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Page 15

4

System components

4.1 General overview

The ZDR 6020 Dynamic Retroreflectometer R

L

consists of several components that

are necessary for the operation. These components are described in the following
chapters:

•

Measuring head

•

External connectors

•

Carrier pipe

•

Tablet, docking station and tablet mount

•

Camera

•

Panel switches

•

Power supply unit (car box)

•

Storage box

•

Calibration unit

•

Wiring

The ZDR 6020 Dynamic Retro-reflectometer R

L

may be operated by one or by two

people. However, Zehntner recommends two people for long distances. The co-
operator may then take care of comments and events, allowing the driver to
concentrate on driving.

Flashing lights and announcement may have to be installed to comply with local
safety regulations.

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Содержание ZDR 6020

Страница 1: ...ZDR 6020 Dynamic Retroreflectometer RL for the following versions 6020 EU 1m and 6020 OV 1m Instruction Manual...

Страница 2: ......

Страница 3: ...mponents 15 4 1 General overview 15 4 2 Measuring head 16 4 3 External connectors 17 4 4 Carrier pipe 18 4 5 Tablet docking station and tablet mount 18 4 6 Camera 20 4 7 Panel switches 21 4 8 Storage...

Страница 4: ...ngs 38 5 8 3 Event button configuration 39 5 8 4 Camera settings 39 5 8 5 Bar Graph settings 41 5 8 6 System configuration 41 5 8 7 Admin 45 5 9 Info 45 5 9 1 Messages 45 5 9 2 System info 46 6 Measur...

Страница 5: ...Page 5 10 3 Replacing the lamp 60 10 4 Replacing the protective glass 65 10 5 Replacing the fuse 65 11 Error messages 66 12 Technical specification 67 Glossary 69...

Страница 6: ...q SA to update Some of the images shown in this instruction manual may be of a pre production model and or are computer generated therefore the design features of the delivered product may differ in v...

Страница 7: ...type of spreadsheet software can be used for further analysis of the measurements The included mapping and data analysis software MappingTools is used for graphical visualization and one click generat...

Страница 8: ...e ZDR 6020 Dynamic Retro reflectometer RL measures the Retroreflection of road markings true to scale RL is the coefficient of retroreflected luminance night visibility of road markings The observatio...

Страница 9: ...the ZDR 6020 must read and understand the manual completely In particular the safety precautions and warnings The ZDR 6020 is exclusively intended for the determination of night visibility RL for all...

Страница 10: ...d annunciates Furthermore authorizations and or escort vehicles may be needed to measure Do not get distracted by the operation of the device Always concentrate on the traffic situation Lack of attent...

Страница 11: ...c This superficial checking of the goods has to be done within a time limit set by the carrier which is normally 7 days However this period may vary depending on the courier Hence it is recommended to...

Страница 12: ...pters left right for measuring head mounting 1 Ruggedized touchscreen tablet with installed ZDR 6020 RetroGrabber software and microphone 1 Tablet docking station 1 Tablet mount 1 Calibration unit wit...

Страница 13: ...Set of tools 6 Allen keys 1 5 mm 2 mm 2 5 mm 3 mm 4 mm 5 mm 1 Allen screw M4 2 Spanner wrenches 10 mm 19 mm 1 each 1 Screwdriver type Allen key 5 mm 2 Set of spare parts 1 Halogen lamp 1 Set of fuses...

Страница 14: ...flectometer RL Qd ZRM 6006 Retro reflectometer RL Qd All spare parts can be purchased from Proceq or an authorized agent Proceq SA refuses all warranty and liability claims for damages caused by usage...

Страница 15: ...ablet docking station and tablet mount Camera Panel switches Power supply unit car box Storage box Calibration unit Wiring The ZDR 6020 Dynamic Retro reflectometer RL may be operated by one or by two...

Страница 16: ...ta acquisition process Furthermore it streams the measured values to the RetroGrabber software on the tablet White front light 3 Status LEDs Auxiliary laser factory use only Observation optics Mountin...

Страница 17: ...is connected to the system by a heavy duty industrial plug connector They are located next to the rear wheel on either side of the measuring vehicle see picture below The connector pins are protected...

Страница 18: ...espectively External connector Carrier pipe Fasteners Protective cap for console Angle adjustment screw Mounting adapter Fasteners Quick release 4 5 Tablet docking station and tablet mount A ruggedize...

Страница 19: ...gged into the docking station Ethernet connector Power docking station When driving with the tablet mount in place the passenger side airbag should be deactivated It is forbidden to operate the vehicl...

Страница 20: ...e button Camera in the RetroGrabber software To get good quality pictures adjust the focus and zoom angle by turning the corresponding ring on the lens The camera has a built in auto iris thus it adju...

