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OPERATION MANUAL

 

 

Important

：

Read these instructions before installing, operating or servicing this product. 

MODEL

：

PT

‒

200s 

WELDING POSITIONER 

Serial Number

：

202103005 ~ Later 

Revised Date

：

Apr. 07, 2021 

UNITED PROARC CORPORATION 

No. 3 Gungye 10

th

 Road, Pingjen Ind. Park 

Tel No: 886 3 4696600 

Pingjen City, Taoyuan 324, Taiwan 

Fax No: 886 3 4694499 

http://www.proarc.com.tw 

E-Mail: [email protected] 

RD-8480E 

Содержание 202103005

Страница 1: ...duct MODEL PT 200s WELDING POSITIONER Serial Number 202103005 Later Revised Date Apr 07 2021 UNITED PROARC CORPORATION No 3 Gungye 10th Road Pingjen Ind Park Tel No 886 3 4696600 Pingjen City Taoyuan...

Страница 2: ......

Страница 3: ...rogram Note 12 2 8 Welding Sequence Setting 13 2 9 Welding Current Setting 14 2 10 Index Weld Setting 15 2 11 Autorun Function 16 2 12 Password Setting 17 2 13 Program Backup 18 2 14 System Setting 19...

Страница 4: ...k it against the shipping documents Make sure it is complete and inspect the equipment for possible damage during shipping If there is any damage notify the carrier immediately to file a claim Move th...

Страница 5: ...nterventions Before control and repair see that the apparatus is switch off and electrically insulated Connection with fixed installation cable is impossible Switch off by fixed connection is multi po...

Страница 6: ...to repair or replacement of a defected part under this warranty shall be based on FOB Taiwan basis The warranty period begins on the date of sale to the original purchase user of the equipment UNITED...

Страница 7: ...ical W kg 200 130 Rated center of gravity S mm 25 Rotation speed rpm 0 01 30 Tilt range deg 0 120 Earthing amp 300 Overall length A mm 530 Overall width B mm 315 Overall height C mm 690 Center to floo...

Страница 8: ...2 1 2 CONTROL BOX SPECIFICATION Control Model Unit CB 500 Power Requirement 1 Phase 220V 50 60Hz 3A Main power switch...

Страница 9: ...3 1 3 CONNECTOR Control box connector PG1 HMI Box 16Pin PG3 Start output 7Pin PG2 Weld Machine 10Pin PG4 Foot switch 5Pin...

Страница 10: ...4 1 3 CONNECTOR HMI Food switch connection...

Страница 11: ...5 1 3 CONNECTOR Welding equipment connection...

Страница 12: ...y red flashing cursor beside Rpm and mm min Rotate the knob to modify speed 2 Press the pulse adjustment knob again to display red flashing cursor beside Amperage A2 H A3 L Rotate the knob to modify b...

Страница 13: ...n Switch to Auto Mode screen User level 1 clearance is required Default user level 1 clearance password 123 Default user level 2 clearance password 456 Refer to section 2 11 Password to disable auto m...

Страница 14: ...per round RPM setting Move to set position Reset current position to 0 Return to beginning position Toggle between welding high turn table speed Manual activate welder Jog operation mode 1 Hold relea...

Страница 15: ...d mm min setting Turn table rotation per round RPM setting Welding diameter Reset current position to 0 Welding current A 0 100 0 10VDC If pulse mode is active represents the peak A2 please refer to s...

Страница 16: ...h to system setting screen User level 1 clearance is required Default user level 1 clearance password 123 Default user level 2 clearance password 456 Switch to Weld Sequence screen Switch to Password...

Страница 17: ...r in No field and press Load button to load the program s welding parameter Enter the program number and program name the press Save to save the parameters Press or button to scroll to next previous s...

Страница 18: ...12 2 7 PROGRAM NOTE Enter letter or number as program reminder 10 letters for sh ort field 24 letters for long field...

Страница 19: ...table has reached target program position T7 Turn table stop delay after turn table has reached target program position T8 Dry contact output 1 OFF delay after turn table has reached target program po...

