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Hydrazine metering systems
DULCODOS

®

 Hydrazin

Operating instructions

P_HYD_0001_SW

EN

Original operating instructions (2006/42/EC)

Part no. 986548

BA DD 036 08/18 EN

Please carefully read these operating instructions before use. · Do not discard.

The operator shall be liable for any damage caused by installation or operating errors.

The latest version of the operating instructions are available on our homepage.

Содержание DULCODOS Hydrazin

Страница 1: ...g instructions 2006 42 EC Part no 986548 BA DD 036 08 18 EN Please carefully read these operating instructions before use Do not discard The operator shall be liable for any damage caused by installat...

Страница 2: ...fety information is identified by pictograms see Safety Chapter This document includes notes and quotes from German guidelines relating to the system operator s scope of responsibility This informatio...

Страница 3: ...ustment 18 11 Start up 19 12 Operation 23 13 Maintenance 25 14 Repair and troubleshooting 27 15 Decommissioning and disposal 28 16 Technical data 30 16 1 Technical data for the complete system 30 16 2...

Страница 4: ...ts Title Operating Instructions Beta b BT4b and BT5b Solenoid Metering Pump Dependent on your order you will find the following applicable documents in the appendix to these operating instructions Lis...

Страница 5: ...k volume Metering pump capacity Back pressure max Transfer pump capacity Order no l l h bar l h 140 7 1 7 0 approx 17 913018 250 11 0 7 0 approx 32 913019 Hydrazine metering systems DUL CODOS Hydrazin...

Страница 6: ...CODOS Hydrazin are used for the manual batching and automatic metering of diluted hydrazine solution They are closed hydrazine systems Hydrazine is used as an oxygen binding agent to prevent corrosion...

Страница 7: ...ctions for the individual components n All other uses or a modification of the system are only permitted with the written authorisation of ProMinent Heidelberg n The systems are not intended for opera...

Страница 8: ...as well as having been instructed in the required protective equipment and protective measures Electrical technician An electrical technician is able to complete work on electrical systems and recogn...

Страница 9: ...tions Please observe the operating instructions for the metering pumps and any other units which may be fitted NOTICE Warning of illegal operation Observe the regulations that apply where the device i...

Страница 10: ...The operator must classify and label all storage tanks according to the concentration of hydrazine contained in them Labelling Safety chapter 10...

Страница 11: ...n metering pumps with a completed Decon tamination Declaration form The Decontamination Dec laration constitutes an integral part of an inspection repair order A unit can only be inspected or repaired...

Страница 12: ...g pump for metering with control elements 6 Injection valve 7 Vent filter 8 Stopcock 1 for diluting water 9 Metering container with level switch 10 Manual stirrer 11 Stopcock 2 for hydrazine in meteri...

Страница 13: ...ed hazard assessment for the workstations affected The hydrazine solution is batched semi automatically The operating per sonnel use the manual stirrer to create a homogeneous solution The metering pu...

Страница 14: ...ower sockets for both metering pumps 1 Leak tight pan provided by the customer around the installation loca tion and suitable for hydrazine or a collecting pan see Accessories chapter The following pa...

Страница 15: ...ee Fig 3 A 1 Decanting pump 2 Metering pump 3 Diluting water feed 4 Activate carbon filter Also secure using the metal angle 5 Hand crank 2 Make the internal piping connections see Fig 3 B 1 Decanting...

Страница 16: ...tion site Lay an exhaust line leading outdoors from the active carbon filter The exit point of the exhaust air line is to be aligned so that it is not directly accessible and so that foreign bodies ca...

Страница 17: ...switch chemical feed container in the Level switch connector at the metering pump 2 Plug the signal cable from a control into the External oper ating modes connection at the metering pump 3 Insert th...

Страница 18: ...l switch 2 Adapt the metering pump using the stroke length and the stroke rate multifunctional switch to the conditions of your process see also Operating instructions for metering pumps Beta BT4 and...

Страница 19: ...metering system for the operator by means of the Acceptance test certificate see appendix for copy The following parameters serve as a guideline for the operator although other or supplementary measu...

Страница 20: ...Remove the threaded connector on the diluting water connection 8 Screw the T piece with manometer and compressed air connector on to the diluting water connector of the hydrazine metering system 9 Ad...