Страница 21: ...g head The boot up procedure may take as long as 20 seconds It is ready to operate when the yellow status LED on the measuring head is blinking The measuring head is only powered when the main switch...

Страница 22: ...contains the measuring head the mounting adapters all tools and spare parts Storage box Black aluminium frame Calibration unit Power supply unit car box Auxiliary height indicators Sunshade Allen keys...

Страница 23: ...ng different components of the system Most fuses are located in the power supply unit car box The system runs on 12 VDC It is connected to the car battery and protected by a 40 A fuse which is usually...

Страница 24: ...wiring between the different system components is installed once and is invisible to the user Most cables go to the power supply unit car box and don t need to be manipulated for normal measuring oper...

Страница 25: ...val Storing the measured value together with additional information in the measuring file 5 1 Installation For the current version the software needs to be installed and configured at our premises 5 2...

Страница 26: ...and warnings system information Close Close program Please refer to the following chapters for a detailed explanation 5 3 3 Status bar The status bar is located at the bottom of the main window It co...

Страница 27: ...t established a connection to the RetroGrabber software icon in the status bar is dark green a black window is displayed As soon as the measuring head has established a connection to the RetroGrabber...

Страница 28: ...ontrol measurements or comparisons with a handheld device The full range of features is displayed in the measuring window only when a project and a measuring file have been opened or created please re...

Страница 29: ...bar means good signal quality Note Despite this bar showing bad quality for short periods the measuring result still may be fine Only if the bar is empty all the time this indicates a bad signal caus...

Страница 30: ...folder and choosing the file with zdp file extension On the tablet a project is a folder containing subfolders and different files Commonly they are stored in Libraries Documents RetroGrabber A projec...

Страница 31: ...ompulsory Region Measuring area optional Street Street name optional Lane Lane name optional Start Position Start position km of measurement default 0 Side Lane position optional Driver Name Name of t...

Страница 32: ...the measuring file in Microsoft Excel This is because the file is not a native Excel file but a tab separated text file see above Click Yes to open the file The header section contains the measuring...

Страница 33: ...n km h Reference Not used GPS Long Start GPS longitude at interval start format 0 000000 GPS Lat Start GPS latitude at interval start format 0 000000 GPS Long GPS longitude at interval end format 0 00...

Страница 34: ...alibration Stationary calibration mode default mode Dynamic Calibration Calibration with moving vehicle Setup button Calibration settings and speed calibration Calibrate button Calibrate measuring hea...

Страница 35: ...Setup Speed Calibration in the main menu to open the speed calibration window The button is disabled if the measuring head is not connected to the system New Calib New speed calibration Recalibrate R...

Страница 36: ...he road markings The system is configured to take a picture every 10 meters Click on Camera in the main menu to open the camera window to see a live picture 5 7 1 Camera properties The camera properti...

Страница 37: ...presettings are used to store measurement parameters for a marking The marking presettings can be prepared in the office before measuring and then be applied on site When a marking presetting is appl...

Страница 38: ...Markings less wide will not be measured default 80 Expected max width Maximum width of marking Wider markings will not be measured default 280 RL Pass Fail min value Minimum RL value of a marking low...

Страница 39: ...rst three buttons have a punctual setup which means the event will only be written once into the measuring file when pressed The other seven buttons have a linear setup which means the event will be w...

Страница 40: ...and adjust the mileage accordingly Take always Pictures Takes pictures every 10 m Apply Marking Presetting Takes a picture if the RL value is below or above the camera values in the marking presetting...

Страница 41: ...t recognized as markings 5 8 6 System configuration There is no need to change the settings in this window for normal operation Only use this window if you are asked to do so by an administrator More...

Страница 42: ...ection Calibration Monitor Calibration parameters internal use only GPS Monitor GPS temperature and humidity State Machine Internal use only Filter Settings Before an RL value is calculated and displa...

Страница 43: ...discarded Marking width filter Enable disable filter Min width in bars Lower limit marking not valid if lower Max width in bars Upper limit marking not valid if higher MarkingGapsFilter Number of gap...

Страница 44: ...thin an interval that must have passed all filters default 10 CutFromTopForMean Percentage of the highest measurements to be eliminated noise reduction default 2 TakeForMeanFromTop Percentage of measu...

Страница 45: ...stration area for internal use only 5 9 Info Errors warnings and general system information Click on Info in the main menu to open the info window 5 9 1 Messages Errors and messages are displayed and...

Страница 46: ...tion RetroGrabber Version RetroGrabber software version Serial Number Serial number of measuring head Target Address IP of measuring head Measuring head Version Measuring head hardware version Realtim...

Страница 47: ...lves placing the tablet in the docking station starting the RetroGrabber software and attaching and levelling the measuring head Follow the guide below to set up the system Put the lever on the dockin...

