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Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or prop-
erty damage! Retain instructions for future reference.

Powerex • 150 Production Drive • Harrison, OH 45030 • USA

General Description

The Powerex vacuum pumps are lubri-
cated-vane vacuum pumps, which can
be used for a variety of applications.
These vacuum pumps create a suction
system, designed to rid unwanted flu-
ids and/or gases from the working area.
Wasted fluids are deposited into a col-
lection tank, and the vapors are filtered
through the system and then vented
into the atmosphere.

The Powerex vacuum pumps draw the
intake gas through a suction filter
(available as a factory installed option
or may be provided by the customer), a
protective stainless steel screen, and a
built-in suction valve to fill the inlet
section of the pump (Figure 1). The
centrifugal force resulting from the
rotation of the rotor, forces the vanes
against the inner wall of the pump
body, thereby forming three chambers
leading to a succession of variable vol-
umes that create the vacuum and flow.

Rotary Vane Vacuum Pumps

Phases of Operation:

1

Suction / start of filling

2. Maximum filling volume

3. Compression and exhaust

During phase 1, oil is injected for lubri-
cation, sealing, and cooling. Prior to
injection, a portion of the oil is passed
through an oil filter to remove any
debris. The gas / oil mixture travels from
the pump body, through the exhaust

IN552600AV 2/03

P

U

R

E

 

A

I

R

 

T

E

C

H

N

O

L

O

G

Y

valve, and to the exhaust unit where the
first stage oil separation occurs. In the
exhaust unit the exit gas velocities are
slowed and the flow directed upward so
that the largest droplets of oil are
allowed to fall back into the oil injector.
The remaining oil is removed from the
gas by coalescence in the separating fil-
ter. The gas is then discharged from the
pump and the oil is returned to body of
the pump through a trap and automatic
float valve assembly.

Figure 1 - Vacuum pump operation

LVP0157

1.5

29.88

21

19

17

1725

5.3 / 5.0 / 2.5

1.9

3/4" 

1.2

62

120

LVP0207

2

29.88

33

31

29

1725

6.4 / 6.2 / 3.1

3.2

1

1

4

" 2.2

62

180

LVP0307

3

29.88

46

45

44

1725

8.4 / 8.2 / 4.1

4.2

1

1

4

" 3.1

65

210

LVP0407

5

29.88

68

66

64

1725

14 / 13.2 / 6.6

4.2

1

1

4”

5.5

67

245

LVP0507

5

29.88

106

100

95

1725

14 / 13.2 / 6.6

4.2

1

1

4

"

6.2

70

275

LVP0757

7.5

29.88

134

130

125

1725

21.5 / 20 / 10

7.4

2”

9.7

71

485

End

Oil

Inlet

Water Vapor

Noise

Vacuum

ACFM @

ACFM @

ACFM @

Amperage

Capacity

Connection

Capacity

Level

Weight

Model

HP

in. Hg

0 in. Hg

19 in. Hg

25 in. Hg

RPM

208/230/460

(Qts.)

(NPT)

(lb/hr)

db(A)

(lbs.)

Specifications

Содержание LVP0157

Страница 1: ...acuum Pumps Phases of Operation 1 Suction start of filling 2 Maximum filling volume 3 Compression and exhaust During phase 1 oil is injected for lubri cation sealing and cooling Prior to injection a p...

Страница 2: ...0o C Equipment damage may occur if the surrounding temperature is allowed to exceed 104o F 40o C or fall below 32o F 0o C Contact the factory for installations where the ambient temperatures may drop...

Страница 3: ...nd or pressure connections are tight 5 Ensure all fuses circuit breakers etc are properly sized 6 Maker sure an inlet filter is present and properly installed 7 Close the tank drain valve 8 Verify the...

Страница 4: ...evel circuit is shown below 5 Refill the unit with oil Maintenance 3 000 HOURS OIL CHANGE Disconnect unit from power source and release system vacuum before attempting to install service relocate or p...

Страница 5: ...7 bears against face A of the recess Reinstall stirrup assembly 5 and screw in 3 in order to push O ring 7 up against face A Once the new cartridge s is are installed before putting back on NOTICE Fig...

Страница 6: ...reen 1 Remove the mating flange 4 Remove and clean screen 2 10 000 HOURS COUPLING The coupling ring is subject to wear that relates to the service conditions number of start stop cycles tempera NOTICE...

Страница 7: ...artridge s compart ment will drop 15 000 HOURS REPLACING VANES See Figure 11 Remove the shroud cover from the pump Remove the cooling system on pumps 3 HP and larger Then remove the rear plate end cap...

Страница 8: ...ps Model LVP0157 8 Please provide following information Model number Serial number if any Part description and number as shown in parts list Address parts correspondence to Powerex 150 Production Driv...

Страница 9: ...assembly VP615530 1 8 CHc M5x12 screw VP356909 3 9 M5 dia washer VP351689 3 10 Fan 120mm x 62mm VP214323 1 11 Motor side rotex coupling VP115091 1 12 H M5x20 screw VP350222 1 13 M4 dia x 92 shore rin...

