Training Manual FT 51
All the technical strengths,
installation and maintenance:
Panther Condens
12 KKO
25 KKO
25 KKV
30 KKO
.
Страница 1: ...Training Manual FT 51 All the technical strengths installation and maintenance Panther Condens 12 KKO 25 KKO 25 KKV 30 KKO...
Страница 2: ...tallation and After Sales menu details The Installation and After Sales menus by theme Appliance status Gas valve setting Change of gas type I n s t a l l a t i o n Heater location Water and gas conne...
Страница 3: ...interface a new room thermostat Exacontrol has been developed for simpler communication information in full in the local language user friendly menu a maintenance free wireless outdoor sensor powered...
Страница 4: ...technology with a sealed case front The different models Panther Condens 12 KKO system boilers 3 9 to 12 kW in heating for DHW preparation 4 1 to 12 3 kW Panther Condens 25 KKO system boilers 5 9 to 2...
Страница 5: ...Heating return temperature sensor 8 Condensate trap 9 Ignition and flame control electrode 10 Burner 11 Primary heat exchanger 12 Thermal fuse 13 Air inlet Flue outlet 14 Silencer 15 Expansion vessel...
Страница 6: ...h n i c a l S p e c i f i c a t i o n F o r m a t i o n Te c h n i q u e F o r m a t i o n Te c h n i q u e Hydraulic operation of Panther Condens Hydraulic diagram in heating Hydraulic diagram in ho...
Страница 7: ...ng filter 4 Heating return temperature sensor 5 Condensate trap 6 Ignition and flame control electrode 7 Burner 8 Heat exchanger 9 Thermal fuse 10 Air inlet Flue outlet 11 Silencer 12 Expansion vessel...
Страница 8: ...80 80 80 80 80 Expansion tank useable capacity l 8 8 8 8 8 Expansion tank pre inflation pressure bar 0 75 0 75 0 75 0 75 0 75 Appliance maximum capacity at 75 C l 160 160 160 160 160 Safety valve maxi...
Страница 9: ...emperature in overheat C 70 105 95 95 95 Exhaust temperature in hot water mode hot water temperature 50 C C 70 7 68 Value of combustion products measured at nominal calorific rate and with G20 referen...
Страница 10: ...t water temperature control 6 Working mode selection 1 Temperature of the domestic hot water circuit 2 Fault symbols 3 Heating circuit pressure 4 Burner on indicator 5 Heating circuit temperature The...
Страница 11: ...ences separated by 7 seconds Fault F28 if no ignition Fault F29 if burner goes out Gas Gas safety valve 0V when shut down 24V then 16V in operation Display of various faults depending on origin Air fl...
Страница 12: ...uri crossed by some of the air from combustion which initiates the gas flow The air needed for combustion crosses the venturi at the fan entrance The partial vacuum created at the neck of the venturi...
Страница 13: ...egulator valve via channel 1 and continues to the membrane of the modulating valve via channel 2 The fan operating at its maximum speed causes a reduction in pressure which is transmitted under the re...
Страница 14: ...Theoretical fan speed Units 12 KKO 25 KKV 25 KKO 30 KKO Max theoretical speed adjustable from to rpm 4800 3810 6600 5610 6500 5510 6800 5810 This value is adjustable in the After Sales menu data item...
Страница 15: ...r Condens Heating pressure valve Plate heat exchanger Automatic air vent 2 speed pump By pass 3 way valve motor Screw giving access to the motor shaft for unblocking Base plate made from composite mat...
Страница 16: ...aids the airflow Gas valve Gas Fan Heating flow Condensation Burner Heat exchanger Heating return The heat exchanger Is made up of flattened stainless steel tubes in a spiral The heat transfer is car...
Страница 17: ...ry useful to avoid overheating when the installation has not been fully bled particularly at commissioning If the boiler is already switched on The principle is the same as case A except the burner st...
Страница 18: ...cation the sensor measures the temperature 5 minutes after the burner shuts down If the set point has been exceeded a correction is applied to the next heating the burner stops at a lower temperature...
Страница 19: ...mp runs for 30 minutes and then stops Protection against overheating and temperature limiting The outlet return thermistors protect the boiler against overheating by checking the maximum outlet temper...
Страница 20: ...restricted list of data items whereas the After Sales menu gives access to all the data items installation after sales To access installer or after sales menu Press the mode button 1 for about 7 seco...
Страница 21: ...s installed C Display of the tank water temperature system models equipped with an NTC sensor read only d 09 Heating flow temperature setting calculated value C Display of the Heating flow temperature...
Страница 22: ...at least 30 seconds If the outlet return temperature difference reaches 20K the pump goes to max speed until the burner shuts down even if the temperature difference reduces The same cycle occurs at t...
