Potterton Osprey CF 125 Скачать руководство пользователя страница 19

Commissioning - Page 19

3.2 Final Adjustments

1

Use a pressure gauge to check the inlet and
burner pressures. See the
Technical Data section for figures.

2

Turn the boiler on and allow to run for 10
minutes.

3

Check that the inlet pressure is 20 mbar
Natural Gas (G20) and 37 mbar for Propane
(G31).

4

Check that the burner pressure is in
accordance with the information in the
Technical Data section.

5

If burner pressure adjustment is required turn
the pressure adjusting screw as required -
See Fig. 13.

6

Check at the gas meter that the gas rate is
correct.

7

Shut down the boiler, remove the pressure
gauges, re-fit the screws and check for gas
soundness.

8

Re-fit the front door.

Control Thermostat

At its minimum and maximum settings, the
thermostat should control the water flow
temperature at approximately 55 °C - 85 °C.

Set the boiler Standby switch to OFF and
check that the main burner shuts down.

Pilot Burner

The pilot is pre-set and no adjustment is
required. When lit the pilot flame envelope
should just cover the electrode tip. If the pilot
flame is not as described, replace as covered
in Section 4.6 - Servicing & Replacement of
Parts.

Overheat Thermostat

The overheat thermostat is pre-set and no
adjustment is possible. It will require manual
re-lighting if an overheat condition occurs (the
pilot will extinguish).
Re-light as detailed on Page 18.

Other Boiler Controls

No further setting or checking is necessary as
all boiler mounted controls are designed so that
if a fault should occur they will fail safe.

External Controls

Check that any other external controls
connected in the system, such as clocks or
thermostats are correctly set and control the
boiler as required.

Spillage Device

Temporarily block the flue and check that the
boiler shuts down within 2 minutes (if the boiler
fails to shut down replace the spillage device as
shown in section 4.3 of the Service and
Replacement of Parts).
Unblock the flue spigot and the boiler should
automatically relight within 10 minutes.

3.3 Instruct the User

On completion of the installation, the installer
should demonstrate the operation of the boiler
and its associated controls.

3.4 Advise the User

1

If a programmer is fitted set the time and
programme the required settings.

2

Hand the Instructions for Use, these Installation
& Service Instructions (and the programmer
instructions) to the User and instruct in the safe
operation of the boiler and controls.

3

Advise the User of the precautions necessary
to prevent damage to the system and to the
building in the event of the system remaining
inoperative during frost conditions.

4

Advise the User that for continued efficient and
safe operation of the boiler it is important that
adequate servicing is carried out at least once
a year by a Potterton Service Engineer or a
C.O.R.G.I. Registered Installer.

5

Leave a permanent card attached to the boiler
giving:

a.

Name and address of installer.

b.

Date of installation.

Содержание Osprey CF 125

Страница 1: ...Safety The Gas Safety Installation and Use Regulations 1994 As Amended The Gas Safety Installation and Use Amendment Regulations 1996 In your own interest and that of safety it is law that all gas appliances are installed by competent persons in accordance with the above regulations Failure to install appliances correctly could lead to prosecution Installation must be in accordance with the Instal...

Страница 2: ... Flue 16 3 Commissioning 17 3 1 Commission the Boiler 18 3 2 Final Adjustments 19 3 3 Instruct the User 19 3 4 Advise the User 19 4 Service Replacement of Parts 20 4 1 General Access 21 4 2 Control Panel 21 4 3 TTB Thermostat 22 4 4 Boiler Thermostat 22 4 5 Overheat Thermostat 22 4 6 Burner Assembly 22 4 7 Gas Valve 23 4 8 Pilot Interrupter 23 4 9 Pilot Assembly 23 4 10 Burner 23 4 11 Cleaning Hea...

Страница 3: ... 75 1 75 1 75 1 75 Burner Pressure mbar 36 5 36 5 36 5 36 5 Permanent Pilot mm 1 Hole Ø 0 24 Injector Efficiency Gross 81 2 80 9 81 5 80 9 Injector Size mm 1 75 1 75 1 75 1 75 Water Content Litres 24 29 33 38 Appliance Weight kg 135 165 195 225 Nominal flow l min 45 6 56 0 68 8 84 0 for temp diff of 11K Pressure Loss mbar 9 7 18 7 27 5 55 9 for temp diff of 11K Maximum Working Head 30m 3 bar Minim...

Страница 4: ...TECHNICAL DATA Page 4 Fig 2 ...

Страница 5: ...k Act 1974 we are required to provide information on substances hazardous to health Small quantities of adhesives and sealants used in the product are cured and present no known hazards The following substances are also present Insulation and Seals Material Ceramic Fibre Alumino Silicone Fibre Description Boards Ropes Gaskets Known Hazards Some people can suffer reddening and itching of the skin F...

Страница 6: ... carried out i e Earth Continuity Short Circuit Polarity and Resistance to Earth 1 3 Location of Boiler The boiler is not suitable for external installation The boiler must stand firm and level on a non combustible surface No special floor protection is needed but finishes which soften when warm e g linoleum and plastic floor tiles should be removed or may be protected by an insulating sheet at le...

Страница 7: ...ted in the room containing the boiler special ventilation requirements must be implemented Refer to BS 5440 Part 2 and BS 6644 Any grille and or duct should be so sited and of a type not to become easily blocked or flooded and should offer low resistance to airflow If the boiler is installed in a compartment permanent air vents are required in the compartment one at high level and one at low level...

Страница 8: ...e roof level and of a type approved by British Gas There should be at least 1000mm of vertical flue from the boiler flue socket Horizontal runs should be avoided however if a near horizontal flue run is unavoidable the total vertical height necessary should be calculated in accordance with BS 5440 1 and BS 6644 If an existing chimney is used ensure that it is thoroughly swept before lining or conn...

