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Stove Builder International Inc.

1700, Léon-Harmel

Québec(Québec)

G1N 4R9

Installation and Operating

Instructions for Wood and

Combined Wood-electric Furnaces

THIS MANUAL CONCERNS THE FOLLOWING FURNACES

WOOD

COMBINED ELECTRIC

PSG-2000

15 KW, 18 KW, 20 KW

PSG-3000

15 KW, 18 KW, 20 KW, 25 KW

PSG-4000

18 KW, 20 KW, 25 KW, 30 KW

PSG-4500

18 KW, 20 KW, 25 KW, 30 KW

PSG-5000

40 KW, 50 KW, 60 KW

All the instructions must be read carefully

before installing and operating furnace.

CONGRATULATIONS!

You have just purchased one of the best wood or combined

wood-electric furnace on the market.

We are convinced that your furnace will provide you

with many years of comfort, safely.

Keep these instructions!

Содержание G1N 4R9

Страница 1: ...8 KW 20 KW PSG 3000 15 KW 18 KW 20 KW 25 KW PSG 4000 18 KW 20 KW 25 KW 30 KW PSG 4500 18 KW 20 KW 25 KW 30 KW PSG 5000 40 KW 50 KW 60 KW All the instructions must be read carefully before installing a...

Страница 2: ...RFIRED FURNACE 13 WOOD AS HEATING FUEL 14 CHIMNEY FIRES 5 MAINTENANCE 15 15 MAINTENANCE OF THE EXCHANGERS 15 MAINTENANCE OF THE BLOWER MOTOR 16 FILTERS 16 DOOR GASKET MAINTENANCE 6 REPLACEMENT PARTS 1...

Страница 3: ...3 10 SELECTION CRITERIA COMBINED WOOD ELECTRIC FURNACE 28 11 TROUBLESHOOTING 29 12 DUCTS AND REGISTER MEASUREMENTS 30 LIMITED LIFETIME WARRANTY 31...

Страница 4: ...r furnace Keep your furnace chimney and smoke pipe connector clean and in good working order at all times We recommend that you establish clear procedures for wood storage system maintenance and opera...

Страница 5: ...your firewood at least one year before using it Store it in a dry place in order to obtain the minimum moisture rate and optimize the efficiency Do not store wood or combustible materials within the...

Страница 6: ...kept closed while the appliance is in use Maintain all gaskets in good condition in case of deterioration contact your dealer for replacement ASH GRATE You must replace the ash grate if it is damaged...

Страница 7: ...DIMENSIONS PIPE CONNECTOR AND DAMPER A 6 diameter chimney listed for use with wood burning heating appliances is recommended for the PSG2000 7 for PSG3000 4000 and 8 for the others models Install the...

Страница 8: ...result in an uncontrollable fire On the other hand the minimum draft to be respected is 0 04 in w c in the evacuation pipe on the solid fuel side no matter what type of furnace COMBUSTION AIR In the e...

Страница 9: ...nd is located directly inside the electric element see Install the servo motor on the front fa ade above the door on the right side use pre drilled holes The chain that Insulated conduit full lenght F...

Страница 10: ...the element For continuous operation modes modes PSG 3000 or PSG 4000 models only WARNING USE FEEDING WIRES SUITA O combustible E The WOOD ELECTRIC combin heating the other one controls the wood heati...

Страница 11: ...eration of the blower that the setting out of service be low enough But a setting out of service too low will cause a cold air circulation To modify the setting turn the button at the desired position...

Страница 12: ...LIGHTING 1 Open the door Note In the case that there is a bed of coals in the bottom of the furnace go to step b Pre heating 2 Place one or two dry kindlings at the front of the furnace 3 Place newsp...

Страница 13: ...NING COMPLETELY THE PURPOSE IS TO STABILIZE THE PRESSURE INSIDE THE FURNACE EARLY SIGNS OF OVERFIRED FURNACE 1 Roaring fire 2 Chimney connector is glowing red DO NOT OPEN THE DOOR 3 Extreme heat comin...

Страница 14: ...pieces of wood can ignite the creosote residue accumulated in the evacuation flue system The usual signs are 1 Rumbling 2 The flue gets extremely hot 3 Flames are coming out of the chimney In case of...

Страница 15: ...himney where it can be removed easily The chimney must be checked regularly and if creosote has accumulated it must be removed Cleaning on a monthly basis should be sufficient during the coldest month...

Страница 16: ...ENT PARTS Your PSG furnace is designed to burn clean and required little maintenance It s recommended conduct a visual inspection at least once a month to uncover that any damage on the unit Repairs m...

Страница 17: ...LOAD FAN LINE HONEYWELL L6064 HIGH LINE LOW L2 120 V A C L1 BLACK TRANSFO JUNCTION BOX 24 V A C 24 V A C THERMOSTAT SERVO MOTOR RED BLACK WHITE BLACK BLACK 24 V A C 120 V A C TRANSFORMER SWITCH MOVE...

