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 PD6310 Pulse Input Batch Controller

 

Instruction Manual

 

Batch Controller

Pulse, Open Collector, NPN, PNP, TTL, Switch Contact,
Sine Wave (Coil), Square Wave Inputs

5, 10, or 24 V Flowmeter Power Supply

K-Factor, Internal Scaling, or External Calibration

Start, Batch, Pause, & Stop with Front Panel Buttons

Display Batch Total + Rate, Grand Total, Batch Count or Preset

Single or Multi-Stage Batching with up to 8 Relays

Automatic Overflow Protection

Manual Control or Automatic Batching

Dual-Line Display

NEMA 4X and IP65 Rated Front Panel

UL Listed & CE Marked

Display Features 0.6" & 0.46" Digits

Six Full Digits on Each Line

Optional Superluminous Sunlight Readable Display

Free USB Programming Software & Cable

2 or 4 Isolated 4-20 mA Output Options

Input Power Options Include 85-265 VAC or 12-24 VDC

Isolated 24 VDC @ 200 mA Transmitter Power Supply

Modbus

®

 RTU Communication Protocol Standard

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ERIES

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USB Install

www.

.com

[email protected]

1.800.561.8187

Содержание PD6310-6H2

Страница 1: ...Batching with up to 8 Relays Automatic Overflow Protection Manual Control or Automatic Batching Dual Line Display NEMA 4X and IP65 Rated Front Panel UL Listed CE Marked Display Features 0 6 0 46 Digi...

Страница 2: ...this product for such applications does so at his her own risk Precision Digital Corporation shall not be held liable for damages resulting from such improper use Limited Warranty Precision Digital C...

Страница 3: ...Base Total Conversion Factor Total Reset 29 Batch Start Mode mode 30 Calibrating the Controller with External Source Cal 30 Setting the Display Parameter Intensity dsplay 31 Setting the Relay Operati...

Страница 4: ...ideal for simplifying independent batch control operations where local control is preferred to expensive and expansive plant operation systems Its superluminous LED digits make it easily readable in...

Страница 5: ...elays PD1104 PD6310 6H5 PD6310 7H5 2 relays 4 20 mA output PD1105 PD6310 6H7 PD6310 7H7 4 relays 4 20 mA output PD1107 Model number for replacement option card Accessories Model Description PDA1002 DI...

Страница 6: ...for a minimum of ten years if power is lost Power Options 85 265 VAC 50 60 Hz 90 265 VDC 20 W max or 12 24 VDC 10 15 W max Powered over USB for configuration only Fuse Required external fuse UL Recogn...

Страница 7: ...o the time units in which the rate is displayed Grand Totalizer Rollover Grand totalizer rolls over when display exceeds 999 999 999 Relay status reflects display Grand Total Alarms Up to seven user s...

Страница 8: ...Analog Out Programming 23 000 mA maximum for all parameters Overrange underrange max min and break Accuracy 0 1 FS 0 004 mA Temperature Drift 0 4 A C max from 0 to 65 C ambient 0 8 A C max from 40 to...

Страница 9: ...ic immunity standard RFI Amplitude Modulated 80 1000 MHz 10 V m 80 AM 1 kHz 1 4 2 0 GHz 3 V m 80 AM 1 kHz 2 0 2 7 GHz 1 V m 80 AM 1 kHz Electrical Fast Transients 2kV AC mains 1kV other Electrostatic...

Страница 10: ...el Mounting Instructions Prepare a standard 1 8 DIN panel cutout 3 622 x 1 772 92 mm x 45 mm Refer to Figure 1 for more details Clearance allow at least 6 0 152 mm behind the panel for wiring Panel th...

Страница 11: ...o provide 24 VDC power for the transmitter or sensor If the transmitter requires 5 or 10 VDC excitation the internal jumper J4 must be configured accordingly To access the voltage selection jumper 1 R...

Страница 12: ...ed to the controller shows the location of all connectors available with requested configuration Warning Do not connect any equipment other than Precision Digital s expansion modules cables or control...

Страница 13: ...h Input Connections Modbus RTU Serial Communications Serial communications connection is made to an RJ45 connector labeled M LINK on Figure 7 Use the PDA1232 for RS 232 interfacing or the PDA1485 for...

Страница 14: ...me of solenoid loads Check to confirm proper operation 3 Install the RC network at the controller s relay screw terminals An RC network may also be installed across the load Experiment for best result...

Страница 15: ...connectors on the expansion modules are identical and interchangeable they are used to connect additional modules to the system Note The jumper located between the RJ45 connectors of the PDA1044 must...

Страница 16: ...ure is enabled by configuring the relay and relative digital input s see page 36 In one example dry interlock contacts are connected in series to one digital input which will be used to force on energ...

Страница 17: ...r to the controller Front Panel Buttons and Status LED Indicators Button Symbol Description LED Status Menu 1 8 Relay 1 8 indicators START Right arrow F1 R Rate indicator BATCH Up arrow F2 T Batch Tot...

Страница 18: ...multi stage batch control or as alarms that will be active when the batch process is running A 4 20 mA output option is also available for retransmitting the process variable analog or pulse signal De...

Страница 19: ...desired with one relay for control then one would set the assignment of relay 2 assign2 to off rate or grand total The following pages show an illustration of how the above settings control the batch...

Страница 20: ...PROVU PD6310 Pulse Input Batch Controller Instruction Manual 20 www com information itm com 1 800 561 8187...

Страница 21: ...ve labeled MAINSTAL 3 Double click on the file named MAStart The program will open a few windows and install two programs on your com puter Simply follow the onscreen instructions until you see one of...

Страница 22: ...base for seconds minutes hours or day T Cf Total conversion factor Enter the conversion factor decimal point and the conversion factor mode Batch mode Automatic or manual batch control T dly Time dela...

