F/FS 22-55
INSTALLATION AND MAINTENANCE INSTRUCTIONS
INDUSTRIAL WASHER-
PUB DATE: 03/02
EXTRACTORS
504 766
Страница 1: ...F FS22 55 INSTALLATIONANDMAINTENANCEINSTRUCTIONS INDUSTRIALWASHER PUBDATE 03 02 EXTRACTORS 504766 ...
Страница 2: ...4 5 PUTTING THE MACHINE INTO SERVICE 23 5 MAINTENANCE 24 5 1 INTRODUCTION 24 5 2 DAILY 24 5 3 MONTHLY OR AFTER 200 WORKING HOURS 24 5 4 EVERY 3 MONTHS OR AFTER 500 WORKING HOURS 24 5 5 EVERY 6 MONTHS OR AFTER 1000 WORKING HOURS 24 5 6 SAFETY VIBRATION SWITCH 25 5 7 TIGHTENING MOMENTS 26 5 8 LUBRICATION 27 5 9 DRIVING MECHANISM 28 5 10 WATER AND STEAM FILTERS 29 5 11 THRUST OF DOOR SEAL 29 5 12 SPR...
Страница 3: ...ne with frequency inverter do not change the parameters of the inverter Doing so can cause serious injury fire machine damage etc Instructions and warnings included in this manual do not cover all possible conditions and situations that can occur at installation maintenance or operations of the machine They must be understand in common sense Caution and carefulness are factors that can not be achi...
Страница 4: ...fuses any responsibilities in such cases Define dangerous areas in the laundry room and do not allow people to enter if the machine is in operation MACHINE INFORMATION This manual comprises information for the soft mount machine series with a load of dry linen 22 33 40 55 kg 50 80 100 and 125 lbs Verify the type of your machine according to your order and the name plate located on the machine rear...
Страница 5: ...out load 10 with a maximal standard deviation of the frequency 1 Electrical system of the machine 3x380 415V N 50 60Hz applicable for el heating 1x220 240V 50 60Hz not applicable for el heating 3x220 240V 50 60Hz applicable for el heating 3x380 480V 50 60Hz 3x380 415V 50Hz 3x380V 60Hz 3x440 480V 60Hz 3x220 240V 50Hz 3x208 240V 60Hz TOTAL INPUT OF THE MACHINE WITH electric heating 18 kW no heating ...
Страница 6: ...ly system 1 connection for manifold 1 5 6 10 connections to liquid soap supply system Soap hoppers 3 5 5 CONSUMPTION Mean water consumption depends on selected programme cca 550 dm3 145 US gal STEAM CONSUMPTION depends on selected programme Maximum steam consumption 22 kg cycle 1 48 51 lbs cycle 1 0 024 kg s 1 88 kg h 1 0 054 lbs s 1 194 lbs h 1 WORKING CONDITIONS ambient temperature mean ambient ...
Страница 7: ...ximal standard deviation of the frequency 1 Electrical system of the machine 3x380 480V 50 60Hz 3x200 240V 50 60Hz 3x380 415V 50Hz 3x380V 60Hz 3x440 480V 60Hz 3x220 240V 50Hz 3x208 240V 60Hz TOTAL INPUT OF THE MACHINE WITH electric heating 24 kW no heating steam heating 28 8 kW 4 8 kW 4 8 kW 380 440V 3AC 24 9 kW 3 6 kW 3 6 kW 208 240 V 480V 25 1 kW 3 6 kW 3 6 kW NOMINAL OUTPUT OF THE MOTOR AT RPM ...
Страница 8: ...for manifold 1 5 6 10 connections to liquid soap supply system Soap hoppers 5 CONSUMPTION Mean water consumption depends on selected programme cca 900 dm 3 240 US gal STEAM CONSUMPTION depends on selected programme Maximum steam consumption 33 kg cycle 1 72 77 lbs cycle 1 0 046 kg s 1 165 kg h 1 0 101 lbs s 1 364 lbs h 1 WORKING CONDITIONS ambient temperature mean ambient temperature in 24 hrs rel...