Страница 48: ...he carrier pipe Open the protective cap on the external connector by pushing back the safety clamp underneath Slide the mounting adapter with the nozzle on top into the carrier pipe The left mounting...

Страница 49: ...k the quick release fastener Quick release fastener locked Start the RetroGrabber software then switch on Head on the panel and wait approx 20 seconds until the RetroGrabber has connected to the measu...

Страница 50: ...r switch Laser radiation class 2 Avoid direct eye contact to beam Place the corresponding auxiliary height indicator next to the centre of the front and rear wheel so that the laser beams are visible...

Страница 51: ...llen key to adjust the height of the measuring head The quick release fastener must be unlocked when moving the screw Angle adjustment screw on the mounting adapter Use the screwdriver type 5 Allen ke...

Страница 52: ...ential to get good measuring results Use a flat and even spot for calibration Make sure you use the same marking presetting for calibration as for measuring see chapter 5 8 1 on page 37 Make sure the...

Страница 53: ...seated The yellow mark must be in level with the calibration unit Adjust position and height of the calibration units front part so that the laser beam is passing the little hole in the white screen...

Страница 54: ...lue in the Setup if necessary Press Calibrate The calibration process takes a couple of seconds Accept the calibration if the deviation does not exceed 5 Otherwise discard it Make sure the measuring h...

Страница 55: ...6 2 on page 47 It is recommended to do a calibration each time the measuring head is mounted or at least once a day see chapter 6 3 on page 52 It is also recommended to prepare all projects and measur...

Страница 56: ...suring Having reached the point where you want to start to measure press Capture and the software will then record the measurement information on the tablet At the end of the measuring area press Capt...

Страница 57: ...aight as possible a motorway is best suited As all mileage and speed information is derived from that calibration the length of the reference distance must be as accurate as possible In the RetroGrabb...

Страница 58: ...Used for internet connections while working in the office The measuring head will not connect when NetSetMan is set to Office Do not forget to switch to ZDR 6020 profile before setting up the system 8...

Страница 59: ...manual for more information For RetroGrabber Versions 3 0 x and 3 1 x the following steps must be taken in order to import the measuring file into the MappingTools software Version 1 25 or older Go to...

Страница 60: ...nts such as cleaning agents for glass benzene acetone Furthermore we recommend cleaning the instrument periodically using water and oil free compressed air max 1 5 to 2 bar Do not use strong acids or...

Страница 61: ...spare lamps are aligned optically and then glued to the lamp holder part This alignment process may only be performed at Proceq SA Factory Open the measuring head housing 1 Loosen the three screws on...

Страница 62: ...all other fingers The measuring head should now begin to slide out of the housing gradually Alternative solution If the head doesn t slide out easily try the following Screw the M4 screw from the sto...

Страница 63: ...then push back the air outlet part by squeezing the flexible tube together When the flexible tube is squeezed the lamp with its holder is laid open Gently pull the lamp out of the fit it is sitting i...

Страница 64: ...ng the lamp Afterwards place the air outlet part into its position Make sure this part sits in its fit correctly as well You may check whether the parts sit in their fit correctly by sliding over the...

Страница 65: ...rey storage box The 40A main fuse is located near the car battery It protects the feed line from the car battery to the power supply unit car box Please refer to the wiring schematics in chapter 4 11...

Страница 66: ...not connected Unable to connect to the measuring head Make sure the current NetSetMan profile is set to ZDR 6020 Restart the system Check the LEDs at the network plug of the docking station 7210 LAN...

Страница 67: ...r error Unable to write parameters to specified measuring file Make sure the measuring file exists and you have write permission Make sure the measuring file is not open in another program like MS Exc...

Страница 68: ...orage temperature 15 C 60 C 5 F 140 F Humidity non condensing Dimensions LxWxH measuring head 270 mm x 207 mm x 310 mm 10 63 x 8 15 x 12 2 power supply unit car box 360 mm x 150 mm x 450 mm 14 17 x 5...

Страница 69: ...ages 66 Event button configuration 39 Exclusion of liability 6 Extent of delivery 12 External connectors 17 F Features 7 Filter settings 42 Fuse Replacing 65 G General overview 15 I Info 45 Instrument...

Страница 70: ...tem 47 Settings 37 Shipment 11 Software 25 47 66 Installation 25 Main screen 25 Start up 25 Specifications 68 Speed Calibration 57 Standard delivery 12 Storage Temperature 68 Storage box 22 System com...

Страница 71: ......

Страница 72: ...Subject to change Copyright 2017 by Proceq SA Schwerzenbach All rights reserved www proceq com Version 2 6 dated 15 06 2017...

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