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136

TROUBLESHOOTING

Engine Troubleshooting

Problem

Probable Cause Solution

Noise in drive sys-

tem

Broken drive clutch

components

• SEE YOUR DEALER.

Bearing failure/

chaincase, jackshaft,

or front drive shaft

• SEE YOUR DEALER.

Drive belt surface

flat spots

• Inspect and replace as needed.

Drive chain loose

• Inspect and adjust (or replace).

Drive chain worn,

sprocket teeth bro-

ken

• SEE YOUR DEALER.

Poor low RPM per-

formance

Worn drive belt

• Inspect and replace as needed.

Excessive belt/

sheave clearance

• SEE YOUR DEALER.

Loose torque stop

• Inspect and adjust.

Sticky clutch

• SEE YOUR DEALER.

Engine doesn't turn

Seized engine

• SEE YOUR DEALER. Seizure is a

result of poor lubrication, inade-

quate fuel supply, broken parts or

improper cooling.

Hydrostatic lock

• Fuel may have entered the crank-

case while the vehicle was standing

or being transported. SEE YOUR

DEALER to correct the cause.

Drain plug(s) are located on the

lower crankcase for emergency

draining.

Engine doesn't start

(electric start mod-

els)

Wire connections

• SEE YOUR DEALER.

Engine requires

more than normal

pulls to start

Poor fuel

• Replace with fresh winter fuel.

Not enough fuel get-

ting to engine

• SEE YOUR DEALER.

Содержание Trail Touring 2006

Страница 1: ......

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Страница 3: ...RNING Snowmobile engines discharge fuel and exhaust which contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm onto the snow on which they op...

Страница 4: ...velopment of your Polaris vehicle making it the finest machine we ve ever produced For safe and enjoyable operation of your vehicle be sure to follow the instructions and recommendations in this owner...

Страница 5: ...ion components some minor discrep ancies may result between the actual vehicle and the information presented in this publi cation Depictions and or procedures in this publication are intended for refe...

Страница 6: ...of your snowmobile s controls and features The Perfect Fit 30 This section explains how to tailor the suspension and other features for an optimum riding experience Pre Ride Inspections 53 This sectio...

Страница 7: ...______________________________________ right front side of engine crankcase Key Number ___________________________________________________________ Important Notes for Owners and Drivers After reading...

Страница 8: ...rm to prescribed sound levels Polaris snowmobiles are engineered to conform to these SAE standards Our muffler systems are designed to reduce noise levels and must not be altered or removed The sound...

Страница 9: ...t symbol on your vehicle or in this manual alerts you to the potential for injury WARNING The safety alert warning indicates a potential hazard that may result in serious injury or death CAUTION The s...

Страница 10: ...obile is in excellent operating condition at all times Always check major and vital safety components before every ride All Polaris snowmobiles are designed and tested to provide safe operation when u...

Страница 11: ...k its operation WARNING Serious injuries may result if hands feet or clothing become entangled in the track Be alert when riding and remain properly seated to stay clear of the track Never hold the sn...

Страница 12: ...shifting ability This could affect your ability to control this rider active vehicle in cer tain extreme driving situations Riding Apparel Be prepared be warm and be com fortable when riding Be aware...

Страница 13: ...ival equipment that s appropriate to the condi tions you may encounter Such equipment may include but is not lim ited to extra clothing a sleeping bag a flashlight food and water a signaling mirror a...

Страница 14: ...ome Polaris snowmobiles are designed for up to two riders A decal on the hood of these models indicates that the vehicle is designed for one operator and one passenger only See page 23 for decal locat...

Страница 15: ...look back for only two sec onds your machine will travel about 120 feet If your speed is 60 MPH your machine will travel about 180 feet in two seconds Traveling at night requires extra caution Check h...

Страница 16: ...wn out the sound of approaching vehicles Look ahead behind and to both sides before turning or crossing railroad tracks or high ways Steep embankments may also hide your view Always leave yourself a w...

Страница 17: ...lope or snow covered road but if the snowpack above is unstable enough you can trigger an avalanche on a steeper slope above you Always be aware of snow conditions above you as you travel in moun tain...

Страница 18: ...age Driving on Slippery Surfaces WARNING Ice and snow build up may interfere with the steering of your machine result ing in serious injury or death Keep the underhood area free of snow and ice WARNIN...

Страница 19: ...to help slow the machine and keep it from rolling freely downhill WARNING When driving on long downhill stretches pump the brakes Riding the brakes may cause the brake system to overheat which may res...

