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power automation PA 9000 MC Скачать руководство пользователя страница 1

PA 9000

Micro CNC control

Installation instructions

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Содержание PA 9000 MC

Страница 1: ...PA 9000 Micro CNC control Installation instructions...

Страница 2: ...ctions 2018 Power Automation GmbH Power Automation GmbH CNC Automatisierungstechnik Gottlieb Daimler Str 17 2 74385 Pleidelsheim Germany Telephone 49 7144 899 0 Fax 49 7144 899 299 E mail info powerau...

Страница 3: ...nal protective gear 12 2 6 Specific dangers 13 2 7 Safety devices 15 2 8 Machine safety 15 2 9 Conduct in a dangerous situation and in case of accidents 15 2 10 Data safety 16 2 10 1 File backup 16 2...

Страница 4: ...t packaging and storage 49 6 1 Transport 49 6 2 Packaging 49 6 3 Storage 51 7 Maintenance 53 7 1 Safety notes 53 7 2 Maintenance schedule 53 7 3 Measures after maintenance 54 8 Troubleshooting 55 8 1...

Страница 5: ...lustrations in this installation manual are intended to facilitate basic understanding and may differ from the actual design of the control unit The enclosed manuals for the installed components apply...

Страница 6: ...eferences and other ele ments inside this manual Highlights a step as part of a procedure of instructions Highlights a state or an automatic process as a result of an instruction n Highlights single o...

Страница 7: ...ompatible by Power Automation In case of customized versions the actual scope of delivery can vary from the explanations and representations in this installation manual because of the utilization of a...

Страница 8: ...r Service is always available for technical information For information on whom to contact by phone fax e mail or via the internet see Power Automation s address on page 2 Additionally Power Automatio...

Страница 9: ...r the operating instructions created by him correspond to the current status of regulations and standards Whenever changes in regulations and standards occur instruc tions must be adapted accordingly...

Страница 10: ...company about the duties assigned to her him and the possible dangers that may arise from inappropriate conduct Qualified personnel are able to carry out assigned work and to recognize possible dan ge...

Страница 11: ...3 Intended use The control unit is exclusively intended and built for the use described in this installation manual The control unit is to be used exclusively to control CNC machines of a supported n...

Страница 12: ...that is necessary for the respective task when working n Follow the instructions on personal protective equipment that are listed in this installation manual and other installation man uals provided b...

Страница 13: ...s listed here and the warnings in subsequent chapters of this installation manual to reduce health hazards and to avoid dangerous situations DANGER Danger to life caused by electric current Touching c...

Страница 14: ...ion contact the manufac turers of the CNC machine and the control unit WARNING Risk of injury due to improper handling of bat teries Batteries must be handled with special care n Do not throw batterie...

Страница 15: ...ntegrated into the CNC machine see the documentation pro vided by the machine s manufacturer Data safety For information on data safety see Chapter 2 10 Data safety on page 16 2 8 Machine safety For i...

Страница 16: ...configuration would have to be set up from scratch in case of data loss n Pay attention to all instructions regarding data safety as given in this and the other installation manuals provided by Power...

Страница 17: ...sfer to the CNC control Don t allow users to transfer data with unverified USB memory sticks If you are not sure whether you can guarantee this please consider the usage of a USB Guardian software see...

Страница 18: ...lution for checking testing and most of all recovering and restoring the PA 8000 PA 9000 control The main feature of the PA Recovery Stick is to give the user the ability to recover and restore the co...

Страница 19: ...approved specialized waste disposal companies Electronic components are considered special waste They must be properly disposed of Power Automation will accept the control unit to properly dispose of...

Страница 20: ...Warranty seal 2 Type Plate 3 License Operating system The type plate includes the following information n Manufacturer address n CE sign n Control unit model n Serial number n Article number n Connec...

Страница 21: ...turn process on page 59 Fig 6 Windows 7 for Embedded Systems operating system license The material warranty seals affixed to the control unit at various positions ensure that the control unit s casing...

Страница 22: ...PA 9000 Micro CNC control Safety 12 06 2018 22...

Страница 23: ...ts with PASIO 0 10V 64 Max number of analog outputs with PASIO 0 10V 64 3 2 Brief description The PA9000 MC2 is an open architecture CNC control unit pro viding a variety of interfaces to connect mach...

Страница 24: ...Malfunctions and damage to the control unit The control unit provides one EtherCAT con nector It is located on the bottom of the control unit and only intended for EtherCAT connections Inadvertent int...

Страница 25: ...of the first ETC drive or PASIO module 2 Connect additional ETC drives or PASIO modules via the IN and OUT connectors to each other and to the OUT con nector of the first ETC drive or PASIO module as...

Страница 26: ...ock for 24 V DC power supply 3 pin X1 3 DVI Connector X4 4 Serial COM1 port Sub D 9 pin male X5 5 Serial COM2 port Sub D 9 pin male X6 6 Terminal block for Power ON switch 2 pin Remote power on off 7...