Страница 23: ...curve Choice of heating curve depending on the outside temperature see detail on following page 1 2 yes d 44 Ionisation check Coef from 0 to 1000 The lower this value burner lit the better the detect...
Страница 24: ...esponds to an estimated ambient temperature This value can be increased up to 25 C or reduced down to 15 C E g desired temperature 20 C real temperature 19 C set to 21 C to offset the curve Note if th...
Страница 25: ...setting C Select a value between 50 and 80 C factory setting 75 C 75 yes Note The heating setting is adjustable via the user interface from 10 to 73 C Factory setting 60 C d 77 Domestic hot water pow...
Страница 26: ...ory setting Parameter modifiable d 94 Reinitialise fault list This function is used to clear the fault list on the appliance 0 no 1 reset fault list 0 yes d 95 Program versions C Gives the version of...
Страница 27: ...request d 21 x Hot water request by thermostat NTC or flow detector without preheating request d 22 x Heating demand d 23 x Tank reheating or preheating activated either by the interface or by an e b...
Страница 28: ...er reheat for system boilers connected to a tank S 20 Pump pre run S 21 Fan pre run S 23 Ignition S 24 Burner lit S 25 Pump fan post run S 26 Fan post run S 27 Pump post run S 28 The heater locks out...
Страница 29: ...3 Force the burner to power adjusted to d00 in heating mode The appliance operates at adjusted maximum heating power P 05 Refill the appliance The 3 way valve is in the central position and the pump a...
Страница 30: ...el of CO2 in the exhaust as the excess air varies First remove the sealed panel Remove the plug 3 from the test point 2 of the flue and connect a CO2 analyser Here we are measuring on a vertical outle...
Страница 31: ...100 Refer to the description of the test mode in this chapter after the description of the After Sales menu Wait for 5 minutes or so until the CO2 reading has stabilized Adjust the measured CO2 to th...
Страница 32: ...er location side clearance the panels are removed towards the front but a few mm are required at the side However it is not necessary to remove the side panels to maintain the appliance 1 Boiler 2 Mou...
Страница 33: ...of bathroom electrical protection zones This range of boilers cannot be installed in zones 0 1 or 2 Water and gas connections 1 Heating return 3 4 nuts 2 Cold water inlet 3 4 nut 3 Gas 1 2 nuts 4 Dom...
Страница 34: ...n i q u e F o r m a t i o n Te c h n i q u e Water and gas connections Panther Condens KKO 1 Domestic hot water return 3 4 nuts 2 Gas 1 2 nuts 3 Domestic hot water flow 3 4 nuts 4 Heating flow 3 4 nu...
Страница 35: ...neutralised condensates Mild steel galvanized steel and copper are not recommended given the risk of corrosion Observe the following installation precautions condensates must not be retained in the d...
Страница 36: ...From a nearby window 400 F From an adjacent air vent 600 G From vertical or horizontal drain pipes 600 I N 2000 F G E E I H M L D A C B P O Rep re Position of the exhaust end mm H From a building cor...
Страница 37: ...pipes must come out within a 50cm square Horizontal exhaust system 60 100 mm type C13 Horizontal exhaust system 80 125 mm type C13 L 63 1 1 Joint Type Max length 60 100 10m 80 125 12m Vertical exhaus...
Страница 38: ...Length of horizontal concentric duct L2 Length of vertical duct D Inside diameter of the flue S Inside width of the flue Type Max length L1 L2 S 110 4 5m S 121 13m D 130 8 1m D 137 13m Each time an ex...
Страница 39: ...talled on opposite walls of the building Type Min length L1 L2 Max length L1 L2 2 x 80mm 2 x 0 5m 2 x 20m Each time an extra 90 is needed or 2 at 45 the length L must be reduced by 2m Double flow vent...
Страница 40: ...ation to install a sealed coiler duct The length of the horizontal duct L1 is of the concentric type 60 100 The length of the vertical duct L2 is a flexible exhaust 80mm The fresh air is taken where t...
Страница 41: ...2 E bus room thermostat or e bus wireless receiver connection 3 External temperature sensor connection 4 Heated floor overheat safety switch connector Attention In the absence of a heated floor overhe...
Страница 42: ...vailable between Heating flow and return kPa B Flow rate in the heating circuit l h 1 Speed min bypass closed 2 Speed max bypass closed 3 Speed max bypass middle position 4 Speed max bypass opened Pan...
Страница 43: ...ant for plate heaters as the low temperature is favourable to bacterial growth This can result in sludge that can block all or part of the circuit For the dosage of these products you must know the vo...