Страница 23: ...on Dis 1 Display 1 Program display 1 value Out 1 Output 1 Program output 1 value e g 4 000 mA Dis 2 Display 2 Program display 2 value Out 2 Output 2 Program output 2 value e g 20 000 mA reset Reset Pr...

Страница 24: ...only after pressing Enter The display moves to the next menu every time a setting is accepted by pressing Enter Setting Numeric Values The numeric values are set using the Right and Up arrow buttons...

Страница 25: ...g features 3 Select the display units tags 4 Decimal point position 5 Program menu for scaling or calibration 6 Display parameter and intensity 7 Relay operation 8 4 20 mA analog output scaling Press...

Страница 26: ...lses gal The controller will automatically calculate the flow rate using the K factor and the time base selected Setting the Totalizer and Batching Features total After the input type is entered set t...

Страница 27: ...ent is certified to NIST standards Use the K Factor in the menu to match the rate totalizer with a flowmeter s k factor pulse unit of measure Use the Scale menu to scale process inputs without a signa...

Страница 28: ...hods can be employed at a time The Scale and Calibrate functions can use up to 32 points default is 2 The number of points should be set for Scale and Calibrate accordingly under the Number of Points...

Страница 29: ...be applied or programmed The error message might be caused by any of the following conditions 1 Input signal is not connected to the proper terminals or it is connected backwards 2 Wrong signal select...

Страница 30: ...le to reset the grand total after the assigned preset is reached Non Resettable Totalizer The total and grand total can be password protected to prevent unauthorized resets The grand total can be prog...

Страница 31: ...odbus input 6 Off no display 7 Display rate units 8 Display rate 9 Display total 10 Display grand total 11 Toggle rate and total 12 Toggle rate and grand total 13 Display batch count 14 Relay set poin...

Страница 32: ...atch process only after alarm condition has cleared e Pump alternation control automatic reset only for level applications unrelated to batch control f Sampling the relay is activated for a user speci...

Страница 33: ...pplications but may be used then the controller is in other applications 4 Automatic manual reset when not in a batch process non latching 5 Latching manual reset only when not in a batch process 6 La...

Страница 34: ...ation In fail safe mode of operation the relay coil is energized when the process variable is within safe limits and the relay coil is de energized when the alarm condition exists The fail safe operat...

Страница 35: ...relays will enable and initialize to their programmed states when the batch process is started Grand total alarm relays will initialize to their programmed state at controller power up Fail Safe Oper...

Страница 36: ...lay Action menu and set the action to off 2 In the Advanced features User menu program any of the digital inputs to Force On any of the internal relays 1 4 3 Connect a switch or dry contact between th...

Страница 37: ...e details The utility of this function can of course be expanded beyond sampling and be used whenever a timed relay output closure is required when the batch total interval reaches a certain set point...

Страница 38: ...every time the set point is crossed going up for high alarms and going down for low alarms The sample time can be programmed between 0 1 and 600 0 seconds Total Relay Sampling Operation When the batc...

Страница 39: ...s to the Off time delay Note If Automatic or Manual A mAn reset mode is selected the LED follows the reset point and not the relay state when the relay is acknowledged Scaling the 4 20 mA Analog Outpu...

Страница 40: ...t for automatic operation Setting Up the Password pass The Password menu is used for programming three levels of security to prevent unauthorized changes to the programmed parameter settings and to pr...

Страница 41: ...the programming mode the controller returns to its password protected condition Disabling Password Protection To disable the password protection access the Password menu and enter the correct passwor...

Страница 42: ...menu in the order they appear in the menu Display Parameter Action Setting Gate Gate Gate settings Lo G Low gate Program Low gate value Hi G High gate Program High gate value filter Filter Set noise f...

Страница 43: ...n Minimum Program minimum mA output allowed Calib Calibrate Calibrate 4 20 mA output internal reference source used for scaling the output Display Parameter Action Setting 4 nmA 4 mA output Enter mA o...

Страница 44: ...x display manual alarm reset or total reset will function while a batch is running Multi Point Calibration Scaling The controller is set up at the factory for 2 point linear calibration The number of...

Страница 45: ...ding is used in addition to the filter function Rounding causes the display to round to the nearest value according to the rounding selected This setting affects the last two digits regardless of deci...

Страница 46: ...to 32 linearization points can be selected under the linear function The multi point linearization can be used to linearize the display for non linear signals such as those from level transmitters use...

Страница 47: ...erform the analog output calibration it s recommended to use a milliamp meter with a resolution of at least 0 1 A to measure the output current The values saved internally during this procedure are us...

Страница 48: ...um dis play values on line 2 Ln2 gt Display the grand total on line 2 Ln2 bc Display the batch count on line 2 Contrl Directly access the control menu Display Description disabl Disable the selected f...

Страница 49: ...e software version of a controller 1 Go to the Diagnostics menu diAG and press Enter button 2 Press Up arrow button and scroll to Information menu Info 3 Press Enter to access the software number SFT...

Страница 50: ...ase GT tb Second Grand total conversion factor T CF 1 000 Grand total reset T rst Manual Relay 1 assignment Asign1 Total Relay 2 assignment Asign2 Total Relay 2 preclose preCls No Relay 3 assignment A...

Страница 51: ...ss Slave Id 247 Baud rate baud 9600 Transmit delay Tr dly 50 ms Parameter Display Default Setting Parity Parity Even Byte to byte timeout t byt 010 0 1 sec F1 function key F1 Start F2 function key F2...

Страница 52: ...does not respond to input changes reading a fixed number Check Display assignment it might be displaying max min or set point Display alternates between 1 Hi and a number 2 Lo and a number Press Menu...

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