Страница 21: ...etering vessel Switch on the transfer pump and fill the metering vessel until the level switch is triggered and the transfer pump stops Simultane ously check the parts such as the transfer pump suctio...

Страница 22: ...The hydrazine metering system can be released for operation if all of the points detailed in the acceptance test are fulfilled during initial commis sioning Start up 22...

Страница 23: ...2 for diluting water and initially fill the dosing tank a third full 2 Using the multifunctional switch 1 switch the transfer pump from stop to 100 so that hydrazine is pumped from the storage tank i...

Страница 24: ...working on the system WARNING Hydrazine can escape Hydrazine can escape if the storage tank is not handled correctly Return any empty re usable containers to the sup plier Dispose of any unrinsed sin...

Страница 25: ...Hydrazine may escape when carrying out the work listed below Wear tightly fitting safety glasses and suitable safety gloves when working on the system WARNING Hydrazine vapours can escape Hydrazine va...

Страница 26: ...he system see chapter Decommissioning and disposal Refit the new active carbon filter to the metal bracket so that it cannot break off Properly dispose of the active carbon filter 1 Flush the hydrazin...

Страница 27: ...s responsible for ensuring that these safety data sheets are available and that they are kept up to date as well as for producing an associated hazard assessment for the workstations affected WARNING...

Страница 28: ...rd assessment for the workstations affected WARNING Toxic hydrazine levoxine can escape The hydrazine metering system still contains residue of hydrazine levoxine Flush the system with diluting water...

Страница 29: ...outlined in the mate rial safety data sheet provided by the chemical sup plier Refer to the material safety data sheet provided by the chemical supplier if the dosing tank or the storage tank needs t...

Страница 30: ...ng water connector hose nozzle DN10 Max operating pressure of diluting water 3 bar Data Value Unit Width 650 mm Height 2 120 mm Depth 650 mm Net weight approx 35 kg Gross weight approx 280 kg Diluting...

Страница 31: ...ing instructions 1 PE dosing tank volume 140 l with litre scale and closable screw lid gas tight version 1 Complete PVC suction assembly gas tight version installed in the dosing tank 1 Electrical lev...

Страница 32: ...ry hoses 1 Active carbon filter 1 PVC ball valve d16 NW10 with pipework 1 1 4571 stainless steel injection valve connector 12 mm 1 2 1 Metering line PTFE 11 bar 8x5 mm 5 m 1 Micro Matic coupling with...

Страница 33: ...b 2 For transfer pump Beta BT5b0420NPT0000UA004100 Description Order no Beta BT5b0420NPT0000UA004100 without bleed valve 1036868 Dosing head with suction pressure connectors without diaphragm without...

Страница 34: ...pressure connectors without diaphragm without connector kit 1034461 Connector kit 12x9 1035642 Metering diaphragm 91 0x46 0 1000251 Discharge valve complete 9 2 2 PCE 1021690 Suction valve complete 9...

Страница 35: ...mension sheets P_HYD_0023_SW Fig 8 Dimensional drawing Hydrazin 140 l dimensions in mm P_HYD_0024_SW Fig 9 Dimensional drawing Hydrazin 250 l dimensions in mm DULCODOS Hydrazin 140 l DULCODOS Hydrazin...

Страница 36: ...S Hydrazin Product type Hydrazine metering system Material numbers 913018 913019 Serial number see nameplate on the unit Relevant EC directives EC Machinery Directive 2006 42 EC EC EMC Directive 2014...

Страница 37: ...oes the function of the hydrazine metering system correspond to BGI 907 1999 yes no Does the leak test for the hydrazine metering system correspond to BGI 907 1999 yes no Is the operator of the hydraz...

Страница 38: ...f the hazardous substance The actions required are described in the safety data sheet Check the safety data sheet regularly and replace if necessary as the hazard potential of a substance can be re ev...

Страница 39: ...39...

Страница 40: ...986548 2 en_GB 2007 ProMinent GmbH Im Schuhmachergewann 5 11 69123 Heidelberg Germany Telephone 49 6221 842 0 Fax 49 6221 842 419 Email info prominent com Internet www prominent com...

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