Страница 9: ... of a fully pumped open system and a fully pumped sealed system are shown in Figs 6 7 The central heating should be designed as such that the minimum flow through the boiler is above 8 L min Sealed Systems Fully Pumped Installation The installation must comply with the requirements of BS 6798 1987 and BS 5449 1990 The British Gas publication British Gas Specification for Domestic Wet Central Heati...

Страница 10: ...higher than the top point of the system and connected through a non return valve to the system on the return side of the hot water cylinder or the return side of all heat emitters or ii where access to a make up vessel would be difficult by using the mains top up method or a remote automatic pressurisation and make up unit as shown in Fig 8 Mains Connection There shall be no connection to the main...

Страница 11: ...Installation Requirements Page 11 Fig 5 Fig 6 ...

Страница 12: ...Installation Requirements Page 12 Fig 7 Fig 8 ...

Страница 13: ...unpack the boiler 2 Do not discard any packaging until all the items are accounted for 3 Position the boiler to ensure the draft diverter is the required distance from the wall 4 Remove the top panel 2 screws 5 Remove the front door unhook and lift off 6 Fit the flue spigot supplied separately inside the case to the draft diverter Fig 9 ...

Страница 14: ...in accordance with BS 6891 so that an adequate gas supply to the boiler is provided Do not turn the gas supply on at this stage 2 3 Connect the Water System 1 Connect system pipework to the boiler Arrange pipework to ensure correct venting of pipes and boiler The pipe diameter required will depend on boiler model and system design and may not be the same as boiler flow and return tappings Note Dra...

Страница 15: ...ply cable pulls out of the cable clamp the live and neutral wires become taut before the earth wire 4 The pump wiring should be routed as the mains wiring through the cable clamps and connected to the terminal connections PL and PN Fig 12 5 Take up excess slack in the cables between the terminal block and the cable clamp then tighten the cable clamp screws Ensure sufficient slack is available to t...

Страница 16: ...rmostat is to be fitted the connections should be made in the wiring external to the boiler 2 6 Install the flue 1 Install the natural draft flue according to BS 5440 and Fig 4 2 The boiler is fitted with a spillage device that will trip the boiler out under adverse conditions ...

Страница 17: ...ent must only be carried out by a suitably qualified personnel Potterton Myson Ltd offer this service on a chargeable basis Important When purging and testing the gas supply for gas soundness open all windows and doors in the room Extinguish all naked lights cigarettes pipes etc ...

Страница 18: ...open 9 Switch On the main electricity supply at the isolating switch or plug and socket 10 If a programmer is fitted set it to the On position and check that the room and cylinder thermostats where fitted are set to high temperatures 11 i Press control knob in lightly and turn Align off position with marker ii Press control knob in lightly and turn Align ignition position with marker iii Press con...

Страница 19: ...Controls No further setting or checking is necessary as all boiler mounted controls are designed so that if a fault should occur they will fail safe External Controls Check that any other external controls connected in the system such as clocks or thermostats are correctly set and control the boiler as required Spillage Device Temporarily block the flue and check that the boiler shuts down within ...

Страница 20: ...undness after completing any servicing of gas carrying components and carry out functional checks of controls IMPORTANT Ensure that the outer white case is correctly fitted Notes on Cleaning Boiler Components Heat Exchanger Place a sheet of paper under the heat exchanger after removing the burner assembly then using the brush Supplied with the boiler scrape the flueway fin surfaces in a downward m...

Страница 21: ...be necessary to isolate the gas supply at the appliance isolating valve Important After removal or replacement of any gas carrying component a test for gas soundness must be made and functional check of the controls carried out Re assemble all parts in reverse order 1 Remove the front door by pulling forward then lifting up see Fig 15 2 Remove the top panel 2 screws at rear pull upwards and lift o...

Страница 22: ...of the heat exchanger 3 Remove the user thermostat control knob 4 Unscrew the user thermostat note the wire connections each wire is numbered and remove the wires 5 Re assemble in reverse order 4 5 Overheat Thermostat Gain General Access See 4 1 1 Disconnect the wires from the thermostat 2 Unscrew the thermostat from the conducting Pocket 3 Re assemble in reverse order 4 6 Burner Assembly Gain Gen...

Страница 23: ...e 4 1 1 Unscrew igniter 2 Unscrew thermocouple and pilot tube 3 Remove 2 screws and remove pilot assembly 4 Re assemble in reverse order 4 10 Burner Gain General Access See 4 1 1 Remove burner assembly See 4 6 2 Remove burner insulation 3 Unscrew 3 screws in burner plate and remove burner 4 Re assemble in reverse order 4 11 Cleaning Heat Exchanger Gain General Access See 4 1 1 Remove burner assemb...

Страница 24: ...5 Wiring Diagrams Page 24 Fig 17 ...

Страница 25: ...Wiring Diagrams Page 25 Fig 18 ...

Страница 26: ...6 Fault Finding Page 26 ...

Страница 27: ...Fault Finding Page 27 ...

Страница 28: ...Fault Finding Page 28 Fig 19 ...

Страница 29: ...7 Short List Of Spare Parts Page 29 ...

Страница 30: ...A R E03 614 3 8000860 Injector A R E03 653 4 8000859 Injector Washer A R E03 652 5 8000909 Thermostat 1 E03 683 6 8000871 Limit Thermostat 1 E03 718 7 8000830 Pilot Burner 1 E03 639 8 8000832 Spark Electrode 1 E03 631 9 8000835 Pilot Injector 1 E03 643 10 8000838 Thermocouple 1 E03 642 11 8001171 TTB Spillage Thermostat Assembly 1 E03 685 Back Page ...

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