Страница 20: ...engine and set the parking brake if equipped Keeping away from the downhill side of the machine pull the rear of the snowmobile around and point the front end and skis downhill Remount the machine re...

Страница 21: ...ondition Cold Weather Drive Away Whenever your snowmobile has been parked for a length of time espe cially overnight always make sure the skis and track are loosened from ice and snow before attemptin...

Страница 22: ...and damage to the slide rail track and or engine If the machine becomes stuck in snow clear the running board area of snow then step down the snow in front of the machine so that when the throttle is...

Страница 23: ...or s certificate For their protection as well as yours make sure they take a snowmobile safety course Everyone can benefit from the course Don t jump your snowmobile Jumping may injure your back becau...

Страница 24: ...93 50 26 19 12 4 3 10 17 24 31 38 45 52 60 67 74 81 88 95 55 25 18 11 4 3 11 18 25 32 39 46 54 61 68 75 82 89 97 60 25 17 10 3 4 11 19 26 33 40 48 55 62 69 76 84 91 98 Frostbite in 30 min 10 min 5 mi...

Страница 25: ...t number is printed on the decal Clutch Cover Warning This warning decal is found under the hood on the clutch cover WARNING Do not operate engine with hood open Do not attempt adjustment with engine...

Страница 26: ...or a fall from seat back can result in severe injury or death Passenger Warning Polaris touring models and the WideTrak are designed for the operator and one passenger For more information on operatin...

Страница 27: ...decal is located above the instrument housing WARNING Reverse operation even at low speeds can cause loss of control resulting in serious injury or death To avoid loss of control always Look behind b...

Страница 28: ...hile backing up Avoid sharp turns Shift to or from reverse only when stopped Apply throttle slowly For more information see Owner s Manual If electric reverse Machine stopped and engine at idle push y...

Страница 29: ...ed helmet eye protection and adequate clothing while operating this vehicle This vehicle is designed for adult use only Check local laws for age requirements When operating with a passenger on approve...

Страница 30: ...witch 3 Accessory Plug 4 Brake Lever 5 Electronic Fuel Gauge 6 Speedometer 7 Tachometer 8 Electric Shock Control Gauge 9 Engine Stop Switch 10 Throttle Control 11 Hood Hold Down Straps 12 Recoil Start...

Страница 31: ...28 FEATURES 2 1 6 9 4 5 7 8 10 11 13 17 19 14 15 12 16 18 20 HIGH OFF LOW 3...

Страница 32: ...shield 5 Handlebar 6 Operator Seat 7 Passenger Seat 8 Trunk Cover 9 Taillights 10 Rear Bumper 11 Snow Flap 12 Passenger Grab Handle 13 Track 14 Suspension 15 Trailing Arm 16 Nosepan 17 Front Bumper 18...

Страница 33: ...justment individually to suit rider preference The machine should be methodically tested one change at a time under the same conditions trail and snow conditions vehicle speed riding position etc afte...

Страница 34: ...at was used dur ing the ride If the travel is full the bumper will be seated at the top of the rod Shock Components The front springs can be changed if spring preload alone isn t sufficient and furthe...

Страница 35: ...first The factory setting for this shock is the softest position with the adjusting screw all the way out counterclock wise If bottoming occurs the Indy Select feature should be used to achieve the de...

Страница 36: ...the handling of the snowmobile and the performance of the suspension Never exceed one inch of preload beyond the factory settings and ensure that both sides are adjusted the same When decreasing prel...

Страница 37: ...if spring preload alone isn t sufficient and fur ther adjustment is desired to control suspension stiffness See your Polaris dealer for more information WARNING Changing shock valving on RydeFX shock...

Страница 38: ...nts involve a compromise or trade off For example a suspension set up for snowcross racing would provide a very stiff ride on the trail A suspension set up for trail riding would bot tom out harshly o...

Страница 39: ...p speed When riding on ice or hard packed snow adding a set of bogie wheels to the rail may enhance the machine s performance Bogie wheel kits are available from your dealer Polaris offers track kits...

Страница 40: ...r seated measure the distance between the ground and the rear bumper at the exact location used for measurement X This is mea surement Y To determine sag commonly referred to as ride in subtract measu...

Страница 41: ...osition cam using the engine spark plug tool Different rate torsion springs are available if a firmer ride is desired See your dealer for more information The following information is provided only as...

