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GC4000 Series Hardware Manual

11/2012

Maintenance

Overview

This chapter explains how to maintain your GC4000.

What Is in This Chapter?

This chapter contains the following topics:

Topic

Page

Regular Cleaning

Periodic Check Points

Содержание GC-4400 Series

Страница 1: ... 6HULHV DUGZDUH 0DQXDO ...

Страница 2: ...estions for improvements or amendments or have found errors in this publication please notify us No part of this document may be reproduced in any form or by any means electronic or mechanical including photocopying without express written permission of Pro face All pertinent state regional and local safety regulations must be observed when installing and using this product For reasons of safety a...

Страница 3: ...GC4000 Series Hardware Manual 3 Document Set Thank you for purchasing Pro face s GC4000 series panel Hereafter referred to as the GC panel ...

Страница 4: ...4 ...

Страница 5: ... 1 General Specifications 32 Specifications 33 Structural Specifications 36 3 2 Functional Specifications 37 Display Specifications 38 Memory Clock and Touch Panel 39 3 3 Interface Specifications 40 Interface Specifications 41 Serial Interface Specifications COM1 43 Serial Interface Specifications COM2 45 3 4 Dimensions 47 GC 440 W Dimensions 48 GC 4501W Dimensions 50 Panel cut Dimensions 52 Insta...

Страница 6: ...onnecting the Power Supply 67 Grounding 69 4 3 USB Port 71 Important Considerations When Using the USB Port 72 USB Data Transfer Cable ZC9USCBMB1 73 USB Holder Type A 74 USB Type Mini B 76 Chapter 5 Maintenance 79 Regular Cleaning 80 Periodic Check Points 81 ...

Страница 7: ...ully and look at the equipment to become familiar with the device before trying to install operate or maintain it The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure ...

Страница 8: ...o responsibility is assumed by Pro face for any consequences arising out of the use of this material A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation and has received safety training to recognize and avoid the hazards involved ...

Страница 9: ...hould be the same as those that appear online In line with our policy of constant improvement we may revise content over time to improve clarity and accuracy In the event that you see a difference between the manual and online information use the online information as your reference Related Documents You can download these technical publications and other technical information from our website Ota...

Страница 10: ... and wires and confirm that a proper ground connection exists before applying power to the equipment z Use only the specified voltage when operating this equipment and any associated products Failure to follow these instructions will result in death or serious injury WARNING LOSS OF CONTROL z Consider the potential failure modes of control paths in the machine control system design such as z the p...

Страница 11: ... OPERATION z Only use software approved by Pro face for use with this equipment z Update your application program every time you change the physical hardware configuration Failure to follow these instructions can result in death serious injury or equipment damage ...

Страница 12: ...12 ...

Страница 13: ...4000 Panels Overview This chapter describes the series of panels and connectable devices What Is in This Chapter This chapter contains the following topics Topic Page Package Contents 14 Parts Identification and Functions 15 Certifications and Standards 17 GC4000 Series of Panels 18 ...

Страница 14: ...l package 1 Panel 2 DC power connector 3 Screw installation fasteners GC 4408W and GC 4401W x 4 GC 4501W x 6 4 GC4000 Installation guide Revision You can identify the product version PV and revision level RL from the product label on the panel The following diagram is a representation of a typical label ...

Страница 15: ...GC4000 Series Hardware Manual 15 Parts Identification and Functions GC4000 Parts Identification Side GC 4408W GC 4 01W Front Rear Bottom ...

Страница 16: ...LED Indicator B Touch panel C Replaceable battery for RTC D USB Type mini B E Screw installation fasteners GC 4408W and GC 4401W x 4 GC 4501W x 6 F Power connector G Serial Interface COM2 RS 422 485 H Serial Interface COM1 RS 232 I USB Type A ...

Страница 17: ... Pro face voluntarily tested this product to additional standards The additional tests performed and the standards under which the tests were conducted are specifically identified in Environmental Characteristics see page 33 Hazardous Substances The GC4000 Series are designed for compliance with z WEEE Directive 2002 96 EC z REACH Regulation N 1907 2006 on the Registration Evaluation Authorisation...

Страница 18: ...e Identification Numbers The following table presents the model name identification numbers Series Names Models Screen size USB type A USB type mini B RS 232 RS 422 RS 485 RTC battery GC4000 series GC 4400 series GC 4408W PFXGE4408WAD 17 78 cm 7 in No Yes Yes1 Yes1 No GC 4401W PFXGE4401WAD 17 78 cm 7 in Yes Yes Yes Yes Yes GC 4500 series GC 4501W PFXGE4501WAD 25 65 cm 10 1 in Yes Yes Yes Yes Yes 1...

