PowerRiv
®
Release date:
June 2016
PC-Software:
2.0.2.13
Firmware:
2.3.6.0
OPERATING INSTRUCTIONS
Programmable battery blind rivet tool
HST-PR-PRO | HST-PR-5-PRO | HST-PR-PRO-H
HST-PR-PRO-M | HST-PR-5-PRO-M | HST-PR-PRO-H-M
PRO-M
PRO
Страница 1: ...elease date June 2016 PC Software 2 0 2 13 Firmware 2 3 6 0 OPERATING INSTRUCTIONS Programmable battery blind rivet tool HST PR PRO HST PR 5 PRO HST PR PRO H HST PR PRO M HST PR 5 PRO M HST PR PRO H M...
Страница 2: ...n 11 3 1 0 Information contained in this document 11 3 2 0 Owner responsibilities 11 3 2 1 Personnel responsibilities 11 3 2 2 Personnel training 11 3 3 0 Risks when using the tool 11 3 4 0 Electrical...
Страница 3: ...4 2 4 Pulling units for blind rivets 26 4 2 5 Pulling units for lockbolts 26 4 2 6 Compression bushing for blind rivets 27 4 3 0 Place blind rivets 29 4 4 0 Activation of the QuickRiv function 31 5 So...
Страница 4: ...hs technik com 4 9 Storage 55 10 Technical Data 56 10 1 0 PowerRiv PRO 56 10 2 0 PowerRiv PRO M 57 11 Accessories 58 11 1 0 Information 58 11 2 0 Accessories 58 12 Drawings 60 12 1 0 Extensions 60 12...
Страница 5: ...tteries must be collected separately and disposed of at an environmentally compatible recycling facility Drained batteries can be disposed of directly Transport Li Ion batteries are subject to the spe...
Страница 6: ...hone 0 76 28 91 11 0 Fax 0 76 28 91 11 90 E Mail info hs technik com Web www hs technik com 6 1 Nosepiece 2 Micro USB port 3 Serial number 4 Mandrel container 5 Display back 6 Quit button 7 Label 8 Tr...
Страница 7: ...ctrical device off immediately if it locks up and be prepared for high reaction torques that can cause kickback The tool locks up when it is overladed or jams in the workpiece 1 Symbols and general hi...
Страница 8: ...d fault free operation can be ensured We are not liable for damages and operational errors that result from non compliance with these operating instructions If difficulties arise nonetheless please co...
Страница 9: ...lowing improper use improper installation placement into service operation and maintenance operating the tool with defective safety equipment or improperly installed or non functioning safety and prot...
Страница 10: ...er and personnel authorized to operate the tool It contains the relevant rules and information which may not be duplicated distributed or otherwise shared either in whole or in part The copyright for...
Страница 11: ...k safety and accident prevention rules and have been briefed on tool operation Safety practices should be reviewed regularly with all personnel operating the tool 3 2 1 Personnel responsibilities All...
Страница 12: ...electrician Inspect the tool s electrical components on a regular basis Repair loose connections and damaged cables immediately Remove the battery before performing repairs on the tool WARNING The too...
Страница 13: ...roduce sparks that can ignite dust or vapors c Pay attention to environmental conditions Do not expose tools to rain Do not use tools in a damp or wet environment d Keep children and other persons awa...
Страница 14: ...the tool Make sure that the tool is switched off before connecting it to the battery picking it up or carrying it Carrying the tool with your finger on the power switch or connecting to a power source...
Страница 15: ...ly maintained tools jam less frequently and are easier to operate g Follow these instructions when using the tool and accessories Take into account the working conditions and the work to be performed...
Страница 16: ...ries in the power tools Using other batteries may result in injury and fire hazard c If the battery is not used for an extended period it should not remain in the charger or in the tool If it is expec...
Страница 17: ...rging it must be removed from the charger or riveting screwing tool immediately i Keep unused batteries away from paper clips coins keys nails screws or other small metal objects that could create a s...
