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Solana Assembly and Maintenance Guide

page 6

2

Preparations

Preparations

CAUTION: To set up this unit, you will need
ssistance. Do not attempt assembly by yourself.

You must review and follow the instructions in this
guide. If you do not assemble and use the Solana
according to the following guidelines, you could void
the Precor limited warranty.

Required Tools

Tools that you need to obtain before assembling the
unit include:

⁹⁄₁₆

-inch socket wrench

¾-inch socket wrench

⁹⁄₁₆

-inch box wrench

¾-inch box wrench

Standard set of metric hex keys

Two adjustable pliers or crescent wrenches

Measuring tape

Wire tie cutter (cuts plastic tie wraps)

Rubber mallet

Step stool

Installation Requirements

Follow these installation requirements when assembling
the unit:

Fill out and mail the limited warranty card

. The

warranty card is found on the back cover of this
guide.

Set up the Solana on a solid, flat surface

. A

smooth, flat surface under the unit helps keep it
level. A level unit has fewer malfunctions.

Provide ample space around the machine

.

Open space around the machine allows for
easier access.

Insert all bolts in the same direction

. For

aesthetic purposes, insert all the bolts in the
same direction unless specified (in text or
illustrations) to do otherwise.

Leave room for adjustments. 

 Tighten fasteners

(such as bolts, nuts, and screws), so the unit is
stable, but leave room for adjustments. 

Do not

fully tighten fasteners until instructed (in the steps)
to do so.

Assembly Tips

A black 6-inch scale with white numbers is provided
at the bottom of every assembly instruction page.
Use this scale to identify the correct size bolts and
spacers. The head of a bolt is not used in
measuring the length of a bolt.

Note:

 A few of the bolts used to assemble the

Solana are longer than 6 inches. You may want to
use a measuring tape to accurately identify the
correct sizes.

To find out the length of a particular bolt, measure
its shank (the long, narrow part beneath the head).
Refer to the following diagram:

Bolt head

Bolt threads

Shank

To determine the
length of a bolt,
measure its shank.

Read all caution notes on each page before
completing that step.

Some pieces have extra holes that you will not use.
Use only those holes indicated in the instructions
and illustrations.

While you may be able to assemble the Solana by
reading the illustrations only, refer to the text for
important safety cautions and notes.

Содержание Pacific FITNESS Solana

Страница 1: ...Assembly and Maintenance Guide Solana Strength Training Fitness Equipment Leg Press optional equipment ...

Страница 2: ...Keep hands away from moving parts Always check the unit and its cables before each use Make sure that all fasteners and cables are secure and in good working condition Do not use outdoors Personal Safety During Assembly It is strongly recommended that a qualified dealer assemble the equipment Assistance is required Read each step in the assembly instructions and follow the steps in sequence Do not...

Страница 3: ...Begin 5 Unpacking the Equipment 5 Optional Equipment 5 Preparations 6 Required Tools 6 Installation Requirements 6 Assembly Tips 6 Assembly Instructions 7 Open Box 1 8 1 Assemble Main Structure 9 2 Assemble Weight Stack 11 Open Box 2 12 3 Assemble Press Arm 13 4 Assemble Chest Press Pec Fly 17 5 Assemble Seat Pads 18 6 Install Seat Extension 21 7 Assemble Leg Extension 22 8 Install Main Cable and ...

Страница 4: ...of Contents Adjustments and Maintenance 30 1 Cable Adjustments 30 2 Selector Stem Adjustments 31 Forward Angle Adjustment 31 Backward Angle Adjustment 32 Side to Side Vertical Adjustment 33 5 Maintenance 33 Warranty Card and Specifications Back cover 4 ...

Страница 5: ...s ships the unit in several pieces that require assembly Ask for assistance during the assembly process Review the Installation Requirements found on the next page When instructed to open a box carefully unpack the pieces and lay them on the floor near the location where you plan to use the equipment Be careful to open boxes and assemble components in the sequence presented in this manual If any i...