Страница 20: ...rent time sec 0 10 sec rise time from initial current A1 to peak current A2 T3 Peak current time sec 0 01 10 sec peak current duration before change to valley current T4 Valley current time sec 0 01 1...

Страница 21: ...15 2 10 INDEX WELD SETTING Set number of index welding a b Set index welding angle and speed b c Set positioning angle and speed Turn table jog operation Move to position b...

Страница 22: ...rotation T2 sec after welder on signal is active O Turn table waits for Arc on feedback signal Turn table start rotation T2 sec after receiving arc on feedback 2 Reset current position to 0 when auto...

Страница 23: ...SSWORD SETTING User level 2 clearance is required Default user level 1 clearance password 123 Default user level 2 clearance password 456 User level 1 clearance is required Disable auto mode password...

Страница 24: ...port all 100 welding setting and store into USB does not include program note Import all 100 welding setting and store into system USB does not include program note Stop USB function Activate this fun...

Страница 25: ...YSTEM SETTING Time adjustment Position setting Backlight calibration function Speed setting Touch screen calibration Maximum rotation speed limitation Metric inch unit setting Minimum rotation speed l...

Страница 26: ...YSTEM INFORMATION 1 Motor type 2 HMI software version 3 HMI file name 4 PLC software version 5 PLC file name HMI update function PLC update function Switch to I O monitor screen Switch to Error Histor...

Страница 27: ...few second and system would automatically search for HMI AutoUP files 4 Upon Start automatic updata prompt appeared Select Yes to start update 5 Do not unplug USB during update HMI would restart upon...

Страница 28: ...USB disk FAT32 format 2 Insert the USB disk into USB port behind HMI display 3 Press PLC download button and a keypad is shown 4 Enter the password 5 Press YES in the following prompt to download the...

Страница 29: ...up to 1000 system error The history can t be deleted 2 Left most column O indicates the moment error appears X indicates the moment error is reset 3 Second third column is the time and date of occurr...

Страница 30: ...24 2 19 I O MONITOR System I O status For troubleshooting installation purpose...

Страница 31: ...If problem is still present while pressing the reset button the window could reappear immediately after Servo error can only be reset by power off on 3 Closing the Alarm window without reset Pressing...

Страница 32: ...t the manufacturer 3 Note Usually caused by some calculation division by 0 Please check any parameter that s set as 0 M484 Emergency Stop E Stop activated 1 Reset Emergency Stop button 2 Check PLC _ I...

Страница 33: ...METERS No Parameter Setting 1 P1 00 0002 2 P1 01 0100 3 P1 44 192000 4 P1 45 360 5 P2 10 0101 6 P2 11 0100 7 P2 14 0100 8 P2 15 0100 9 P2 16 0100 10 P2 17 0100 11 P2 18 0101 12 P2 19 0105 13 P2 20 010...

Страница 34: ...ushing 2 3 0353 0356 Worm reducer 1 4 0364 0206 Servo Motor 1 5 3053 1002 Tilting hand wheel 1 6 5010 1010100 10 Faceplate 1 7 5010 2040010 20 Grounding brush w conducting seat 1 8 5012 2350000 20 Til...

Страница 35: ...HMI BOX Item Part No Description Q ty Remark 1 2505 0022 01 HMI Software 1 2 3214 2009 E S Push button 1 3 3271 2005 Push button 1 4 3216 0004 Knob 1 3169 1223 Rotational with switch encoder 1 Recomme...

Страница 36: ...2 Servo amplifier 1 5 3251 4207 Relay with terminal 1 6 3331 2002 IEC Inlet filter 1 7 3121 6002 Plug male 10Pin 1 3122 4004 Socket female 10Pin 1 8 3121 4003 Plug male 7Pin 1 PG3 3122 4003 Socket fem...

Страница 37: ...31 6 CIRCUIT...

Страница 38: ...32 6 CIRCUIT...

Страница 39: ...33 6 CIRCUIT...

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