Swiss Precision since 1954
60 Years of Innovation
Operating Instructions
Страница 1: ...Swiss Precision since 1954 60 Years of Innovation 60 Years of Innovation Operating Instructions...
Страница 2: ...e Uncertainty Check 27 4 3 Conversions Hardness Conversions 28 4 4 Reporting 28 5 Data Explorer 29 5 1 Measurements 29 5 2 Verifications 31 6 Wizards 31 6 1 Measurement Wizard 32 6 2 Device Verificati...
Страница 3: ...Connection to Portable Rockwell Probe 43 11 5 Adjusting the Settings 43 11 6 Exporting Data 44 11 7 Exporting and Importing of Setting Profiles 45 11 8 Exporting and Importing of Conversion Curves 45...
Страница 4: ...ined in this documentation is presented in good faith and believed to be correct Proceq SA makes no warranties and excludes all liability as to the completeness and or accuracy of the information 1 3...
Страница 5: ...much longer if the instrument is in use An optional Quick Charger Part No 327 01 053 can be used to charge a spare battery or to charge the battery outside of the instru ment In this case it takes 5...
Страница 6: ...nt display screen see chapter 3 Measure ment Settings For application specific settings see chapter 4 Settings Data Explorer File manager for reviewing measurement data on the instrument see chapter 5...
Страница 7: ...igger button to release the impact body To perform another impact repeat this cycle Figure 4 Leeb Testing Procedure After the last of the impacts is performed the hardness average and fur ther statist...
Страница 8: ...too much load when pressing the probe against the surface Please avoid frequent overloading as this could seriously damage the probe 3 1 2 Portable Rockwell Testing Procedure 1 Place the probe on the...
Страница 9: ...are used no material group has to be selected Conduct impacts by cycling through position and trigger 1 Position the probe on the roll to be tested Make sure to fully posi tion the support ring on the...
Страница 10: ...applicable to the actual measurement series Save Store measurement data Delete Delete the last measurement Wizards Direct access to wizards Redo Restart the measurement series or a single measurement...
Страница 11: ...nimum Maximum and Range are displayed in the primary scale Table View Display the measurements for the active series in a table format Conversion View Display the actual value on the conversion curve...
Страница 12: ...ltage signal is induced by the forwards and backwards movement This induction signal behaves proportionally to the velocities The ratio of the rebound velocity vr to the impact velocity vi multiplied...
Страница 13: ...timate the average roughness of the test piece prior to testing Figure 12 Surface Roughness Comparator Plate 3 3 1 3 Standards Brief descriptions of referenced standards DIN 50156 Leeb hardness testin...
Страница 14: ...upled on plate kg lbs 0 05 0 2 0 5 1 1 0 02 0 045 Minimum sample thickness Uncoupled mm inch 25 0 98 70 2 73 15 0 59 Coupled mm inch 3 0 12 10 0 4 1 0 04 Surface layer thickness mm inch 0 8 0 03 0 2 0...
Страница 15: ...mall measuring indentation Impact energy 3 Nmm Type DL Slim front section For measurements in confined spaces at the base of grooves or on recessed surfaces Impact energy 11 Nmm Type DC Short device F...
Страница 16: ...thickness for coupling Follow the coupling procedure Apply a thin layer of coupling paste to the contact surface of the sample Press the sample firmly against the support Push the sample in a circula...
Страница 17: ...t can be selected via Material Pipe type 5 mm Duplex using the hardness scale HB Brinell also see chapter 6 4 3 Example of a Custom Conversion Two Point Method NOTE The user needs to determine and qua...
Страница 18: ...23 70 98 942 20 67 Stainless steel Vickers Brinell Rockwell HV HB HRB HRC 85 802 85 655 46 102 20 62 119 934 105 656 70 104 21 64 88 668 87 661 49 102 20 64 Cast iron lamellar graphite GG Brinell Vick...
Страница 19: ...e of the total load d2 The difference be tween d1 and d2 originates from the deformation response of the material to penetration NOTE By calculating the penetration depth between the preload and total...
Страница 20: ...ess 70 HRC Minimum spacing three times the diameter of a test indentation Table 3 Portable Rockwell Test Piece Requirements 3 3 2 5 Installing the Measuring Clamp The clamp is designed to facilitate t...
Страница 21: ...free hand measurements usually offer better measuring performance This applies particularly to measurements on cylinders For small diameter rods or stiff enough pipes the V notch clamp adapter Z2 has...
Страница 22: ...ranges from 1 to 5 kg of force HV1 HV5 As the diamond is forced into the material the frequency of the rod oscillation changes in response to the contact area between the diamond and the material unde...
Страница 23: ...600 inch 60 m 2400 inch Average roughness 3 2 m 125 inch 12 5 m 500 inch Acceptable surface curvature Radius 3 mm Minimum space Indentation to edge 5 mm 0 2 inch Between indentations 3 mm 0 12 inch I...
Страница 24: ...10 GPa As soon as a material has to be tested with a different e modulus this existing conversion curve must be adapted The best way to do so is to calibrate the instrument on the material to be test...
Страница 25: ...r to chapter 6 4 Conversion Curve Crea tion For more information on material groups related to Leeb please refer to chapter 3 3 1 9 Material Groups for Portable Rockwell chapter 3 3 2 10 Material Grou...
Страница 26: ...own arrows For add ing or removing entry fields please see chapter 8 1 2 General Features 4 1 5 Workflow Activate User Guidance Select to display on screen instructions and messages when taking a meas...