Страница 9: ...imal standard deviation of the frequency 1 Electrical system of the machine 3x380 480V 50 60Hz 3x200 240V 50 60Hz 3x380 415V 50Hz 3x380V 60Hz 3x440 480V 60Hz 3x220 240V 50Hz 3x208 240V 60Hz TOTAL INPUT OF THE MACHINE WITH electric heating 36 kW no heating steam heating 44 7 kW 8 7 kW 8 7 kW 380 440V 3AC 37 4 kW 7 3 kW 7 3 kW 208 240 V 480V 37 5 kW 7 3 kW 7 3 kW NOMINAL OUTPUT OF THE MOTOR AT RPM w...
Страница 10: ...n for manifold 1 5 6 10 connections toliquid soap supply system Soap hoppers 5 CONSUMPTION Mean water consumption depends on selected programme cca 1195 dm3 315 US gal STEAM CONSUMPTION depends on selected programme Maximum steam consumption 40 kg cycle 1 88 2 lbs cycle 1 0 055kg s 1 200kg h 1 0 123lbs s 1 441lbs h 1 WORKING CONDITIONS ambient temperature mean ambient temperature in 24 hrs relativ...
Страница 11: ...tem of the machine 3x380 480V 50 60Hz 3x200 240V 50 60Hz 3x380 415V 50Hz 3x380V 60Hz 3x440 480V 60Hz 3x220 240V 50Hz 3x208 240V 60Hz TOTAL INPUT OF THE MACHINE WITH electric heating 54 kW no heating steam heating 62 7 kW 8 7 kW 8 7 kW 380 440V 3AC 55 8 kW 8 2 kW 8 2 kW 208 240 V 480V 56 kW 8 2 kW 8 2 kW NOMINAL OUTPUT OF THE MOTOR AT RPM washing distribution spinning low high 7 5 kW 7 5 kW 400 V 1...
Страница 12: ...or manifold 1 5 6 10 connections to liquid soap supply system Soap hoppers 5 CONSUMPTION Mean water consumption depends on selected programme cca 1500 dm3 400 US gal STEAM CONSUMPTION depends on selected programme Maximum steam consumption 55 kg cycle 1 121 3 lbs cycle 1 0 076 kg s 1 275 kg h 1 0 168 lbs s 1 606 lbs h 1 Working conditions ambient temperature mean ambient temperature in 24 hrs rela...
Страница 13: ...2 INSTALLATION AND MAINTENANCE MANUAL PUBLICATION DATE 03 02 504 766 3 5 DIMENSIONS AND CONNECTIONS OF THE MACHINE 33 40 55 kg 80 100 125 lbs 22 kg 50 lbs 5 soaphoppers 22 kg 50 lbs 3 soaphoppers Fig 3 5 ...
Страница 14: ... 50 mm 1 97 50 mm 1 97 50 mm 1 97 H 1233 mm 48 54 two motors 1437 mm 56 57 one motor 1233 mm 48 54 1617 mm 63 66 1617 mm 63 66 1617 mm 63 66 I 173 mm 6 79 J 401 mm 15 8 two motors 87 mm 3 43 one motor 168 mm 6 61 730 mm 28 74 730 mm 28 74 730 mm 28 74 K 1417 mm 55 8 1388 mm 54 63 1567 mm 61 69 1567 mm 61 69 1567 mm 61 69 L 317 mm 12 5 362 mm 14 25 422 mm 16 61 422 mm 16 61 422 mm 16 61 M 235 mm 9 ...
Страница 15: ...acity M12 To remove the machine to its final location follow these precautions All passages and spaces the machine has to be transported through at installation should be reasonably dimensioned to meet the height and width of the machine including the package Never push pull or press the components protruding from the contour line of machine front part filling door control elements belt cover wate...
