Powerline PL2150 Скачать руководство пользователя страница 12

Due to normal blade wear, sharpening, or blade replacement it will be necessary to adjust
the blade position. Blade adjustments control height and levelness.  

There are three areas where the adjustments are made.  (1) The blade screw holes in the
blade carrier are slotted so the blade can be moved up/down in the carrier.  (2) The blade
height adjustment is accessible through the right side chassis panel. (3) The leveling adjust-
ment set screws located in the top of the blade carrier.  The following procedure includes
the removal of the shroud and complete adjustment of the blade.

WARNING!  The cutting blade is extremely sharp.  Serious bodily harm can
result from mishandling.

1. Disconnect power and remove the shroud.

A. Remove the two thumb knobs.  One is at the bottom of the keyboard control panel.

The other is located on the left front shroud.

B. Remove the two screws at the bottom rear of the shroud.
C. Remove the two screws from the top rear of the keyboard control panel.  Separate

the control panel from the shroud and carefully disconnect (pull) the ribbon cables
(4) from the rear of the keyboard control panel.  Feed the cables through the hole
in the shroud.

D. Slide the shroud toward the front of the machine so the ready light is separated

from the shroud.

E. Lift the shroud and rear safety cover from the electric cutter.  Carefully reconnect

the cables to the rear of the keyboard control panel.

2. Make sure the blade is in the highest position (top of blade carrier slots).  If neces-

sary, install and tighten the blade holders as instructed in Sections 7.1 & 7.2. Loosen
the blade retaining screws and move the blade to the top of the slot.  (The blade must be lowered to access the far right
blade screw.) Retighten the blade retaining screws. Remove the blade holders and install and tighten the two blade
retaining screws in their place.

3. With the blade in the up position, measure the distance from the top of the blade car-

rier to the cutting stick.  The distance should be 9 3/8". If necessary, adjust the blade
adjustment screw (accessible through the right side chassis panel) until the distance is
correct.

4. Activate power, lower the blade to the lowest cutting position and turn off the On/Off

toggle switch. Again measure from the top of the blade carrier to the cutting stick.
The distance should be 6 1/16".  If necessary, raise the blade to its highest position in
the carrier and repeat step 4.

5. Place a 1/4" stack of paper over the entire length of the cutting stick and initiate the

cutting cycle.  If the blade cuts evenly through the last sheet of paper and just slightly
into the cutting stick, no further adjustment is necessary.  If the last sheet is not cut evenly through, proceed as follows:
A. Loosen the blade retaining screws so they securely hold the blade in position, but will allow movement when turn-

ing the blade leveling set screws.

B. Adjust the blade leveling set screws clockwise in 1/4 turn increments and test cut until the bottom sheet of paper is

cleanly cut with the blade cutting slightly into the cutting stick.  If the blade cannot be adjusted for a correct cut
using the blade leveling set screws, slide the blade to a lower position in the blade carrier slots and repeat the level-
ing adjustment.

6. After the blade has been adjusted for a correct cut, disconnect power and remove the front deck.
7. Inspect the trunnion gears on the blade adjustment shaft to ensure the gears are meshing in the center.  If necessary,

adjust the shaft collars to obtain the proper gear mesh.

8. Reinstall the front deck and carefully disconnect (pull) the cable from the rear of the keyboard control panel.
9. Reinstall the shroud, carefully feeding the cable through the hole in the shroud.
10.Carefully reconnect the cable to the rear of the keyboard control panel and mount it onto the shroud.
11.Reinstall the thumb screws and rear deck screws to secure the shroud.

NOTE:  The bottom edge of the clamp should always be approximately 1/8" lower than the sharp edge of
the blade.

PowerLine

TM

Operating Instructions

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Содержание PL2150

Страница 1: ...ase of operation Each component has been engineered to perform reliably and is 100 factory tested to ensure years of quality service We recommend that you familiarize yourself with the cutter by caref...

Страница 2: ...utting process 12 False Clamp Can be attached to the bottom of the permanent clamp 13 Cutting Stick Protects the knife edge at the bottom of the cutting cycle 14 Leg Levelers Adjustable feet ensure a...

Страница 3: ...able controller is English The default for movement of the back gauge and subsequent readout is in inches To change either see Section 5 0 1 Display During setup the LCD provides prompts and informa t...

Страница 4: ...is locked in place by two thumb screws 1 located near the ends of the top rear surface of the back gauge Remove these screws before operating the electric cutter To do so first remove the rear safety...

Страница 5: ...20 Amp receptacle NEMA 6 20R Have a qualified electrician install the appropriate branch circuit and receptacle 4 6 Optional Side Tables To install the optional side tables align the holes in the tab...