Страница 19: ...may be difficult or impossible to identify a function Functions that may present a hazard if not immediately executed such as a fuel shut off must be provided independently of the panel The machine s control system design must take into account the possibility of the backlight no longer functioning and the operator being unable to control the machine or making mistakes in the control of the machin...

Страница 20: ...overtravel stop z Provide separate or redundant control paths for critical control functions z Test individually and thoroughly each implementation of the panel for correct operation before service Failure to follow these instructions can result in death serious injury or equipment damage WARNING UNINTENDED EQUIPMENT OPERATION z Do not use this equipment as the only means of control for critical s...

Страница 21: ... wait 10 seconds and then restart the panel NOTE Change the screen image periodically and try not to display the same image for a long period of time If the panel is damaged and any liquid comes in contact with your skin immediately rinse the area with running water for at least 15 minutes If the liquid gets in your eyes immediately rinse your eyes with running water for at least 15 minutes and co...

Страница 22: ...GC4000 22 ...

Страница 23: ...eries Hardware Manual 11 2012 Device Connectivity Introduction This chapter presents the equipment you can connect to the GC4000 panel What Is in This Chapter This chapter contains the following topics Topic Page System Design 24 Accessories 27 ...

Страница 24: ...24 System Design Introduction The following diagrams represent the main selection of equipments you can connect to the panels Edit Mode Peripherals ...

Страница 25: ...GC4000 Series Hardware Manual 25 Run Mode Peripherals USB Type A mini B Interface ...

Страница 26: ...26 Run Mode Peripherals Serial Communication ...

Страница 27: ...e Mitsubishi PLC FX series connection cable CA3 CBLFX 1M 01 1 m CA3 CBLFX 5M 01 5 m Connects Mitsubishi PLC Q series programming console interface to GC4000 simultaneous use of programming console and panel is not possible Mitsubishi PLC A QnA FX series 2 port adapter II GP070 MD11 Allows simultaneous use of an GC4000 and a Mitsubishi PLC A QnA FX series peripheral device 2 Port adapter cable CA3 ...

Страница 28: ...t attaches to USB mini B port of the GC4000 except GC 4408W USB serial RS 232 conversion cable CA6 USB232 01 0 5 m 1 64 ft Cable for converting a USB type A interface on the GC4000 except GC 4408W into a serial interface RS 232 USB transfer cable USB A mini B 1 8 m ZC9USCBMB1 Cable for transferring screen data from the PC USB type A to GC4000 USB mini B USB panel mount extension cable USB mini B 1...

Страница 29: ...1 Fastens onto a USB interface and prevents the USB cable from being disconnected except GC 4408W USB mini B holder PFXZGECLUSMB1 Fastens onto a USB interface and prevents the USB cable from being disconnected Power supply connector CA5 DCCNM 01 Connects the power cord to the panel Battery PFXZGEBT1 Replacement battery Gasket PFXZCCWG7W1 Gasket 7 0 inch wide installation gasket PFXCCWG10W1 Gasket ...

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Страница 31: ... Specifications Overview This chapter presents the GC4000 specifications What Is in This Chapter This chapter contains the following sections Section Topic Page 3 1 General Specifications 32 3 2 Functional Specifications 37 3 3 Interface Specifications 40 3 4 Dimensions 47 ...

Страница 32: ...General Specifications Overview This section presents GC4000 general specifications What Is in This Section This section contains the following topics Topic Page Specifications 33 Structural Specifications 36 ...

Страница 33: ... 0 50 C 32 122 F Storage temperature 20 60 C 4 140 F Relative humidity 85 w o condensation Non condensing wet bulb temperature 39 C 102 2 F or less Air purity dust 0 1 mg m3 3 5 6 oz ft3 non conductive levels Pollution degree 2 Corrosive gases Free of corrosive gases Atmospheric pressure 800 1 114 hPa 2 000 m 6561 ft or less Mechanical Vibration immunity IEC 60068 2 6 5 150 Hz 3 5 mm 0 38 in max 1...

Страница 34: ...ure that the panel is not in permanent and direct contact with oils Failure to follow these instructions can result in injury or equipment damage NOTICE STORAGE AND OPERATION OUTSIDE OF SPECIFICATIONS z Store the panel in areas where temperatures are within the panel s specifications z Do not restrict or block the panel s rear face ventilation slots Failure to follow these instructions can result ...