Страница 16: ...MEND TO INSTALL THE WASHING MACHINE IN A ROOM WITH A CELLAR OR ON A FLOOR HAVING ROOMS BENEATH WARNING IN CASE OF INSTALLATION IN A ROOM WITH A CELLAR OR ON A FLOOR HAVING ROOMS BENEATH THE INSTALLATION MUST BE APPROVED BY A STATIC ENGINEER TO MEET THE REQUIREMENTS OF PERMISSIBLE LOADING VIBRATIONS AND A NOISE LEVEL IN THE BUILDING THE MANUFACTURER IS NOT RESPONSIBLE FOR SUCH EFFECTS MODEL 22 kg 5...
Страница 17: ... BOLT M10 x 160 mm M16 x 160 mm TIGHTENING MOMENT 49 Nm 36 lbf ft 210 Nm 155 lbf ft Tab 4 3 B Fig 4 3 A Distances between washing machines walls and between other machines and optional design of the waste channel 1 Machine line of contour 2 Machine footing 3 Waste sump 4 Anchoring bolt 5 Draining elbow 6 Cover of waste sump ...
Страница 18: ...hould be made to make the water softer Only in some cases is the use of hard water desirable such as adding softener in the linen The soap supplier can help you with making the right decisions concerning hard water soft water washing programs type of soap and other related items to have the best wash results Characteristics mmol dm 3 dH Germany fH France England gr gal USA soft 0 1 25 0 7 0 12 0 8...
Страница 19: ... for connecting to the laundry steam line For dimensions of connection points see fig 3 5 The value of inlet steam pressure must correspond to the range stated in chapter 2 Technical specification Any other pressure values can cause an improper or insufficient function of the machine WARNING STOP THE MAIN STEAM INLET AND LET THE PARTS COOL DOWN AFTER THE CONNECTION TO AVOID POSSIBLE INJURIES WARNI...
Страница 20: ...NOT BE SUITABLE FOR CONNECTING TO AN IT SUPPLY SYSTEM 1 Earth leakage trip 2 Laundry electrical switchboard 3 Power supply protection 4 Washing machine 5 Phase conductors 6 Protective conductor 7 Main switch inlet terminal switchboard 8 Neutral conductor Fig 4 4 A Machine connection to electrical network with an earth leakage trip INLET CONDUCTORS AND POWER SUPPLY PROTECTION Inlet conductors of th...
Страница 21: ...etermined for strong electric circuits i e motors heating elements motor contactors circuit breaker main switch etc see the inner connecting diagram list A supplied with the machine SUPPLY CABLE CONNECTION TO THE MACHINE CABLE PREPARATION Use a cable or cord with copper conductors for the connection Adapt the conductor ends according the fig 4 4 B WARNING THE PROTECTIVE CONDUCTOR MUST BE LONGER SO...
Страница 22: ... FRONT VIEW IN COUNTERCLOCKWISE DIRECTION DURING EXTRACTION IF IT ROTATES IN OPPOSITE DIRECTION DISCONNECT TWO PHASES SWITCH THEM OVER AND CHECK AGAIN THE ROTATION DIRECTION 1 Main switch 2 Bushing 3 Clamp 4 Sag of inlet cable Fig 4 4 C Connection of main power inlet MACHINE PROTECTIVE CONNECTION From the safety reasons it is necessary to connect the washing machine to the laundry protection syste...
Страница 23: ...e machine water system Fig 4 4 E CHECK IF THE HOSE IS TIGHTEN BY CLAMP ANY LEAKAGE OF CHEMICALS MAY CAUSE THE PARTS CORROSION INSIDE OF THE MACHINE WARNING PLACE EXTERNAL MIXER MIXERS NEAR THE MACHINE NEVER INSIDE THE MACHINE WARNING ALWAYS INSTALL EXTERNAL MIXER MIXERS IN SUCH A WAY SO THAT POSSIBLE ESCAPE OF CHEMICALS COULD NOT CAUSE INJURY OF PERSONS OR DAMAGE OF PROPERTY WARNING DISCONNECT THE...