Страница 42: ...ock In half turn increments turn the screw clockwise to increase compression valving and stiffen the ride or counterclockwise to reduce compression and soften the ride There are approximately three fu...

Страница 43: ...ovement of the front and rear torque arms to each other There are two types of rear suspension coupling Front To Rear Coupling and the Front Rear Scissor Stop FRSS The front rear scissor stop FRSS cou...

Страница 44: ...vement between the rear torque and the front torque arm Adjusting the RRSS either allows more weight to transfer to the rear for more traction or allows less weight to transfer to the rear resulting i...

Страница 45: ...in your tool kit To increase weight transfer or ski lift during acceleration move the RRSS to the rearward hole on high posi tion The RRSS may also be rotated to a lower position for even more weight...

Страница 46: ...ront Track Spring and Preload Front track spring and preload can also be adjusted Turn the screw clockwise to tighten compression stiffen Turn the spring clockwise to tighten preload Initial Setup Ref...

Страница 47: ...just loosen the hex bolts attaching the rear lower shock cross shaft to the rail beam See illustration 3 Using a 9 16 wrench loosen the jam nuts on the preload bolts 4 Adjust the preload bolts to the...

Страница 48: ...Adjustments Front Arm Mounting Holes There are also two front arm mounting holes in the slide rail that can adjust ski pressure The lower hole increases ski pressure while the upper hole decreases sk...

Страница 49: ...round and the same spot on the running board The difference between the two measurements should be approximately 1 1 2 3 8 cm If the difference is greater than 1 1 2 the rear spring should be adjusted...

Страница 50: ...juster block turn handlebar to left or right for access to back nuts NOTE If necessary pry the blocks apart with a screwdriver 3 Adjust the handlebar to the desired height Be sure handlebars brake lev...

Страница 51: ...can be adjusted for rider preference 1 Unscrew and remove the knob assemblies that secure the grab handles 2 Reposition the grab handles to one of the three available positions on the grab handle tub...

Страница 52: ...mobile Use of unapproved parts and accessories may result in Non compliance with government industry requirements Voiding of warranty Injury to self or others This applies but is not limited to the fo...

Страница 53: ...s still required on such surfaces Steering abil ity may be reduced on hard packed snow or ice When studded tracks are used increased wear to the brake pads will result from increased braking Extended...

Страница 54: ...Maintain a proper balance between the number of studs and the length of carbide on the skags the more studs you use the longer the carbide on the skags should be See your dealer s track studding char...

Страница 55: ...trips or wear strip coolers installed Wear strips are designed for a specific stud length See your dealer s studding chart for recommended traction accessories Components viewed from rear of track 1 T...

Страница 56: ...Steering System 57 Recoil Rope 58 Coolant Level 99 Park Brake Lock Brake Lever Brake System 55 56 103 Auxiliary Shut Off Switch Engine Stop Switch 59 Ignition Switch 59 Taillight Brakelight Headlight...

Страница 57: ...ver to make sure it compresses evenly and smoothly When released the lever should immediately return to the idle position without binding or hesitation If the throttle does not func tion smoothly or i...

Страница 58: ...spongy when squeezed check the brake fluid level and condition Add fluid as needed See page 104 n Mechanical Brakes Always check the following items for proper operation before starting the engine Br...

Страница 59: ...will move freely into place Do not force the lock or it may break The brake light on the console will light up if the park brake lever lock is set while the engine is running It will also be lit when...

Страница 60: ...ur machine result ing in serious injury or death Keep the underhood area free of snow and ice WARNING Operating the snowmobile with a damaged track increases the possibility of track failure which cou...

Страница 61: ...d that the latches are securely in place before operating the snowmo bile n Seat Latches If your snowmobile is equipped with a removable seat ensure that the seat latches are securely in place before...

Страница 62: ...n Tether Switch If your machine has a tether switch remove the tether from the switch to make sure the engine stops immediately n Lighting Check the headlight high and low beam taillight and brake li...

Страница 63: ...crank the engine 7 Repeat the cranking procedure as needed until the engine starts 8 After the engine starts flip the choke toggle to the OFF position If the engine slows or wants to stop use intermi...

Страница 64: ...ree hours of operation will damage close fitted engine parts Do not operate at full throttle or high speeds for extended periods during the first three hours of use Vary the throttle open ings and mac...

Страница 65: ...e sludge formation filter blockage and reduced cold weather flow rates All Polaris oils are compatible with each other Slide Rail and Track Cooling CAUTION Serious engine damage can occur without the...