Страница 18: ...ep up transformer generator or DC outlet c Make sure that the battery charger air vents are not covered or blocked d Do not store the tool battery charger or battery in places where the temperature mi...
Страница 19: ...contact with substances such as lubricants and grease These substances are flammable on the skin If you should come in contact with them wash the affected area carefully 6 Avoid unsafe working positi...
Страница 20: ...battery align the tongue of the battery with the groove in the casing so it can easily slide into place Always slide it on completely until it locks with a click Check that the battery is correctly l...
Страница 21: ...counterclockwise direction to release it and remove it from the riveting device After emptying the container reinstall and tighten it DANGER The residual rivet mandrel collection container must not g...
Страница 22: ...chnik com Web www hs technik com 22 4 1 2 Trigger Trigger 4 1 3 LED WARNING Never look directly at the LED After pressing the trigger the LED will switch on The after run time for the LED after the st...
Страница 23: ...initial commissioning of the device comply with the following instructions Read the general safety instructions completely Ensure that the riveting device is not damaged and no parts are missing The b...
Страница 24: ...max mandrel diameter 4 5 mm HST FHMG 20 Security nosepiece for max mandrel diameter 2 0 mm HST FHMG 24 Security nosepiece for max mandrel diameter 2 4 mm HST FHMG 27 Security nosepiece for max mandrel...
Страница 25: ...t use force the nosepiece must be able to be screwed on by hand NOTICE The guide tube in the blind riveter has a diameter of 5mm Lockbolts or aeronautic fasteners may need a bigger diameter Here you n...
Страница 26: ...125 Nose assembly length 125 mm ZUG 155 Nose assembly length 155 mm ZUG EXPANDER 100 Pulling unit for lockbolt type LKE 950 100 ZUG EXPANDER 160 Pulling unit for lockbolt type LKE 950 160 ZUG FXG 60...
Страница 27: ...4 2 6 Compression bushing for blind rivets A compatible compression bushing for each extension of a blind rivet setting tool is available The compression bushing reduces the shaft diameter to prevent...
Страница 28: ...piece is for max mandrel diameter 2 0 2 4 mm PRIV M232 85 Compression bushing for extension 85 mm Is required if the nosepiece is for max mandrel diameter 2 7 3 2 mm PRIV M224 125 Compression bushing...
Страница 29: ...k com 29 4 3 0 Place blind rivets DANGER The riveting tool must always be placed at a right angle 90 on the surface to be riveted Only use the nosepiece suitable for the rivet The wrong nosepiece can...
Страница 30: ...nent until the rivet rests firmly against it and the riveting tool pressure switch is activated Maintain light pressure during the rivet setting operation in order to ensure an optimal result 4 Activa...
Страница 31: ...x 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com 31 4 4 0 Activation of the QuickRiv function NOTICE The QuickRiv function of PRO PRO M tools can be activated via the software...
Страница 32: ...irchen Phone 0 76 28 91 11 0 Fax 0 76 28 91 11 90 E Mail info hs technik com Web www hs technik com 32 5 Software All adjustments of the tool can be done in the HST Tool Manager Software Read the manu...
Страница 33: ...he start switch 1 The tool is activated Display indicator Trigger Press the start switch 1 The message empty appears on the display The detached mandrels must be emptied from the container This must b...
Страница 34: ...ool can be reactivated from this mode if the battery is installed by pressing the start trigger ThetimeofstandbyandshutdowncanbechangedintheHST Tool Manager Please read the manual of the HST Tool Mana...
Страница 35: ...tion of the misery strategy 1 Remove the battery 2 Hold the trigger 3 Slide the battery on 4 The display shows the voltage 5 Hold the yellow display button for 2 seconds the message S Mode apperas at...
Страница 36: ...umber or program number of the active program e g P03 Battery display Shows the charging status of the battery in 5 different statuses Function display green connected yellow searching for connection...