Страница 27: ...wiring The 3 pin pluggable terminal block on the back panel is fit for field usage where DC power is usually provided It accepts a wide range of DC power input from 9 to 48V The screw clamping connect...

Страница 28: ...ector Pin Fig 13 Assignment 1 TMDS data 2 2 TMDS data 2 3 TMDS data 2 4 shield 4 TMDS data 4 5 TMDS data 4 6 Clock 7 Data 8 SYNC 9 TMDS data 1 10 TMDS data 1 11 TMDS data 1 3 shield 12 TMDS data 3 13...

Страница 29: ...Value Pins 9 Connector type sub D Gender male Signal type RS232 Maximum cable length 15 m 49 Pin Fig 14 Assignment 1 DCD input 2 RXD input 3 TXD output 4 DTR output 5 GND 6 DSR input 7 RTS output 8 C...

Страница 30: ...on page 30 describes the pin definition of the pluggable terminal block Pin Fig 15 Assignment 1 GND could be also 0V DC of your electric cabinet 2 PWR_ON NOTICE Damage to the control unit Do not appl...

Страница 31: ...ly intended for Ethernet connections Inadvertent interchanging of the two connectors can cause control unit malfunctions and damages to the control unit and the attached drives n When setting up the w...

Страница 32: ...standard USB 2 0 type A ports Fig 17 USB connector 2 0 Type A Property Value Pins 4 Connector type USB 2 0 Type A Max length 5 m 16 5 ft Pin Fig 17 Assignment USB 1 VBUS 2 D 3 D 4 GND Shell Shield USB...

Страница 33: ...e A port Fig 18 USB connector 3 0 Type A Property Value Pins 4 Connector type USB 3 0 Type A Max length 5 m 16 5 ft Pin Fig 18 Assignment USB 1 VBUS 2 D 3 D 4 GND 5 SSRX 6 SSRX 7 GND_DRAIN 8 SSTX 9 SS...

Страница 34: ...wer ON Button or an external Power ON switch applied to the according connector Right AT Power Mode The control starts always after the specified DC power is applied 3 5 X20 PA USB software dongle con...

Страница 35: ...T connector For further information see the PA Accessories installation manual The interface cable required to connect PASIO modules can be ordered from Power Automation NOTICE All cables connected to...

Страница 36: ...PA 9000 Micro CNC control Design and function 12 06 2018 36...

Страница 37: ...DxH 179 x 105 x 56 02 mm 7 05 x 4 13 x 2 21 inch Weight 0 86 kg 1 896 lb 4 2 Connection values Property Value Unit Input voltage 9 48 V DC Maximum current 1 7 A Maximum power consumption 15 W General...

Страница 38: ...Maximum acceleration operating 5 0 G Protection class EN 60529 IP20 EMC EN 55022 EN 55024 A NOTICE Functional defects The module casing does not provide sufficient pro tection against environmental in...

Страница 39: ...cal equipment of machines all met Standard Title Requirement Value EN 55022 2010 Limits of radio disturbance charac teristics interfering field strength class B EN 61000 6 3 2006 A1 2009 A2 2009 Gener...

Страница 40: ...eld 50 Hz 30 A m EN 61000 4 11 Voltage variations voltage drops and interrupts Standard Title Requirement Value EN 61000 3 2 2006 A1 2009 A2 2009 Limits for harmonic current emis sions all met EN 6100...

Страница 41: ...extensively and impe dance low Fixing of the cable shield n Data cables and analog cables must be laid separately from each other n The cable shield has to be laid extensively on a protected ground c...

Страница 42: ...nnection of the cable shield may be convenient if the conduction of a potential compensating line is not pos sible analog signals some mV respectively A are transferred foil screens static screens are...

Страница 43: ...General requirements Prerequisites for installation are influenced by the control unit s required operating conditions and must also take into account the machine to be con trolled Ensure that the co...

Страница 44: ...nit malfunctions Excessive strain on cables can cause malfunctions due to disruption of connections Install strain reliefs for all cable holes NOTICE For shielded cables it is necessary to apply the s...

Страница 45: ...5 2 Mounting the control unit in a cabinet Fig 23 Mounting orientation n Always mount the control unit as shown in Fig 23 Mounting Orientation PA 9000 Micro CNC control Installation 12 06 2018 45...

Страница 46: ...n Ensure that there is clearance of at least 20 mm 0 8 inches to allow adequate air circulation Fig 24 Front spacing Spacing PA 9000 Micro CNC control Installation 12 06 2018 46...

Страница 47: ...rance of 80 mm 3 15 inches at min imum for air circulation The cabinet fan provides internal air circulation for the control unit Its proper operation is a prerequisite for safe operation of the con t...