Страница 10: ...5 32 33 34 33 35 36 37 38 39 40 41 42 43 44 45 46 48 47 Please provide following information Model number Serial number if any Part description and number as shown in parts list Address parts correspo...

Страница 11: ...ack bearing VP614670 1 32 Suction screen VP214327 1 33 Gasket VP214326 2 34 Suction mating flange assembly VP614668 1 35 Spring VP210080 1 36 Suction valve plunger VP270633 1 37 R30 M43 82 dia x 5 33...

Страница 12: ...72 74 75 76 77 78 79 80 81 82 83 84 85 87 86 88 89 90 91 92 93 94 95 96 97 98 78 99 100 101 78 99 Please provide following information Model number Serial number if any Part description and number as...

Страница 13: ...lve pin VP214229 1 71 Oil return valve body VP170628 1 72 Oil return valve nozzle VP270630 1 73 M28 dia x 2 O ring VP360069 1 74 Oil circulation tube VP614664 1 75 M5 dia washer VP352622 4 76 CHc M5x1...

Страница 14: ...354052 1 Adapter T23HFB8 1 4 VP357289 1 Gas ballast valve VP360465 1 M32 dia PVC plug VP170765 2 M32 dia 1 44 PVC tube VP110171 1 Gas ballast filter VP270766 1 M4 8 x 13 screw VP355467 1 Polyester suc...

Страница 15: ...Service Record 15 Rotary Vane Vacuum Pumps Model LVP0157 Date Maintenance performed Replacement components required...

Страница 16: ...14 15 16 17 18 19 2 Please provide following information Model number Serial number if any Part description and number as shown in parts list Address parts correspondence to Powerex 150 Production Dri...

Страница 17: ...ssembly VP615530 1 8 CHc M4x12 screw VP360379 3 9 M4 dia washer VP351688 3 10 Fan 120mm x 62mm VP214323 1 11 Motor side rotex coupling VP115091 1 12 H M5x20 screw VP350222 1 13 M24 dia x 92 shore ring...

Страница 18: ...8 39 40 41 25 42 43 44 45 46 47 48 3 4 50 51 53 56 57 55 54 52 51 49 20 21 Please provide following information Model number Serial number if any Part description and number as shown in parts list Add...

Страница 19: ...n valve plunger VP270633 1 37 R30 M43 82 dia x 5 33 O ring VP350403 1 38 Snap ring VP360244 1 39 Suction screen VP270738 1 40 Suction flange 1 VP115083 1 41 CHc M8x50 screw VP350133 4 42 Cylinder exha...

Страница 20: ...0 85 86 87 88 91 89 90 92 93 95 97 96 98 94 99 100 101 102 103 104 105 106 107 108 88 109 110 111 88 109 112 Please provide following information Model number Serial number if any Part description and...

Страница 21: ...valve assembly VP670677 1 78 Body float set VP614287 1 79 Gasket VP270629 1 80 Valve pin VP214229 1 81 Oil return valve body VP170628 1 82 Oil return valve nozzle VP270630 1 83 M28 dia x 2 O ring VP3...

Страница 22: ...ballast tube VP670825 1 Union elbow C3BMB6 1 4 VP356117 1 TAP FF 1 4 VP354052 1 Adapter T23HFB8 1 4 VP357289 1 Gas ballast valve VP360465 1 M32 dia PVC plug VP170765 2 M32 dia 1 44 PVC tube VP110171...

Страница 23: ...23 Rotary Vane Vacuum Pumps Model LVP0207 Service Record Date Maintenance performed Replacement components required...

Страница 24: ...14 17 18 19 21 2 22 3 15 20 Please provide following information Model number Serial number if any Part description and number as shown in parts list Address parts correspondence to Powerex 150 Produ...

Страница 25: ...1 0 11 15 Fan coupling assembly VP614934 0 1 11 CHc M6x16 crew VP350109 3 3 12 M6 dia washer VP351690 3 3 13 Fan 190mm x 89mm VP215001 1 1 14 Motor side rotex coupling VP115038 1 0 14 Motor side rote...

Страница 26: ...5 26 45 59 64 51 66 65 63 62 60 36 30 39 43 44 61 134 135 131 130 128 129 127 126 132 132 133 28a 28a 28a Please provide following information Model number Serial number if any Part description and nu...

Страница 27: ...1 1 41 Back fan hub VP270740 1 1 42 M202 dia fan VP360247 1 1 43 M4 dia washer VP351688 4 4 44 CHc M4x10 screw VP360379 4 4 45 Hc M6x12 screw VP350182 1 1 46 Vibration dampening washer VP270756 2 2 47...

Страница 28: ...114 112 111 110 109 108 107 106 105 104 103 102 101 100 99 97 96 95 94 93 92 91 90 89 88 85 87 72 81 82 86 84 83 125 118a Please provide following information Model number Serial number if any Part de...