Страница 35: ...ere these chemicals are present in the air z Corrosive chemicals such as acids alkalines and liquids containing salt z Flammable chemicals such as organic solvents CAUTION INOPERATIVE EQUIPMENT Do not allow water liquids metal and wiring fragments to enter the panel case Failure to follow these instructions can result in injury or equipment damage ...

Страница 36: ...nce 0 1 Ω and the ground wire must have a cross section of at least 2 mm2 AWG 14 External dimensions W x H x D 207 8 mm 8 18 in x 153 2 mm 6 03 in x 59 8 mm 2 36 in 207 8 mm 8 18 in x 153 2 mm 6 03 in x 59 8 mm 2 36 in 275 8 mm 10 86 in x 206 8 mm 8 14 in x 59 8 mm 2 36 in Panel cut dimensions Dimensions see page 52 Cooling Method Natural air circulation ...

Страница 37: ...cifications Overview This section presents the GC4000 functional specifications for the display memory and interfaces What Is in This Section This section contains the following topics Topic Page Display Specifications 38 Memory Clock and Touch Panel 39 ...

Страница 38: ...0 NOTE To save the life of the backlight set the panel in standby mode which automatically turns the backlight off when no touch input is detected within a set time Brightness 8 levels available via touch panel System embedded language fonts 1 ASCII code page 850 alphanumeric including European characters Chinese simplified GB2312 80 codes Japanese ANK 158 Kanji 6 962 JIS standards 1 2 including 6...

Страница 39: ...tion on synchronizing the panel clock with the PLC clock To preserve processing time do not synchronize continually The clocks can be synchronized approximately twice a day Touch Panel GC 4408W GC 4401W GC 4501W Application Memory 1 FLASH EPROM 8 MB Logic Program Area None Font Area None Data Backup FLASH EPROM 128 KB 2 NVSRAM 128 KB NVSRAM 128 KB Variable Area None 1 Capacity available for user a...

Страница 40: ... section presents the interface specifications of the panels What Is in This Section This section contains the following topics Topic Page Interface Specifications 41 Serial Interface Specifications COM1 43 Serial Interface Specifications COM2 45 ...

Страница 41: ...llowing table describes the COM2 serial interface Interface Description Serial interface D Sub9 Asynchronous transmission RS 232C Data length 7 or 8 bits Stop bit 1 or 2 bits Parity none odd or even Data transmission speed 2 400 115 200 bps Interface Description Serial interface D Sub9 Asynchronous transmission RS 422 485 Data length 7 or 8 bits Stop bit 1 or 2 bits Parity none odd or even Data tr...

Страница 42: ...lication Download USB mini B V2 0 type connector is used for application download Interface Description Host interface Transmission speed high speed 480 Mbps full speed 12 Mbps low speed 1 5 Mbps Maximum current supplied 500 mA Maximum transmission distance 5 m 16 40 ft at 12 Mbps Connector USB Type A V2 0 ...

Страница 43: ...d The panel s serial port is not isolated The SG signal ground and the FG functional ground terminals are connected inside the panel DANGER ELECTRIC SHOCK z Make a direct connection between the functional ground FG terminal and ground z Do not connect other devices to ground through the functional ground FG terminal of this device z Install all cables according to local codes and requirements If l...

Страница 44: ...R Output Data Terminal Ready 5 SG Signal Ground 6 DR DSR Input Data Set Ready 7 RS RTS Output Request to Send 8 CS CTS Input Send possible 9 Reserved Input Shell FG Functional Ground Common with SG CAUTION LOSS OF POWER z Make sure all connections to the communication ports on the bottom and sides of the panel do not put excessive stress on the ports z Securely attach communication cables to the p...

Страница 45: ...ounded The panel s serial port is not isolated The SG signal ground and the FG functional ground terminals are connected inside the panel DANGER ELECTRIC SHOCK z Make a direct connection between the functional ground FG terminal and ground z Do not connect other devices to ground through the functional ground FG terminal of this device z Install all cables according to local codes and requirements...

Страница 46: ...tput Data Terminal Ready A 5 SG Signal Ground 6 CSB Input Send Possible B 7 SDB Output Send Data B 8 CSA Input Send Possible A 9 ERB Output Data Terminal Ready B Shell FG Functional Ground Common with SG CAUTION LOSS OF POWER z Make sure all connections to the communication ports on the bottom and sides of the panel do not put excessive stress on the ports z Securely attach communication cables to...