Страница 48: ...ernal electrical devices causing the noise Connect the shields to a PE rail n Install noise suppression components for all coils relays valves switching units motor windings other operator display pan...

Страница 49: ...ntil control units are ready for assembly 6 2 Packaging The individual packages have been packed to match the transport conditions that can be expected The packaging has the function of protecting the...

Страница 50: ...onmentally respon sible manner n Follow the locally valid waste disposal regulations If necessary employ a special waste disposal company to dispose of pack aging material PA 9000 Micro CNC control Tr...

Страница 51: ...tion 4 0 G Additional requirements Packages may be marked with notes for storage which may exceed the requirements mentioned here These must be adhered to CAUTION Improper storage can result in damage...

Страница 52: ...PA 9000 Micro CNC control Transport packaging and storage 12 06 2018 52...

Страница 53: ...Ensure order and cleanliness at the assembly site Loose parts and tools or parts and tools placed on top of each other are hazard sources If components have been removed ensure that they are properly...

Страница 54: ...Chapter 7 3 Measures after mainte nance on page 54 Instructed person Make a backup of the data n For the exact procedure to make the backups see Chapter 2 10 Data safety on page 16 Skilled electrician...

Страница 55: ...rmed only by specially trained per sonnel or only by Power Automation in which case special notice is given in the description of the individual faults n All work on the electrical system must be perf...

Страница 56: ...fault eliminate the fault or have it eliminated by an authorized specialist 8 2 Troubleshooting chart Malfunctions or errors not listed in this chart require Power Automation to be contacted see Chapt...

Страница 57: ...d state 2 Ensure the power supply is deactivated and secured against inadvertent reactivation 3 Follow the instructions given in the troubleshooting chart 4 Restart the control unit and the tooling ma...

Страница 58: ...unit to Power Automation for repair Follow the instructions given in Chapter 9 3 Return policy and procedure on page 62 Instructed person 003 Malfunction of the control unit Undetermined n Contact Pow...

Страница 59: ...r world wide web access Power Automation provides a remote control software which allows our service staff to log into your CNC This provides all the informa tion available on the machine They can che...

Страница 60: ...ca powerautomation com http www powerautomation info Power Automation Office Turkey Kustepe Mah Mecidiyekoy Yolu Cad Trump Towers No 12 Kule 2 K 18 Daire no 3211022839 Sisli Istanbul Turkey Tel 90 212...

Страница 61: ...the relevant spare parts at the local service centers for immediate dispatch Our 3 service centers in Europe North America and Asia allow us to deliver all needed parts typically within 24 hours Only...

Страница 62: ...tion Use one form for each single part you want to ship back to Power Automation 3 Fill in the form The fields marked with a red star are mandatory fields Only fill in the fields next to the yellow b...

Страница 63: ...Fig 26 RMA Form RMA Form PA 9000 Micro CNC control Service and return process 12 06 2018 63...

Страница 64: ...ber 3 Ship the goods FREE DOMICILE DDU Other deliveries will be rejected The goods have to arrive within 4 weeks after the date of the approved RMA form 9 4 Training Having the best CNCs is one thing...

Страница 65: ...that fix the control unit inside the cabinet 7 Dismount the control unit Electronic components are considered special waste They must be properly disposed of Power Automation will accept the control...

Страница 66: ...PA 9000 Micro CNC control Dismounting and decommissioning 12 06 2018 66...

Страница 67: ...11 EC Declaration of Conformity Fig 27 EC Declaration of Conformity PA 9000 Micro CNC control EC Declaration of Conformity 12 06 2018 67...

Страница 68: ...PA 9000 Micro CNC control EC Declaration of Conformity 12 06 2018 68...

Страница 69: ...12 Proof of change Version Change Date 1 Original version 02 08 2018 2 Chapter 1 3 EtherCAT trade mark included 06 12 2018 Proof Of Change PA 9000 Micro CNC control Proof of change 12 06 2018 69...

Страница 70: ...PA 9000 Micro CNC control Proof of change 12 06 2018 70...

Страница 71: ...buttons jog plus and minus push buttons feed rate and spindle speed override pots and a number of auxiliary push buttons NC Start Numerical Control Start Button NC Stop Numerical Control Stop Button...

Страница 72: ...PA 9000 Micro CNC control Glossary 12 06 2018 72...

Страница 73: ...ctronic components 19 65 EMC shield 48 Environmental hazard 19 Error 56 EtherCAT 24 EtherCAT connector 31 Ethernet 31 F Fans 46 Filebased Write Filter FBWF 17 Files 16 G General specifications 37 H Hu...

Страница 74: ...zed person 11 Qualified personnel 10 R RF noise 48 RMA form 63 RMA number 62 S Safety devices 15 Serial port 29 Service 59 Service access 48 Service Addresses 60 Shield 48 Spacing 46 Spare Parts 61 St...

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