Страница 6: ... bolts in the same direction For aesthetic purposes insert all the bolts in the same direction unless specified in text or illustrations to do otherwise Leave room for adjustments Tighten fasteners such as bolts nuts and screws so the unit is stable but leave room for adjustments Do not fully tighten fasteners until instructed in the steps to do so Assembly Tips A black 6 inch scale with white num...

Страница 7: ...stance and follow the assembly steps sequentially the process will take time but is fairly easy CAUTION Obtain assistance Do not attempt to assemble the Solana by yourself Review the Installation Requirements on page 6 before proceeding with the following steps The Solana comes in two boxes Be careful to open boxes and assemble components in the sequence presented in this manual Note With so many ...

Страница 8: ...4 5 6 Open Box 1 Open Box 1 Open Box 1 Open Box 1 Open Box 1 Use tie cutters to open the boxes In this section you will assemble the main structure of the Solana The illustration shows the different parts that come in box 1 Open Box 1 Contents of Box 1 ...

Страница 9: ... Main Structur Assemble Main Structur Assemble Main Structure e e e e A Have an assistant hold the Main Upright steady while you align it with the Base Frame Attach using two 3 inch bolts four washers two locknuts Step 1 Assemble Main Structure Main Upright 2 3 bolts 4 washers 2 locknuts A Base Crossbar Base Frame ...

Страница 10: ...ide Tap a round end cap into the end of the Foot Support in the same manner as the factory installed side E Tighten the set screws with an appropriate hex key when the Foot Support is positioned properly F Attach the Guide Rod Bracket to the Chest Press Upright using two 3 inch bolts four washers two locknuts Finger tighten G Attach the Guide Rod Bracket to the Main Upright using two 3 inch bolts ...

Страница 11: ...hing in each weight to prevent the bushing from popping out CAUTION The weights are heavy Handle the weights carefully so as not to drop them or injure yourself Pick up and place one weight at a time on the Guide Rods Have someone hold the Guide Rods in place while you slide the weights on the stack D Place the Top Cap Weight on the Guide Rods with the hole facing away from the Chest Press Upright...

Страница 12: ...Open Box 2 Use tie cutters to open the box Box 2 includes the Seat Frame Pec Fly Arm Chest Press Lat Bar and cable assemblies The illustration shows the entire Solana assembly once you have completed installing the contents of box 2 Open Box 2 Lar Bar Chest Press Pec Fly Arm Seat Frame Cable Assemblies ...

Страница 13: ...haft on the Main Upright and attach it using one 1 inch washer one cap washer one inch locknut one dome cap Wrench tighten still allowing movement Lower the Press Arm slowly Note The Handle will rest temporarily on the crossbar of the Base Frame Place a protective towel underneath its pad until the Height Extender is assembled in the next step Step 3 Assemble Press Arm A B Threaded Shaft Main Upri...

Страница 14: ...ress Arm Bracket faces the Main Upright E While someone supports the Press Arm attach the Height Extender to the Press Arm Mounting Flange using one inch by 5 inch bolt two washers one locknut Wrench tighten Step 3 Assemble Press Arm Continued D Press Arm Bracket Press Arm Height Extender 1 x 51 4 bolt 2 washers 1 locknut E Round Mounting Flange Height Extender Position the Press Arm Bracket so th...

Страница 15: ...ld the cable attached to the Press Arm Release Spring away from the following assembly Cables pinched crimped or damaged during assembly are not covered by the warranty G Attach the Support Bracket to the Main Upright using one inch by 5 inch bolt two washers one locknut Wrench tighten Step 3 Assemble Press Arm Continued G F Press Arm Release Spring Height Extender 1 x 5 bolt 2 washers 1 locknut S...