Страница 29: ...her VP352622 4 4 85 M28 dia x 2 O ring VP360069 1 1 86 90 Oil return valve assembly VP670677 1 1 86 Oil return valve nozzle VP270630 1 1 87 Oil return valve body VP170628 1 1 88 Gasket VP270629 1 1 89...

Страница 30: ...Pump cylinder without fan VP670742 0 1 OTHER REPLACEMENT MAINTENANCE PARTS Gas ballast VP770802 1 1 Gas ballast tube VP670825 1 1 Union elbow C3BMB6 1 4 VP356117 1 1 TAP FF 1 4 VP354052 1 1 Adapter T2...

Страница 31: ...31 Rotary Vane Vacuum Pumps Model LVP0307 LVP0407 Service Record Date Maintenance performed Replacement components required...

Страница 32: ...8 20 19 7 13 17 10 Please provide following information Model number Serial number if any Part description and number as shown in parts list Address parts correspondence to Powerex 150 Production Dri...

Страница 33: ...6x16 screw VP350109 3 9 M6 dia washer VP351690 3 10 Washer VP170748 1 11 Fan 215mm x 102mm VP215002 1 12 Motor side rotex coupling VP115093 1 13 H M6x35 screw VP356349 1 14 M38 dia 92 shore ring yello...

Страница 34: ...54 55 56 45 49 50 37 52 51 46 47 48 34 123 126 119 121 125 122 120 118 123 124 26a 26a 26a Please provide following information Model number Serial number if any Part description and number as shown i...

Страница 35: ...34 FNMB6 plug VP354166 1 35 Back intermediate ring VP270739 1 36 Suction screen VP270751 1 37 Gasket VP209880 2 38 Assembly suction mating flange VP670789 1 39 Spring VP210080 1 40 Suction valve plun...

Страница 36: ...93 94 95 96 98 97 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 95 114 115 116 95 114 117 78 111a Please provide following information Model number Serial number if any Part description...

Страница 37: ...8 M28 dia x 2 O ring VP360069 1 79 83 Oil return valve assembly VP670677 1 79 Oil return valve nozzle VP270630 1 80 Oil return valve body VP170628 1 81 Gasket VP270629 1 82 Valve pin VP214229 1 83 Bod...

Страница 38: ...P356117 1 Tap FF 1 4 VP354052 1 Adaptor T23HFB 8 1 4 VP357289 1 Gas ballast valve VP360465 1 M32 dia PVC plug VP170765 2 M32 dia 1 44 PVC tube VP110171 1 Gas ballast filter VP270766 1 M4 8 x 13 screw...

Страница 39: ...39 Rotary Vane Vacuum Pumps Model LVP0507 Service Record Date Maintenance performed Replacement components required...

Страница 40: ...8 20 19 7 13 17 10 Address parts correspondence to Powerex 150 Production Drive Harrison OH 45030 U S A For Replacement Parts call 1 888 769 7979 Please provide following information Model number Ser...

Страница 41: ...6x16 screw VP350109 3 9 M6 dia washer VP351690 3 10 Washer VP170748 1 11 Fan 215mm x 102mm VP215002 1 12 Motor side rotex coupling VP115094 1 13 H M8x30 screw VP350237 1 14 M38 dia 92 shore ring yello...

Страница 42: ...3 35 21 53 31 36 37 38 37 39 40 41 42 43 44 45 26a 49 50 51 52 47 46 48 54c 54d 55 56 54b 54a 26a Address parts correspondence to Powerex 150 Production Drive Harrison OH 45030 U S A For Replacement P...

Страница 43: ...2 38 Suction mating flange assembly VP670789 1 39 Spring VP210080 1 40 Suction valve plunger VP270636 1 41 R33 M53 34 dia x 34 x 5 33 O ring gasket VP350406 1 42 Snap ring VP351162 1 43 Suction scree...

Страница 44: ...4 83 81 82 78 73 74 75 80 77 76 79 93 97 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 95 114 95 116 115 111a 120 119 Address parts correspondence to Powerex 150 Production Drive Harr...

Страница 45: ...2 O ring VP360069 1 79 83 Oil return valve assembly VP670677 1 79 Oil return valve nozzle VP270630 1 80 Oil return valve body VP170628 1 81 Gasket VP270629 1 82 Valve pin VP214229 1 83 Body float set...

Страница 46: ...P354052 1 124 Adapter T23HFB8 1 4 VP357289 1 125 Gas ballast valve VP360465 1 126 M32 dia PVC plug VP170765 2 127 M32 dia x 1 44 PVC tube VP110171 1 128 Gas ballast filter VP270766 1 129 M4 8 x 13 scr...

Страница 47: ...47 Service Record Date Maintenance performed Replacement components required Rotary Vane Vacuum Pumps Model LVP0757...

Страница 48: ...BY LAW ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED THIS IS THE EXCLUSIVE REMEDY AND LIABILI TY FOR CONSEQUENTIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT EXCLUSION IS PERMITTED B...

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