Страница 18: ...0 F LIMIT 250 F ON 150 F L1 240V N L2 ELEMENTS E POWER BLOCK 30 KW ONLY S6 S3 POWER BLOCK B 25 KW OR 30 KW ONLY S4 7 S1 WOOD THERMOSTAT ELECTRIC THERMOSTAT 5 6 COMMAND BLOCK 3 1 2 4 5 MOVE THIS WIRE T...

Страница 19: ...NSFORMER 120 V A C 24 V A C BLACK WHITE COMMON WHITE RED HIGH SPEED JUNCTION BOX RED BLACK WHITE RED BLACK 2 SPEED MOTOR BLOWER 2 SPEED MOTOR 120 V A C OR 240 V A C L2 WHITE L1 BLACK HONEYWELL L6064 F...

Страница 20: ...S PER POLE 600 V A C MAX CONTACTOR POWER BLOCK TRANSFO 240V 24V 40VA A RELAY 7 COMMAND BLOCK 4 COIL 24V B POWER BLOCK HONEYWELL L6064 1 2 WOOD THERMOSTAT SERVO MOTOR POWER BLOCK LOAD LINE HIGH LOW LIN...

Страница 21: ...L 2 SPEED MOTOR NOIR WHITE RED HONEYWELL L4064 15 MARS 1990 RED BLANC JUNCTION BOX WHITE COMMON RED HIGH SPEED WHITE NOIR L2 BLACK LOW SPEED BLOWER 120 V A C L1 BLACK LIMIT 250 F OFF 110 F ON 150 F F...

Страница 22: ...120 240 F L L1 120 V A C OR 240 V A C F LIMIT 250 F OFF 110 F ON 150 F L WHITE RODGERS WHITE BLACK RED SERVO MOTOR 24 V A C 24 V A C THERMOSTAT JUNCTION BOX L2 BLOWER BLACK WHITE WHITE BLACK FOR 240 V...

Страница 23: ...W ELEM 5 KW ELEM RELAY 7 A 25 KW ONLY B 110 VOLT MOTOR 3 4 H P FOR 240 V ELEMENTS E LOW SPEED BLACK COMMON WHITE HIGH SPEED RED COMMAND BLOCK 8 7 1 2 3 4 5 6 F E D C B A F 110 L 160 6 5 SERVO MOTOR 3...

Страница 24: ...ELEM 5 KW ELEM 5 KW ELEM 5 KW ELEM A 5 KW ELEM RELAY 7 TRANSFO 240V 24V 40VA E SEQUENCER POWER BLOCK POWER BLOCK CONTACTOR WHITE RODGERS POWER BLOCK 4 BLOC COMMANDE 40 A IND 50A RES PER P LE 600 V A...

Страница 25: ...D HONEYWELL L4064 TERMINAL BOARD 4 SPEED MOTOR RELAY RED 3 1 5 2 4 BLACK WHITE COMMUN LOW MED LOW MED HIGH HIGH F L WHITE RODGERS OFF 110 F ON 150 F 120 V A C L2 L1 BLACK LIMIT 250 F BLOWER JUNCTION B...

Страница 26: ...CK WHITE RODGERS L F 20 A POWER BLOCK TRANSFO 120V 24V 20VA TERMINAL BOARD MED HIGH HIGH COMMAND BLOCK COMMAND BLOCK 1 6 L1 240V L2 N BREAKER ELEMENTS WHITE POWER BLOCK E FAN RELAY 4 1 D 2 E POWER BLO...

Страница 27: ...x 24 4000 N A G 10 1 3 4 1300 128 180000 0 2 0 6 12 x 24 4000 G 12 3 4 2 N A 1800 93 180000 0 2 0 8 12 x 24 4500 G 12 3 4 2 N A 1800 121 235000 0 2 0 8 12 x 24 5000 G 12 3 4 2 N A 3600 125 350000 0 2...

Страница 28: ...PSG 2000 15 PSG 2000 18 or 20 1100 to 1450 square feet PSG 3000 18 PSG 3000 20 or 25 1400 to 2000 square feet PSG 4000 20 PSG 4000 25 or 30 2000 to 3000 square feet PSG 4500 25 PSG 4500 30 COMMERCIAL...

Страница 29: ...wer left open Furnace too small for heating needs Unbalanced ventilation system insufficient heat near thermostat Relocate thermostat Adjust chain between damper motor and combustion air damper Balanc...

Страница 30: ...10 For a 6 warm air outlet 2 x 14 damper or 4 x 12 WARM AIR SYSTEM INSTALLATION HOUSE DIMENSIONS Example 28 x 40 bungalow 1 120 sq ft 28 x 40 x 8 8 960 cu ft x 1 8 Ch air hr 16 128 Btu Exposed walls...

Страница 31: ...res the prior approval of PSG Labour cost and repair work to the account of PSG are based on predetermined rate schedule and must not exceed the wholesale price of the replacement part PSG at its disc...

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