Страница 37: ...nows directly whether his work was correct which setting force is specified for the next rivet process or why the tool is not executing a riveting process Furthermore the worker is notified in time by...
Страница 38: ...en Phone 0 76 28 91 11 0 Fax 0 76 28 91 11 90 E Mail info hs technik com Web www hs technik com 38 Battery status 50 100 Battery status 10 30 Battery status 30 50 Battery status 5 10 Battery status le...
Страница 39: ...ccessfully restarted By briefly pressing the start trigger the tool will move to its home position and checks the tool for functionality Then the device is operationally ready Product ID must be scann...
Страница 40: ...When attempting to set a rivet the pressure switch is still pressed after the previous rivet setting operation The pressure switch must be released and pressed again At lockbolts or adapt Huck version...
Страница 41: ...K notice Display settings HST Tool Manager Signals OLED display smiley The first of three rivets was successful In the visualisation area the counter is degressive This notice is also available as an...
Страница 42: ...OK results are the same as the OK results The visualisation area is framed in red and the green result display is also red All 3 setting processes were successful Example for NOK setting process Proce...
Страница 43: ...ge is shown Voltage is displayed After sliding on the battery the message trigger appears If the trigger will not be released the battery voltage is shown If you press the yellow display button then t...
Страница 44: ...be separately confirmed by the worker pressing a button on the display The riveting process was not processed within the specified time Riveter tries to dial into the network Riveter has found the net...
Страница 45: ...motor exceeded contact manufacturer Maximum logic voltage exceeded tool must be repaired Riveter has successfully started up but can not connect to the superordinate controls Maximum allowable force...
Страница 46: ...info hs technik com Web www hs technik com 46 Mistake in sensor value contact the manufacturer Engine does not starts correctly Engine defective or wrong programmation Check the pulling direction of t...
Страница 47: ...re Cleaning agents Do not use fat solvent or corrosive cleaning agents or water Do not spray cleaning agents solvents or flammable substances into the openings in the housing The tube guiding the mand...
Страница 48: ...rial number of the tool date rivet count type of work performed The following maintenance and checks must be performed at regular intervals and when the tool is heavily soiled Check the nosepiece 1 da...
Страница 49: ...owed to block them otherwise 8 3 0 Recommended spare parts PRIV M201 Chuck jaws housing BNG 2010 M06 1 Chuck jaws standard 1 set 3 pieces PRIV M203 Pusher chuck jaws PRIV M204 Spring chuck jaws 8 4 0...
Страница 50: ...ression springs used to increase contact pressure Clean the interior of the sleeve thoroughly with a cloth SW 14 5 SW 17 Hold the spacer using a SW14 open end wrench Loosen the chuck jaw housing 5 wit...
Страница 51: ...k com 51 6 7 8 Clean the chuck jaws 6 with a soft wire brush and check it for damage Moisten the chuck jaws carefully with a fluid oil fat or teflon spray Attention Don t clean the blind riveter with...
Страница 52: ...rings used to increase contact pressure Identical process at the fast exchange system Hold the spacer using a SW14 open end wrench Loosen the chuck jaw housing 5 with an SW17 open end wrench and pull...
Страница 53: ...the new spacer and tighten it using an SW14 open end wrench Reassemble the parts in the reverse direction Important Use the pusher rod 4 that fits the spacer Remove the chuck jaw housing chuck jaws pu...
Страница 54: ...76 28 91 11 0 Fax 0 76 28 91 11 90 E Mail info hs technik com Web www hs technik com 54 Tighten the chuck housing using an SW17 open end wrench To do this hold the spacer using an SW14 open end wrenc...
Страница 55: ...the battery when you are not using the riveting tool If you do not use the battery for a long period of time it should be stored fully charged in a dry place and protected from dust Store the rivetin...