Страница 44: ...tion chapter before air venting the installation next step 5 Bleed the air from the heating circuit Reset the pressure after bleeding Start test function P 06 see test mode in Technical specification...
Страница 45: ...menu Less than 300 with the burner lit good detection Temperature regulation Does the burner shut off at the end of regulation Check that the burner shuts off when it approaches the setting test to be...
Страница 46: ...flame detection Note This value is in a range of 0 to 1000 The lower the value when the burner is lit the better the detection However the value varies from one installation to another Therefore it i...
Страница 47: ...leed the installation Check the expansion tank Check that there are no leaks Maximum difference in temperature between heating output and return reached 35K F23 Water circulation problem Check the con...
Страница 48: ...at exchanger could have overheated If necessary replace it External accessory faults not available when this document was printed F77 External gas valve Condensate pump Check the accessory connections...
Страница 49: ...ection for ON OFF room thermostat E bus Connection for modulating room thermostat Exacontrol Text Connector for a wired outside sensor X18 Connector of floor heating safety thermostat X20 General sens...
Страница 50: ...2 3 4 10 9 8 7 6 5 4 3 2 1 19 20 18 17 16 15 14 13 12 11 M M NTC Ebus 24 V X2 X30 X90 X32 X40 X51 X31 X25 X21 X13 230 VAC L N X15 FUS X14 X20 X18 X16 X17 X17 RT INTERFACE e bus T ext ON OFF Cp V3V Db...
Страница 51: ...2 6 1 1 2 3 4 10 9 8 7 6 5 4 3 2 1 19 20 18 17 16 15 14 13 12 11 M M NTC Ebus 24 V X2 X30 X90 X32 X40 X51 X31 X25 X21 X13 230 VAC L N X12 X15 FUS X14 X20 X18 X16 X17 X17 1 2 3 4 5 2 1 1 1 1 1 8 9 2 1...
Страница 52: ...normally high temperature in the heat exchanger 160 C Normal electrical resistance 0 to 10 Ohms Heating pressure sensor The pressure sensor is fed with 5VDC and it returns a voltage proportional to th...
Страница 53: ...into account the request list of statuses in technical specifications chapter if no fault detected check the main circuit board If 24V The servo safety valve is powered Gas is therefore authorised The...
Страница 54: ...ouplings Access to the heating filter 1 Domestic water exchanger attachment leg 2 Domestic water exchanger attachment screw 3 Gasket 4 Heating filter 5 Domestic water exchanger The heating filter impr...
Страница 55: ...embling Access to the hot water filter The domestic water filter is directly attached to the flow sensor To access this filter Close the cold water input tap Reduce the pressure by opening a hot water...
Страница 56: ...il 11 Heat exchanger 12 Burner gasket 13 Burner 14 Gas valve 15 Fan 16 Fan connector 17 Gas piping 1 Gas valve connector 2 Ignition and flame control electrode holding screw 3 Ignition and flame contr...
Страница 57: ...es 1 used to activate domestic hot water in the user menu if OFF the domestic hot water settings are not displayed Programme can be used to set up a weekly programme for the hot water function This pr...
Страница 58: ...day of the week define a temporary modification the temperature and the end time of the deviation deactivate the temporary modification ON OFF Programme Temporary mods Temperature Programme Temporary...
Страница 59: ...rogramme Outside temp correction correction from 5 to 5K in 0 5K steps heating curve selection 0 2 to 4 0 in steps of 0 1 Thermolink LUX installer menu This menu is accessible by pressing the Menu but...
Страница 60: ...eiving direct sunlight In addition it is delivered pre charged It s radio signal range is about 120m without obstructions Its battery has a minimum autonomy of 30 days without solar top up Time interv...
Страница 61: ...d can manage a domestic hot water pump an auxiliary heating pump an external gas valve 2 4 5 6 F XX 1 10 2 11 3 12 4 13 5 14 6 15 7 16 8 17 9 18 10 5 9 4 8 3 7 2 6 1 1 2 3 4 10 9 8 7 6 5 4 3 2 1 19 20...
Страница 62: ...istor ref 0010006491 A system boiler can be associated with a tank This tank is then controlled either by a thermostat or a thermistor The thermistor is supplied as an accessory Tank thermistor NTC1 c...
Страница 63: ...buttons of mode 3s Test menu turn the appliance OFF press and hold the Mode button turn the appliance ON continue to press the Mode after 5 seconds release the Mode button Press the or buttons of mode...
Страница 64: ...Suivi des modifications du document Version Date Modification...
Страница 65: ...Vaillant Group Slovakia s r o Pplk P ju a 45 909 01 Skalica www protherm sk Tel 421 34 6966 101 Fax 421 34 6966 111 01 10 Panther Condens MASTER FT 51EN...