Страница 27: ...he minimum required number of measurements can be selected here If a standard was selected before this setting is fixed Maximum series count The maximum allowed number of measurements can be selected...
Страница 28: ...direct correlation between any two hardness scales There fore conversions must be determined by comparison testing for any given alloy 4 3 1 Standard Conversions Proceq has developed correlations to c...
Страница 29: ...late Repeat this for each file For each measurement series there will be a separate PDF created NOTE The report option is only visible if an USB stick is con nected to the instrument The USB stick mus...
Страница 30: ...g header The small arrow indicates which list is sorted Tap on a saved file to open it and return to the Data Explorer list by press ing the back button Figure 21 Measurement View in Data Explorer 5 1...
Страница 31: ...verification data 6 2 Device Verification The verification data is stored and managed in the same manner as the measurement data Except no deletion is allowed Each folder and measurement series is sh...
Страница 32: ...s wizard successfully 6 3 Impact Direction Calibration Leeb only Each Leeb impact device requires a calibration in order to automatically compensate for impact direction This is easily achieved using...
Страница 33: ...asis for interpolation Up to 5th order polynomials can be programmed into the Equotip 550 indicating device by defining the polynomial coefficients Ai in HRC HLD A0 A1 HLD A2 HLD2 A3 HLD3 A4 HLD4 A5 H...
Страница 34: ...m correlation based on the Portable Rockwell measurements enables the user to apply a cor rection factor and create a new hardness conversion This is one exam ple where the combined method is used to...
Страница 35: ...ol i e for automa tion etc More documents may be added at a later date NOTE The last viewed document can be quickly accessed by pressing the Soft Key For more information see chapter 2 1 Installation...
Страница 36: ...sen Custom Fields The custom entry fields can be edited here Beside the five default fields which cannot be deleted additional 20 fields can be added 8 1 3 Data Management Use Folder Manager Activate...
Страница 37: ...tings about the user interface and power options can be ed ited here Sound The volume of the audio notifications of the instrument can be adjusted respectively switched off Display The user can adjust...
Страница 38: ...a clean dry cloth Housing Clean the display and housing with a clean dry cloth after use Also clean the connector sockets with a clean dry brush NOTE Never immerse the device in water Do not use com...
Страница 39: ...of our global service and support facilities It is recommended that the user register the product on www proceq com to obtain the latest on available updates and other valuable information 9 3 Standar...
Страница 40: ...ceq Service Centre for recalibration inspection NOTE Do not resurface test blocks or try to refurbish impact bodies This will impair accuracy and may also deteriorate functionality of the Equotip 550...
Страница 41: ...d vertically on the surface the reading can be misleading This may occur especially when using the standard foot Try using the special foot or take more care to align the probe vertically to the surfa...
Страница 42: ...when a protective screen foil is used it can be necessary to re calibrate the Equotip 550 To do so press and hold the middle hardware button Fullscreen for 10s During the calibration process don t tou...
Страница 43: ...to be transferred select them while holding the shift or ctrl button or click on Select All 11 4 Connection to Portable Rockwell Probe Connect the Portable Rockwell probe to a PC using the provided pr...
Страница 44: ...file CSV To use it directly in a report the series data can be exported as a graphic As a third option selected series data can be printed out directly on a printer Click on the Export as CSV file s...
Страница 45: ...p Upload customer conversions This is also possible for existing Equotip3 con version curves 12 Technical Specifications 12 1 Instrument Display 7 color display 800x480 pixels Memory Internal 8 GB Fla...
Страница 46: ...probe Impact energy 11 5 Nmm for D DC E S probes 11 1 Nmm for DL probe 3 0 Nmm for C probe 90 0 Nmm for G probe 200 0 Nmm for U probe Mass of impact body 5 45 g 0 2 ounces for D DC E S probes 7 25 g...
Страница 47: ...ons 155 x 40 mm 6 1 x 1 57 inches with out foot Weight 270 g 9 52 oz Power Supply via Proceq Interface Measuring Range 20 2000 HV Measuring accuracy 2 150 950 HV Resolution 1 HV 0 1 HRC Test direction...
Страница 48: ...Supply USB Cable Sur face Roughness Comparator Plate DVD with Software Documentation Carrying Strap and Carrying Case 356 10 005 Equotip 550 UCI consisting of Equotip Touchscreen incl Battery Equotip...
Страница 49: ...327 01 043 Carrying Strap complete 327 01 033 Battery complete 351 90 018 USB Cable 1 8 m 6 ft 327 01 061 Power Supply 711 10 013 Power Supply Cable USA 0 5 m 1 7 ft 711 10 014 Power Supply Cable UK...
Страница 50: ...ortable Rockwell support Z2 for measuring clamp 354 01 229 Equotip Portable Rockwell Support Z4 28 for measuring clamp for tubes and pipes over 28 mm 354 01 228 Equotip Portable Rockwell support Z4 fo...
Страница 51: ...50 HV ISO 6507 3 HV5 Calibration Test Blocks Calibrations Part No Description 357 10 109 Equotip Leeb Test Block Additional Calibration HLD HLDC 357 10 129 Equotip Leeb Test Block Additional Calibrati...
Страница 52: ...Subject to change Copyright 2017 by Proceq SA Schwerzenbach All rights reserved 82035601E ver 05 2017...