Страница 24: ... into service remove the three striking colour transport braces securing the vibrating machine components during the transport One brace fig 3 11 A B pos 1 is located in the front part of the machine accessible after the front lower cover removal The two braces 2 are placed in the rear machine part accessible after the rear cover removal After you have removed the braces mount the covers back to t...
Страница 25: ...of washing soaps 4 Soap hoppers must be cleaned at the end of each working day 5 Clean up the door gaskets to remove sediments and dirt Do not use solvents or acids to clean the rubber door gasket Do not use oil or grease on rubber After the machine has been cleaned up leave the door opened to provide the machine venting and to prolong the door gasket life service We recommend to shut off all main...
Страница 26: ...nto the rubber bushing 3 located into the limiter 2 which is bolted to the drum front face 1 The switch attached to the switchboard is a part of the machine skeleton which is attached to the frame and the limiter with the bushing is a part of the assembly that vibrates The vibration switch sensibility is given by a mutual adjusting of these two components which controls the unbalance level of line...
Страница 27: ...ay is to order the original part according the Spare parts manual WARNING REPLACE THE DAMAGED BOLT WITH A ONE OF THE SAME STRENGTH VALUE MARKED ON ITS HEAD IGNORING OF THE BOLT QUALITY AND MECHANICAL STRENGTH CAN CAUSE SERIOUS BODILY INJURIES Tighten the loosened bolts using the torque value stated in the following table Tightening Moments values of bolts and nuts for 22 kg 50 lbs machine fig 5 7 ...
Страница 28: ... Bolt nut Dimension Number of pcs Tightening Moments Nm Tightening Moments lbf ft A M20 x 65 24 12 600 00 443 00 B M12 x 30 8 70 00 52 00 33 kg TYPE nut KM13 1 450 00 332 00 C M12 x 35 6 70 00 52 00 D M30 x 80 1 800 00 590 00 E M12 x 38 4 25 00 18 50 Tab 5 7 B Fig 5 7 B Machines 33 40 55 kg 80 100 125 lbs MARKING OF THE BOLTS A Bolts of hub flange B Bolts fixing the pulley to the nut of fixing hou...
Страница 29: ...bricator Fig 5 8 Lubrication places of 33 40 55 kg 80 100 125 lbs machine for bearing house placed on rear of machine FOR ALL MACHINES 22 55 kg 50 125 lbs Once in 6 months or when needed grease spring suspension eyes fig 5 12 pos 6 guiding rods 3 the door handle casing fig 5 11 A pos 2 and the casings in the door brackets 2 The motor bearings are maintenance free do not lubricate The hub and pulle...
Страница 30: ...g it on the pulley faces If all points A B C D are touching the ruler the pulleys are aligned 1 Main housing with the pulley 2 Drum 3 Drive motor 4 Ruler Fig 5 9 5 10 WATER AND STEAM FILTERS Machines are equipped with filters on water and steam inlets if the machine has steam heating It is necessary to clean up the filters occasionally to avoid a prolongation of filling the machine with water Inte...
Страница 31: ...justed tighten up the securing bolt 1 to the groove in the casing 2 thread Fig 5 11 A Machines 22 kg 50 lbs 1 Handle bolt 2 Handle sleeve 3 Door carrier beam 4 Semicircle cuts 5 Handle pin 6 Hinge bolt 7 Hinge 8 Elimination washer 9 Door Fig 5 11 B Machines 33 40 55 kg 80 100 125 lbs ADJUSTING ON THE SIDE OF THE DOOR HINGE For machines 22kg 50lbs fig 5 11 A and if the adjusting described above is ...