Страница 16: ...ng one inch by 5 inch bolt two washers one locknut Wrench tighten J Slide the Press Arm Roller Pads into place The Pads are held in place by friction so you may need to readjust them from time to time H Round Mounting Flange Quick Release Handle Press Arm Roller Pad 1 x 5 bolt 2 washers 1 locknut Support Bracket Press Arm Bracket Height Extender Check that the Quick release operates smoothly and e...

Страница 17: ...Pec Fly Pin Holes point away from the Main Upright Note A step stool might be useful C While someone holds the Chest Press align it with the hole at the top end of the Chest Press Upright Attach it using one inch by 7 inch pivot bolt two inch washers one locknut Wrench tighten D One at a time slide each Pec Fly Arm onto the Pivot Shaft The Pin Hole should face away from the Main Upright Attach the...

Страница 18: ...flange pointing down D Align the Backpad Supports so that they extend off the bottom of the back side of the Backpad Attach using four 2 inch bolts four washers Wrench tighten CAUTION Assistance is required for the next steps E With the Backpad still on the floor have someone hold the Long Seat Bracket flange between the Backpad Supports close to the mounting holes Attach using two 2 inch bolts si...

Страница 19: ...Side Bars to the Short Seat Bracket flange using one inch by 8 inch bolt two inch washers one locknut The sequence will be bolt washer Side Bar Seat Bracket Flange washer locknut Wrench tighten H Attach the Seat Pad to the Seat Base Flange using two 1 inch bolts two washers Refer to the diagram for proper orientation Wrench tighten Step 5 Assemble Seat Pads Continued Backpad Side Bar 2 31 4 bolts ...

Страница 20: ...two inch washers one locknut Wrench tighten J Insert a Pop Pin into each Seat Bracket and wrench tighten K Attach the Back Rest Pad to the Chest Press Upright using two 3 inch bolts two washers Wrench tighten I 1 x 5 bolt 2 washers 1 locknut Long Seat Bracket 2 3 bolts 2 washers Back Rest Pad Chest Press Upright Thigh Pad Mount K J Pop Pin Step 5 Assemble Seat Pads Continued ...

Страница 21: ... two inch barrel spacers one locknut Wrench tighten still allowing movement C Slide the Seat Extension on the mounting stub on the Chest Press Upright Attach it using one 2 inch bolt two washers one locknut Wrench tighten D Align the other end of the Seat Extension with the Flat Bars Attach it to the second mounting hole from the top using one 3 inch bolt two washers one locknut Wrench tighten lea...

Страница 22: ...sher and Roller Pad on both ends of the Rod Place the smaller square black cap into the end of the Leg Extension E Have someone hold the Leg Extension in an upward position while you assemble the Ankle Pads Center the Ankle Pad Rod in the base of the Leg Extension Attach using two hex set screws Place a large washer and Roller Pad on both ends of the support tube F Tap the End Caps into all the Ro...

Страница 23: ... Place the loop end of the Weight Pin Lanyard into the U end of the Main Cable 43746 101 Align the U end of the Main Cable the top of the Selector Stem and the Top Cap Weight Attach using one 1 inch socket cap bolt Wrench tighten D Remove the Weight Pin and lower the Top Cap Weight on the Weight Stack Reinsert the Weight Pin into the Weight Stack Step 8 Install Main Cable and Pulley Weight Stack M...

Страница 24: ...ley Plates using one 2 inch bolt two washers one locknut H Feed the cable over one 4 inch pulley and attach it to the lower hole in the pulley window of the Chest Press Upright using one 2 inch bolt two inch step spacers one locknut Step 8 Install Main Cable and Pulley Continued I Feed the cable under and then over the bottom pulley of the Chest Press Arm J Feed the cable under and then over one 3...

Страница 25: ... G Guide Rod Bracket G 1 3 pulley 1 2 bolt 2 washers 1 locknut Floating Pulley Plates L 1 4 pulley 1 2 bolt 2 step spacers 1 locknut 1 4 pulley 1 2 bolt 2 step spacers 1 locknut 1 3 pulley 1 2 bolt 2 step spacers 1 locknut 1 3 pulley 1 2 bolt 2 step spacers 1 locknut Chest Press Main Upright Lat Bar Spring Clip N Lat Bar Holder J H E H I M K J K I Attached in Step 4 See inset See inset See inset ...