Страница 47: ...nsions Overview This section presents the dimensions of GC4000 panels What Is in This Section This section contains the following topics Topic Page GC 440 W Dimensions 48 GC 4501W Dimensions 50 Panel cut Dimensions 52 Installation Fasteners 53 ...

Страница 48: ...48 GC 440 W Dimensions Panel Dimensions The following figure shows the panel dimensions Dimensions with Cables ...

Страница 49: ...GC4000 Series Hardware Manual 49 Dimensions with Screw Fasteners ...

Страница 50: ...50 GC 4501W Dimensions Panel Dimensions The following figure shows the panel dimensions Dimensions with Cables ...

Страница 51: ...GC4000 Series Hardware Manual 51 Dimensions with Screw Fasteners ...

Страница 52: ...the panel cut for the GC4000 series Dimensions The following table shows the panel cut dimensions for each panel Model A B C Panel Thickness R GC 440 W 190 1 mm 7 48 0 04 in 135 0 7 mm 5 31 0 03 in 1 5 10 mm 0 06 0 39 in 3 mm 0 12 in max GC 4501W 255 1 8 mm 10 04 0 07 in 185 1 mm 7 28 0 04 in 1 5 10 mm 0 06 0 39 in 3 mm 0 12 in max ...

Страница 53: ...GC4000 Series Hardware Manual 53 Installation Fasteners Introduction The fasteners are used to mount the GC4000 series Dimensions Model Screw Installation Fasteners GC 440 W 4 GC 4501W 6 ...

Страница 54: ...54 ...

Страница 55: ...2012 Installation and Wiring Overview This chapter describes the installation procedures and wiring principles for GC4000 What Is in This Chapter This chapter contains the following sections Section Topic Page 4 1 Installation 56 4 2 Wiring Principles 63 4 3 USB Port 71 ...

Страница 56: ...nstallation Overview This section describes the installation procedures for GC4000 What Is in This Section This section contains the following topics Topic Page Installation Procedures 57 Real Time Clock RTC 61 ...

Страница 57: ... 2 A gasket which has been used for a long period may have scratches or dirt on its surface and could have lost much of its dust and drip resistance Change the gasket once a year or when scratches or dirt become visible 3 Make sure that the gasket is inserted into the panel bottom face Stage Description 1 Check that the installation panel or the surface of the cabinet is flat in good condition and...

Страница 58: ...nstalling the panel in a slanted position and the panel face inclines more than 30 the ambient temperature must not exceed 40 C 104 F You may need to use forced air cooling fan A C to ensure the ambient operating temperature is 40 C or below 7 For easier maintenance operation and improved ventilation install the panel at least 100 mm 3 94 in away from adjacent structures and other equipment as sho...

Страница 59: ...ing downward 2 Check that the installation gasket see page 57 of the panel is seated securely which runs around the perimeter of the frame 3 Create the correct sized opening required to install the panel using the installation dimensions see page 47 4 Insert the panel into the panel cut 5 Insert the installation fasteners into the panel s insertion slots on the top and bottom side and left and rig...

Страница 60: ...ecure the panel in place The necessary torque is 0 8 1 Nm 7 08 8 85 lb in NOTICE BROKEN ENCLOSURE Do not exert more than 1 Nm 8 85 lb in of torque when tightening the fastener s screws Failure to follow these instructions can result in equipment damage Step Action ...

Страница 61: ... their slow discharge and long life they can present hazards to personnel equipment and the environment and must be handled properly DANGER EXPLOSION FIRE OR CHEMICAL HAZARD Follow these instructions for the lithium batteries z Replace with identical type z Follow all battery manufacturer s instructions z Remove all replaceable batteries before discarding panel z Recycle or properly dispose of use...

Страница 62: ...ment 4 Insert the new battery in the compartment in accordance with the polarity markings in the compartment and on the battery 5 Close the cover and verify that the latch clicks into place 6 Power up your GC4000 NOTE If you do not power up your GC4000 immediately the external backup battery life might be reduced 7 Set the internal clock For further details on the internal clock refer to Adjusting...

Страница 63: ...63 4 2 Wiring Principles Overview This section presents GC4000 wiring principles What Is in This Section This section contains the following topics Topic Page Connecting the Power Cord 64 Connecting the Power Supply 67 Grounding 69 ...

Страница 64: ...l of power can damage both the power supply and the panel z Since the panel is not equipped with a power switch be sure to connect a power switch to the panel s power supply z Be sure to ground the panel s FG terminal Power Cord Preparation z Make sure the ground wire is either the same or heavier gauge than the power wires z Do not use aluminum wires in the power supply s power cord z If the ends...