Страница 32: ...ne has overload motor current protection by overcurrent relay All current protections have been set to the value according to a machine type stated on the power electrical scheme delivered with machine It is not recommended to change the setting of the current protector Check only the setting correctness of the current protectors If a current protector was exchanged set it up as follows 1 Turn off...
Страница 33: ...E TRIPS If the laundry is equipped with the earth leakage trip in the inlet circuit of the electric switchboard it is necessary to test it regularly The earth leakage trip is a very sensitive device and it provides a safety for operators avoiding a risk of an electric shock while the machine is in operation WARNING A QUALIFIED WORKER MUST PERFORM A TEST OF THE EARTH LEAKAGE TRIP FUNCTION AT LEAST ...
Страница 34: ...tuation occurs when microprocessor version at the end of a programme or when pressing the Stop button and the following function described in the Programming manual Electronic programmer card version When the door illuminated push button is pressed at the end of a programme or when the card is pulled out of the programmer after a safety delay CURRENT FAILURE DURING OPERATION When the power supply ...
Страница 35: ...ve inlet valve change the valve Water escaping check the inlet pipeline hoses valves filters tapes clamps their connections and eliminate possible leakage 6 3 TOO LONG HEATING TIME Electrical heating elements clogged or defective exchange heating elements for new ones Insufficient steam supply to many steam heated machines connected leakage of the steam system too high level of condensation in the...
Страница 36: ...ted drainage valve clean the drainage valve or exchange it Too small waste sump dimensions check the waste sump diameters and enlarge it accordingly 6 5 PROGRAMMER PROBLEMS See the chapter Troubleshooting in the programming manual according to your machine type Programming manual Electronic programmer Programming manual Card programmer ...
Страница 37: ...switch 83 161 3 modification 1 F02 117 002 224 Microswitch 83 161 3 modification 2 PRI 401 020 021 Fuse 1 6 A 345 805 363 032 Fuse 2 5 A 345 805 163 032 Fuse 1A F02 117 001 814 Coil modification F02 107 003 214 Door seal PRI 607 000 660 V belt XPZ 987 Lp 2 motor version PRI 607 000 065 V belt XPZ 2280 Lp PRI 345 006 011 Contactor LC1D1801 M7 1 motor version 200V PRI 345 000 047 Contactor LC1D1201 ...
Страница 38: ...5 163 032 Fuse 1A 100 521 Grey keyboard MCB FC 100 629 Black keyboard MCB FC PRI 340 015 019 Thermostat sensor 22 kg 50 lbs 100 052 Black keyboard MCB EC PRI 348 000 123 Grey keyboard MCB EC 503 839 Thermostat sensor 33 55 kg 80 125 lbs FOR MACHINES WITH CARD PROGRAMMER PRI 401 020 021 Fuse 1 6 A 345 805 363 032 Fuse 2 5 A 345 805 163 032 Fuse 1A PRI 340 019 019 Thermostat sensor 22 kg 50 lbs 503 ...
Страница 39: ... the machine will never be used again dismantle carefully the door with the hinge chapter 5 12 BE CAREFUL FALLING DOOR AND GLASS CAN CAUSE INJURIES 8 2 MACHINE LIQUIDATION For the machine liquidation after finishing its usage period respect the following instructions 8 2 1 POSSIBILITY OF THE MACHINE LIQUIDATION BY THE SPECIALIZED COMPANY Machine liquidation is executed by the competent company whi...
Страница 40: ...C CARD PROGRAMMER K24 INSTALLATION DATE INSTALLATION CARRIED OUT BY SERIAL NUMBER ELECTRICAL DETAILS VOLT PHASE HZ NOTE ANY CONTACTS WITH YOUR DEALER REGARDING MACHINE SAFETY OR SPARE PARTS MUST INCLUDE THE ABOVE IDENTIFICATION MAKE CERTAIN TO KEEP THIS MANUAL IN A SECURE PLACE FOR FUTURE REFERENCE DEALER ...