Страница 26: ...lat Bars using one 3 inch bolt two washers one locknut Ensure the cable runs between the Pulley and the bolt D Wrap the cable under one 3 inch pulley and attach it to the flange at the base of the Chest Press Upright using one 2 inch bolt two washers one inch barrel spacer one cable retainer one locknut The sequence will be bolt washer flange barrel spacer pulley cable retainer washer locknut Wren...

Страница 27: ...me using one 4 inch bolt two washers one cable retainer one locknut Wrench tighten H Feed the cable over one 4 inch pulley and attach it to the mid level bracket on the Main Upright using one 4 inch bolt two washers one inch barrel spacer one cable retainer one locknut The sequence will be bolt washer cable retainer pulley barrel spacer bracket washer locknut Wrench tighten E 1 3 pulley 1 2 bolt 2...

Страница 28: ... under one 3 inch pulley and attach it between the two plates at the other end of the foot support of the Base Frame using one 2 inch bolt two washers one locknut Wrench tighten K Attach the Curl Bar or Ankle Strap to the end of the cable using a Spring Clip Step 9 Install Lower Cable and Pulley Continued I 1 3 pulley 1 21 4 bolt 2 washers 1 locknut J 1 3 pulley 1 21 4 bolt 2 washers 1 locknut Cur...

Страница 29: ...als labeled 6 15 Press the decals to the front surface of the middle ten weight plates in the tab location as indicated Remove the front decal protector C Remove the backing for the decals labeled 16 20 Press the decals to the front surface of the bottom five weight plates in the tab location as indicated Remove the front decal protector This completes the assembly of your Solana Strength Training...

Страница 30: ...ng steps If the cables do not have the proper tension you could void the Precor Limited Warranty If you experience any of the above signs of cable problems make the adjustment as follows A Place the Weight Pin in the Top Cap Weight to ensure the least cable resistance B Insert both Pec Fly Locking Pins so that the Pec Fly Arms are in the locked position C Pull up on the Pec Fly Arms and tighten or...

Страница 31: ... using each part of the Solana When the base of the Selector Stem is clear of the Weight Stack observe the position of the Selector Stem The following sections describe how to adjust the Selector Stem when contact does occur The Selector Stem can be adjusted forward backward and vertically depending on the area of contact Forward Angle Adjustment When the Selector Stem angles forward toward the se...

Страница 32: ... away from the seat and contacts the inside of the Weight Stack during use adjust it by following these steps CAUTION This adjustment requires two people A Completely disassemble the Top Cap Weight Selector Stem and U bracket B Thread an Allen head set screw into the hole closest to the top of the U bracket and turn it clockwise until the end of the screw is flush with the inside surface of the U ...

Страница 33: ... Pull the Selector Stem and Top Cap Weight up to expose at least five Selector Stem holes B Insert the Weight Pin near the base of the Selector Stem to hold it in place C To center the Selector Stem loosen the socket cap bolt that attaches the Top Cap Weight to the U bracket D Once the Selector Stem is centered retighten the socket cap bolt securely E Lower the Selector Stem into the Weight Stack ...

Страница 34: ...R CONSEQUENTIAL DAMAGES SUCH AS INCONVENIENCE COMMERCIAL LOSS LOST PROFITS OR DAMAGE TO OTHER PROPERTY Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Conditions This warranty is valid only in accord...

Страница 35: ...rks of Precor Incorporated Specifications subject to change without notice Copyright 2001 Precor Incorporated Precor web site www precor com Precor Incorporated 20031 142nd Avenue NE P O Box 7202 Woodinville WA USA 98072 4002 NOTICE Precor is widely recognized for its innovative award winning designs of exercise equipment Precor aggressively seeks U S and foreign patents for both the mechanical co...

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