Страница 56: ...22 mm sec max 22 mm sec Device stroke 25 mm 25 mm 25 mm Drive brushless high powered motor brushless high powered motor brushless high powered motor Lighting Power LED Power LED Power LED Display OLE...
Страница 57: ...max 22 mm sec max 22 mm sec Device stroke 25 mm 25 mm 25 mm Drive brushless high powered motor brushless high powered motor brushless high powered motor Lighting Power LED Power LED Power LED Display...
Страница 58: ...telephone 49 0 7628 9111 0 DANGER Improper use of potential supplemental devices or accessories from other manufacturers may pose a risk of injury to persons WARNING Only use supplemental devices or...
Страница 59: ...V B5 B Mandrel container Weight 20g Volume 150 cm HST THS MINI Tool holder max 42 mm TSB 03 Balancer TSB Bearing load 1 0 3 0 kg THS Tool holder system individual design for the products the customer...
Страница 60: ...Im Martelacker 12 D 79588 Efringen Kirchen Phone 0 76 28 91 11 0 Fax 0 76 28 91 11 90 E Mail info hs technik com Web www hs technik com 60 12 Drawings 12 1 0 Extensions...
Страница 61: ...in all PRIV B2 x x x PRIV B2 Drive unit x PRIV B2 5 Drive unit x PRIV B2 PRO Drive unit x PRIV B3 Set circuit board limit switch x x x PRIV B4 PRO Motor pinion gear mainboard start trigger in the hous...
Страница 62: ...unit x PRIV B2 PRO M Drive unit x x PRIV B3 Set circuit board limit switch x x x PRIV B4 PRO Motor pinion gear mainboard start trigger in the housing mounted x PRIV B4 PRO H Motor pinion gear mainboar...
Страница 63: ...Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com 63 12 3 0 Exploded drawing...
Страница 64: ...rm Gepr Bearb 08 01 2008 D Helmuth Solid Works 2009 Blindnietger te Blindnietger t BNG 2011 Ritzelwelle komplett Index Name Datum nderung Oberfl che Masse g Kunde Zwischenwelle kpl PRIV B1 Intermediat...
Страница 65: ...fringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com 65 43 42 41 C 2 3 1 4 B A D PRIV B2 PRO M PRIV B2 5 PRO M Drive unit PRIV B3 Set...
Страница 66: ...g Nr Bennenung Material Datum Name Norm Gepr Bearb 19 04 2013 D Helmuth Solid Works 2009 Blindnietger te Blindnietger t PowerRIV Explosionszeichnungen Motor mit Steuerung Index Name Datum nderung Ober...
Страница 67: ...11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com 67 97 98 99 97 100 C 2 3 1 4 B A D E Zetnik H Ma stab 1 2 Bennenung Material Datum Name Bearb 29 02 1012 Oberfl ch...
Страница 68: ...u are still not able to solve the problem contact HS Technik GmbH Phone 49 0 7628 9111 0 E Mail info hs technik com Please have the following information ready when reporting a problem Serial number o...
Страница 69: ...for the nosepiece Change nosepiece Mandrel with chuck jaws wedged Loosen the nosepiece remove the nut and sleeve Loosen the Chuck jaw housing change chuck jaws if required Battery is not charging on...
Страница 70: ...null and void The devices specified below comply with the valid EGB EMV standards applicable at the time of publication Manufacturer Company HS Technik GmbH Location Im Martelacker 12 D 79588 Efringe...
Страница 71: ...Im Martelacker 12 D 79588 Efringen Kirchen Telefon 0 76 28 91 11 0 Telefax 0 76 28 91 11 90 E Mail info hs technik com Internet www hs technik com 71...
Страница 72: ...com Die technischen Daten in dieser Drucksache geben einen Anhalt sind aber ohne Gew hr Konstruktions nderungen vorbehalten Unsere Konstruktionsvorschl ge sind unverbindlich HST20160622POPJSFHHMH The...
