMES ELDER CARE FACILITIES AND REST HOMES ORPHANAGES AND CHILD CARE FACILITIES OTHER INSTALLATIONS WHERE RESPONSE TO CONTACT WITH HOT WATER MAY BE SLOWER OR WHERE THE...

Страница 6: ...pliant 2 5 Burner Operating Controls Safeties Pre mix surface burner with self adjusting proportionate gas air ratio UL 795 compliant gas train Electronic flame safeguard with pre and post purge Combu...

Страница 7: ...7 PV500 47C 06 12 3 PRODUCT DESCRIPTION Component Controls and Connection Locations Locations May Vary 250 SERIES...

Страница 8: ...8 PV500 47C 06 12 300 SERIES...

Страница 9: ...Electrical Code ANSI NFPA No 70 In Canada the electrical service must conform to local electrical codes and or CSA C22 1 Canadian Electrical Code Part 1 All wiring between the unit and field installe...

Страница 10: ...ion air electrical pump and other auxiliary equipment 4 6 Clearances To Combustible Surfaces Minimum 1 clearance must be provided from any vent surface to adjacent combustible material The minimum cle...

Страница 11: ...11 PV500 47C 06 12 SINGLE WATER PIPING SINGLE STORAGE WATER HEATER WITH SUPPLEMENTAL STORAGE TANK...

Страница 12: ...provide this trap can cause personal injury exposure to hazardous materials or loss of life 1 Installing the water heater on a 4 inch to 6 inch housekeeping pad is recommended to ensure proper condens...

Страница 13: ...System in the condensate piping as shown in the FIELD INSTALLED CONDENSATE DIAGRAM above 3 Position with removable crushed limestone fill cap in vertical position only The bottom of the condensate neu...

Страница 14: ...minimum and maximum values while the unit is at rest and while the unit is operating at maximum firing rate 7 4 Manifold Pressure Measure at the pressure tap located downstream side of the manual val...

Страница 15: ...and before the appliance provided appliance manual shutoff gas valve when Codes require 5 The gas system installer should clearly identify the emergency shut off device 6 A sediment trap drip leg MUST...

Страница 16: ...sure Particular care should be taken when exhaust fans compressors air handling units etc may rob air from the appliance The combustion air supply must be completely free of any chemical or fumes whic...

Страница 17: ...is available from PVI Industries and may have shipped with the water heater as a purchased option 8 4 Vertical or Horizontal Remote Air Duct Termination Air inlet and exhaust vents should terminate in...

Страница 18: ...ith this appliance The maximum length of field supplied Category IV vent is shown in the chart below titled Category IV Vent Equivalent Length Maximum Category IV Vent Equivalent Length Vent Size 6 Ve...

Страница 19: ...t 7 A horizontal vent must extend one foot beyond the wall 8 A horizontal vent terminal must not be installed closer than 3 feet 0 91m from an inside corner of an L shaped structure 9 A vertical vent...

Страница 20: ...t the setpoint to deliver the desired water temperature press and release the Set 1 key on the face of the control When setpoint adjustment is enabled use the arrow keys to adjust the set point to the...

Страница 21: ...ve or directly from PVI to remotely monitor water temperatures such as blended water temperature downstream of a thermal mixing valve or a remote storage tank Both Probe 1 and Probe 2 temperatures are...

Страница 22: ...set point Repeat the operations described at points 3 4 5 To Exit press SET UP or wait 15 seconds without pressing any key NOTE Each point has a time out of 15 seconds If any key is pushed within 15...

Страница 23: ...P1 TP1 probe failure Inlet temperature sensor is not connected or is reading incorrectly Call for heat and burner modulation output signal will revert to low fire Check wiring and sensor Terminals 14...

Страница 24: ...remote device Terminals are wired to a proving switch on a remote device such as a power venter When relay closes circuit from C1 to C2 is completed and appliance controls are enabled This appliance...

Страница 25: ...ontrol will reset and begin the call for heat sequence again This will occur 3 times one time if CSD 1 before the flame control will lockout b When the call for heat condition ends or flame failure oc...

Страница 26: ...can cause personal injury property damage or loss of life 14 2 Tools and Instrumentation Required Stack Temperature Gauge Stack Draft Gauge Electronic Combustion Analyzer Manometer for checking gas pr...

Страница 27: ...sting as the inlet pressure must be monitored during the firing of the burner Record static pressure it must not exceed 14 W C Pressures above this could cause damage to the diaphragm in the gas valve...

Страница 28: ...ce the main burner flame is established the firing rate will be controlled by the TempTrac control Refer to TempTrac manual PV500 41 Burner Combustion Adjustment Burner combustion should only be adjus...

Страница 29: ...29 PV500 47C 06 12 Gas Train Illustration Optional components may not be shown Alternate Gas Train Illustration Optional components may not be shown...

Страница 30: ...ch Check for proper blower pressure setting adjust if required Air switch may be defective Blocked Filter Switch Check for 24V at the N C side of the blocked filter switch Replace filter or switch as...

Страница 31: ...31 PV500 47C 06 12 16 REPLACEMENT PARTS REPLACEMENT PARTS...

Страница 32: ...32 PV500 47C 06 12 16 1 Control Panel...

Страница 33: ...STAT DIXELL 18NB NTC 25FT NICKEL BRASS 1 EA 9 105266 PROBE THERMOSTAT DIXELL 50DSS NTC 1 5M SST 1 EA 10 116458 RELAY SPST 30A 24V OMRON G7L 1A TUB J CB AC24 N O EA 11 102835 RELAY TIME DELAY ON SSAC T...

Страница 34: ...34 PV500 47C 06 12 16 3 Burner Assembly Optional components may or may not be shown...

Страница 35: ...OAM 15 1 117195 SUPPORT GAS TRAIN FB14 PVIF 16 35 3475 NUT HEX 1 4 x 20NC ZINC PLT 17 1 110265 FILTER AIR 12 x 24 18 1 8 3604 PYROBOARD 1 4 x 23 x 16 RR 937 PYROLITE 19 33 15607 WASHER FLAT 1 4 PLT 20...

Страница 36: ...02838 FLANGE BLACK 1 1 2 DUNGS 55 2 45327 VALVE SHUTOFF 1 1 2 GAS COMBU 56 5973 NIPPLE BLACK 1 4 x 2 57 2 6168 ELL BLACK 89DEG 1 1 2 58 101216 SWITCH PRESSURE HKGP G ANTUNES MANUAL 59 101201 SWITCH PR...

Страница 37: ...a suitable replacement To inspect and clean the burner a qualified serviceman or installer should use the procedures described in item 5 6 below 3 Any sign of soot on the heat exchanger or in the flu...

Страница 38: ...ther flammable vapors and liquids 9 Check frequently to be sure the flow of combustion and ventilation air is unobstructed to the appliance 10 When electrical controls are serviced or replaced refer t...

Страница 39: ...ure detection system components c Check firing rate control d Check piping and wiring of all interlocks and shutoff valves e Inspect burner components f Check igniter g Test high and low gas pressure...

Страница 40: ...40 PV500 47C 06 12 PVI INDUSTRIES LLC 3209 Galvez Ave Fort Worth Texas 76111 Phone 1 800 433 5654 www pvi com...

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