Страница 6: ...if the operator enters the position 14 223 the cutter will automatically round to position 14 225 and go to that position The same is true for metric untis only the 2nd decimal place rounds to the nea...

Страница 7: ...amp If you have not installed the false clamp press 1 2 Is Back Gauge Free to Move With valid back gauge position or Warning Unknown Back Gauge Position Is back gauge free to move When back gauge posi...

Страница 8: ...een factory programmed for test purposes You may reprogram the settings by following instructions in Sec 6 4 When the required setup is indicated press the ENTER key The display will show The Auto Adv...

Страница 9: ...e ENTER key If you select the key entry method enter the back gauge starting position by pressing the appropriate numerical and decimal point keys Press the ENTER key to install the selected position...

Страница 10: ...ositions by pressing the Next key To return the back gauge to the first operating position press the CE key followed by the ENTER key 6 Press 2 to store this program in your PowerLine s memory where i...

Страница 11: ...Serious bodily harm can result from mishandling NOTE To prevent dulling the knife do not let the knife edge contact any surface except the cutting stick or blade carrier A newly sharpened or new blade...

Страница 12: ...ade car rier to the cutting stick The distance should be 9 3 8 If necessary adjust the blade adjustment screw accessible through the right side chassis panel until the distance is correct 4 Activate p...

Страница 13: ...e to the slider block top rear center of the back gauge 2 Loosen or tighten the socket head screws on the rear side of the back gauge as follows A Cut paper at each end of the back gauge to determine...

Страница 14: ...side of the slider block for reference Slightly loosen the two screws that hold the Home flag to the slider block Slide the Home flag the direction and distance determined in step 1 Retighten the Hom...

Страница 15: ...tware is set up for 26 000 or 21 000 The digits on the lower right side represent the number of encoder pulses that the BG encoder sensor sees This number should change if the service technician manua...

Страница 16: ...select a 26 cutter and 2 to select a 21 cutter The 3 key is reserved for future use and has no function at present The cutter must then be turned off and then back on to implement the new backgauge l...

Страница 17: ...e may have caused the thermal protection of the blade drive motor to stop the motor Make sure the blade drive cooling fan is operating See Sections 6 7 Too much paper has been loaded which has disable...

Страница 18: ...6 W O210087 1 Right Rear Deck 21 EC W O260087 1 Right Rear Deck 26 EC 7 W O260155 1 Control Box 8 M S037048 4 Leg Leveler 9 M S006003 4 5 16 181 3 4 Carriage Bolt M S007002 4 Acorn Nut 10 W O210085 1...

Страница 19: ...Tower Tie Bar 26 EC 4 W O260020 1 Right Front Tower 5 W A260022 1 Right Rear Tower Ass y 6 W O210092 1 Rear Deck Spacer 21 W O260092 1 Rear Deck Spacer 26 7 W O210093 1 Front Deck Spacer 21 W O260093...

Страница 20: ...ber Qty Description 1 WRA021018 1 Clamp Drive Motor M S011004 1 1 8 x 1 Key 2 W O260076 1 12L Clamp Motor Pulley 3 M S025003 1 300XL100 Timing Belt 4 M S019030 1 Drive Screw Collar M S002007 2 10 32x3...

Страница 21: ...ring 11 W A260039 1 Short Trunnion Assy 12 W A260960 1 DC BG Motor Assy 13 W O260040 1 Push Pull Shaft Assy 26 EC W O210040 1 Push Pull Shaft Assy 21 EC 14 M S025055 1 140t 3mm HTD Belt 15 W O260129 1...

Страница 22: ...ear W O260170 2 Knife Holder Tool Electric Component Panel Item Part Number Qty Description 1 W O260302 1 Electric Component Panel 26 W O210302 1 Electric Component Panel 21 2 M S045235 1 30V TBS Diod...

Страница 23: ...1 DC BG Motor Assy 11 W O260308 1 BG Encoder Bracket 12 M O260301 1 Magnetic Encoder Board 13 M S045255 1 Magnetic Encoder Wheel 14 M S022148 1 72T 3mm HTD Pulley 15 W O260113 1 Bearing Hub 16 M S0070...

Страница 24: ...LAMP BLADE MOTOR FAN 12A CIRCUIT BREAKER POWER SWITCH TRANSFORMER POWER FUSE 2 AMP F A CUTTING LIGHTS SAFETY COVER SWITCH T V S DIODE MOTOR CONTAC CLAMP ENCODER SENSOR SENSOR BG HOME SENSOR BOARD BG E...

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