Страница 65: ...onnection Wire 24 Vdc 0 Vdc FG Grounded terminal connected to the panel chassis Step Action 1 Remove the power cord from the power supply 2 Remove the power plug from the panel 3 Remove 7 mm 0 28 in of the vinyl cover off the ends of the power cord wires 4 If using stranded wire twist the ends Tinning the ends with solder reduces risk of fraying and ensures good electrical transfer 5 Connect the w...

Страница 66: ...66 Example of Power Cord Connection The following illustration shows a connection example of the power cord ...

Страница 67: ...dle power surges z To reduce electromagnetic noise make the power cord as short as possible Excessive stress on the power connection or attempting to install a panel with the power cables connected may disconnect or cause damage to the power connections which can cause short circuits fire or unintended equipment operation WARNING SHORT CIRCUITS FIRE OR UNINTENDED EQUIPMENT OPERATION Avoid excessiv...

Страница 68: ...gram to set up your power supply connections NOTE z Ground the surge absorber E1 separately from the panel E2 z Select a surge absorber that has a maximum circuit voltage greater than that of the peak voltage of the power supply The following shows a lightning surge absorber connection ...

Страница 69: ...authorized configuration described below Step Action 1 Check that the grounding resistance is less than 0 1 Ω 1 2 The FG wire should have a cross sectional area greater than 2 mm 1 Create the connection point as close to the panel as possible and make the wire as short as possible When using a long grounding wire replace the thin wire with a thicker wire and place it in a duct 3 If the equipment d...

Страница 70: ...70 If exclusive grounding is not possible use a common connection point ...

Страница 71: ...erview This section presents the USB port What Is in This Section This section contains the following topics Topic Page Important Considerations When Using the USB Port 72 USB Data Transfer Cable ZC9USCBMB1 73 USB Holder Type A 74 USB Type Mini B 76 ...

Страница 72: ...n The following panels have a USB type A port z GC 4401W z GC 4501W The following panels have a USB type mini B port z GC 4408W z GC 4401W z GC 4501W You can connect the data transfer cable ZC9USCBMB1 to the USB port to transfer data from the computer to the panel ...

Страница 73: ... the computer or to the panel insert the cable s connector at the correct 90 angle z When disconnecting the cable make sure to hold the connector not the cable itself z If the cable is unplugged from the port during installation and connected to a different port the operating system will not recognize the new port Therefore make sure to always use the designated port z If the installation does not...

Страница 74: ...ach the USB holder to the USB Host Interface on the main panel Hook the upper pick of the USB holder to the attachment hole of the main panel and insert the lower pick as shown below to fix the USB holder 1 USB holder 2 Insert the USB cable into the USB host interface 1 USB holder 2 USB cable 3 Attach the USB cover to fix the USB cable in place Insert the USB cover into the tab of the USB holder 1...

Страница 75: ...GC4000 Series Hardware Manual 75 Removing the USB Holder Lift up the tab of the USB holder and then remove the USB cover 1 USB holder 2 USB cover ...

Страница 76: ...the side of the unit to prevent the USB cable from being disconnected Attaching the USB Holder Step Action 1 Insert the USB cable into the USB host interface 1 USB cable 2 Attach the USB holder to fix the USB cable in place 1 USB holder 2 USB cable 3 Insert the USB holder into the tab 1 USB holder 2 USB cable ...

Страница 77: ...GC4000 Series Hardware Manual 77 Removing the USB Holder Squeeze the tab of the USB holder and then remove the USB holder 1 USB holder 2 USB cable ...

Страница 78: ...78 ...

Страница 79: ... 5 GC4000 Series Hardware Manual 11 2012 Maintenance Overview This chapter explains how to maintain your GC4000 What Is in This Chapter This chapter contains the following topics Topic Page Regular Cleaning 80 Periodic Check Points 81 ...

Страница 80: ...et Insert the gasket correctly into the groove to comply with IP65 NOTICE EQUIPMENT DAMAGE z Power off the unit before cleaning it z Do not use hard or pointed objects to operate the touch panel since it can damage the panel surface z Do not use paint thinner organic solvents or a strong acid compound to clean the unit Failure to follow these instructions can result in equipment damage NOTICE GASK...

Страница 81: ...ty should be within the specified range z The operating atmosphere should be free of corrosive gases Electrical Specifications The input voltage should be within 20 4 to 28 8 Vdc Related Items z Are all power cords and cables connected properly Have any become loose z Are all mounting brackets holding the unit securely z Are there many scratches or traces of dirt on the installation gasket ...

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