POWATEC GmbH • Rothusstr. 5a • 6331 Hünenberg • Switzerland
www.powatec.com
•
[email protected]
Expert II
User manual
M Expert II_V02.04_EN
MDS
2020-08
Страница 1: ...POWATEC GmbH Rothusstr 5a 6331 H nenberg Switzerland www powatec com info powatec com Expert II User manual M Expert II_V02 04_EN MDS 2020 08...
Страница 2: ...unit is very simple however we recommend that you read this manual before using it for the first time If you have any questions that are not covered in this manual please contact us POWATEC GMBH Roth...
Страница 3: ...7 6 1 Processing data 7 6 1 1 Assembly list PCB reference list 7 6 1 2 Circuit board picture PCB Image 8 6 2 Feeder inventory 9 6 2 1 Create new feeders 9 6 2 2 Edit feeder 9 6 2 3 Registering compone...
Страница 4: ...of the pantograph arm 23 9 2 1 Adjusting the Y axis 23 9 2 2 Adjusting the X axis 24 9 3 Camera setting 24 9 3 1 Settings without a prism 24 9 3 2 Settings with a prism 24 9 3 3 Camera settings MPL 2...
Страница 5: ...pany immediately of any visible damage Your device was assembled according to your personal specifications Fundamentally the system consists of the following components Base unit with controller loadi...
Страница 6: ...ment process It must be stable and must not slip when the component is placed There are the following PCB fixtures M table for standard components Max PCB size 440 x 250 mm FP table for finepitch comp...
Страница 7: ...e device Adjust the throttle so that the placement needle is lowered in approximately 2 seconds when the device is being switched off 4 Ports on the back of the device Pos Steckertyp Signal Funktion 1...
Страница 8: ...lacement Doing this by hand is difficult and impractical With the method for automatic placement of the components such precise work is easily possible Align the component roughly 2 mm above the place...
Страница 9: ...out plan shows where to place the selected component With the foot pedal you can switch the vacuum on and off as you like You can drop the positioned component without preasure during the placement fo...
Страница 10: ...light Switching the red light on off and adjusting its brightness White light Switching on off and adjusting the brightness of the white light Note Select a scroll bar and use the arrow keys and on t...
Страница 11: ...ou will align the PCB with the chosen reference points You can chose to use component positions as reference points The selected reference points should have a big X and Y displacement to enable an ex...
Страница 12: ...is format is suitable for the Expert II import 6 1 2 Circuit board picture PCB Image The image of the printed circuit board must show all components and registration marks as well as the outline of th...
Страница 13: ...the width YY number of slots over the height 1 30 Feeder Bank A feeder with a number of equidistant same sized slots The slots have to be aligned top to bottom as needed Feeder Mixed You can achieve...
Страница 14: ...slot has the format Left offset Top offset Slot Width Slot Height The origin of the Mixed Feeder is the top left cornerof the first slot Left offset Slot offset to the left mm relative the origin The...
Страница 15: ...rt UserData Projects path in the dialog window Create a new project with Save Note A mouse and keyboard facilitate navigation and the entry of project names 6 3 1 Assembly list import Reference Import...
Страница 16: ...lacer software You can purchase a licence at Powatec If you have fiducials in your parts list you have to set the filter Reference Dot Prefix on the right side because you won t place any components o...
Страница 17: ...se any entry of the part list as a reference dot Click on the selected reference dot in the picture The position is marked with To correct the position just click on the image again Continue with Next...
Страница 18: ...start a placement The placement can be processed except for the unassigned components If you don t want to set a component replace it with NotPopulated NP Note The components must also be filled into...
Страница 19: ...an see which feeders your components are assigned to In the columns Qty and State you can see how many components of the same type will be placed and how many already were Is State marked red with Fee...
Страница 20: ...cing The red cross hairs show the current position of the placement needle The top row describes which component will be placed next The green marked slot shows where the next component should be pick...
Страница 21: ...component is at the placement position Adjust the tolerance range if you nevertheless want to place the component there Move the needle out of the zoom view so that the device switches back to the pic...
Страница 22: ...the feeder and click the button Set Feeder Position 6 4 7 Placement completed When the placement is finished the device switches to the main display and reports All parts placed reset placement and r...
Страница 23: ...nto the adressbar 8 Accessories 8 1 Turntable All Expert II units can be equipped with turntables with 45 or 90 storage containers or 22 small pallets The turntable can be operated manually or with mo...
Страница 24: ...combined with the pallet table E531 532 The base plates are pushed onto the slide in rails and can be quickly replaced together with the mounted feeders 8 4 Tape feeder Tape or bar feeders are mounte...
Страница 25: ...e out of the feeder to clamp the tape Loosen the cover tape and lead it over the corner and attach to the cut within the empty cover spooling wheel The tape waste must be fed back into the run back Th...
Страница 26: ...4 sides of a component in a completely vertical view Glass prism Pick and place head Camera optional Mount the prism VS710 II on the camera shaft For small standard components the prism does not work...
Страница 27: ...rners touch the surface of the PCB at the same time 9 1 1 Alignment on the arm guide Loosen the allen screws on both sides Adjust the carriage in the screw holes Tighten the allen screws again 9 2 Smo...
Страница 28: ...ocus according to your needs Adjust the lighting 9 3 3 Camera settings MPL It is easier to do the camera setting with an additional person or an external display so that you have direct feed back Set...
Страница 29: ...ttings Close Application Open the filemanager and copy the current placer application software to home Expert Placer Chose overwrite when the massage There is already a file with the same name in this...
Страница 30: ...0 storage spaces antistatic ESLON Cover and motor E508 Additional turntable with 45 component containers E508 S Large component containers max 45 per turntable E509 Additional turntable with 90 compon...
Страница 31: ...ntrol Board 1 4 SPX100 023 Vacuum Generator 1 1 1 5 SPX100 006 Turntable Sensor Board 6 SPX100 011 Camera 1 7 SPX100 012 Objective 1 8 SPX100 002 Head Cover Print with Lighting 1 9 SPX100 010 Display...
Страница 32: ...mes with EXPERT II M FP MPL EXPERT II standard needle blue 0 4mm needle pink 0 61mm needle green 0 84mm needle olive 1 60mm TE722050PK TE720050PK TE718050PK TE718050PK 1 1 1 1 2 Standard pick up needl...
Страница 33: ...dle 0 15 4 EXP571SF EXP S001 1 9 Pick Up Needle 0 25 mm optional EXPERT EXPERT II Pick Up Needle 0 25 4 EXP561SF EXP S002 1 10 Pick Up Needle 0 69 mm optional EXPERT EXPERT II Pick Up Needle 0 69 4 EX...
Страница 34: ...age Optics 2 5 SPX100 028 Linear Guide Head 1 6 SPX100 029 Guide Carriage Head 1 7 SPX100 030 Beam Splitter 1 8 SPX100 031 Connector Board 1 9 SPX100 032 Head Switch Board 1 10 SPX100 033 Head Connect...
Страница 35: ...Expert II Possible options and extensions 5 D Block Diagram Expert II...
Страница 36: ...Possible options and extensions Expert II 6 E Block diagram MPL II...
Страница 37: ...Expert II Possible options and extensions 7 F Pneumatic scheme...
Страница 38: ...skin and eye contact as well as absorption of the paste or its residues into the body should be avoided at all costs In case of skin contact wash the affected areas intensively with soap and water In...
Страница 39: ...in the settings Go to Startmenu Preferences Raspberry Pi Configuration Type the password password Go to the tab Localisation and chose Set Locale Adjust the language If you are using Unicode character...