Страница 66: ...es shut off the engine and lower the machine to the ground 5 Grasp the skis by their front loops and move them from side to side to loosen snow and ice WARNING A loose track or flying debris could cau...

Страница 67: ...not smoke or allow open flames or sparks in or near the area where refueling is performed or where gasoline is stored If gasoline spills on your skin or clothing immediately wash it off with soap and...

Страница 68: ...PREM When the engine is started a yellow Premium Fuel light illuminates on the instrument panel When the key is in this position the fuel must be a minimum of 91 octane Return the key switch to the O...

Страница 69: ...8 16 ml per liter of gasoline to prevent engine damage resulting from fuel system icing and lean fuel mixtures Never use deicers or additives containing methanol Polaris also recommends the use of Ca...

Страница 70: ...important when the machine is operated in mountainous ter rain Always check the oil level when refueling Maintain the oil level above the tank s low level line When the oil reaches the low level mark...

Страница 71: ...e performance A lean mixture may be caused by things like fuel line restrictions for eign matter in the carburetor or clogged fuel filters A rich mixture may be caused by snow build up on the pre filt...

Страница 72: ...ge The main jet installed in production is not correct for all altitudes and or tempera tures See page 95 for more information NOTE It s the owner s responsibility to ensure that the correct jets are...

Страница 73: ...eration 1 Sit on the seat 2 Start the engine and allow it to idle 3 Hold the throttle lever pin stationary by exerting pressure on the pivot pin in the direction shown in the illustration 4 Apply a sl...

Страница 74: ...the throttle cable may cause the safety switch to activate preventing the engine from starting If this occurs return the machine to an authorized Polaris dealer for service If an emergency exists and...

Страница 75: ...chassis 4 Reverse the procedure to reinstall the seat and trunk cover Emergency Stopping The following chart lists methods for stopping the snowmobile in the event of an emergency See page 70 for mor...

Страница 76: ...te clock wise slightly to relieve belt tension 4 Starting at one of the tower struts wind the strap counter clockwise around the clutch as shown 5 Pull the strap abruptly so the strap comes free of th...

Страница 77: ...hich gear is engaged Sometimes the drive belt will drag in the drive clutch causing slight tension in the transmission and making it hard to shift Shutting the engine off will remove this tension and...

Страница 78: ...p the snowmobile and leave the engine idling 2 Make sure the area behind your vehicle is clear 3 Push the yellow reverse button on the left hand control for one sec ond then release The engine will au...

Страница 79: ...machine is in forward Altitude Setting At higher altitudes above 6000 feet the engine will require a different ignition setting to improve the success of the reverse system To set for a higher altitud...

Страница 80: ...erate the brake and steering when necessary WARNING Objects towed with a rope have no braking power and can easily collide with the rear of the snowmobile or other objects resulting in serious injury...

Страница 81: ...owmobile You may remove the factory installed emissions information hangtag which is intended solely for your use in making a purchasing decision Emission Control Maintenance Requirements Your snowmob...

Страница 82: ...our snowmobile prior to each use including the airbox foam filter and hood foam filters and clean these components as necessary Polaris considers the specified maintenance for the spark plugs oil chan...

Страница 83: ...rvals All necessary replacement parts and labor incurred with the exception of authorized warranty repairs become the responsibility of the regis tered owner If during the course of the warranty perio...

Страница 84: ...00 km 2000 mi 3200 km Pre Season CLUTCH Clutch Alignment Offset without belt 110 I I I Drive Belt Condition 111 I I I I Clutches disassemble 109 C C C Belt Tension I I I I Clutch Sheaves 109 I I I I E...

Страница 85: ...crews I I I Carburetor synchronize 95 I I I Idle RPM I I I Throttle Lever 71 I I I I I Oil Pump Lever synchronize I I I Throttle Cable 88 L L L Choke Cable 88 L L L Choke 88 I I I Vent Lines I I I I T...

Страница 86: ...rings 127 L L L I Skags Wear Bars 123 I I I I I Ski Saddle Spindle Bolts I I I I I Ski Pivots 84 L L L L I Ski Spindle 84 L L L L I Steering Arm s I Upper Lower Steering Post Support Bracket 84 L L L...

Страница 87: ...134 for the part numbers of Polaris products The illustration shows the lubrication points of suspension and steering components Grease the left and right spindles Raise the front end of the machine...

Страница 88: ...85 MAINTENANCE Lubrication EDGE 136 Rear Suspension Indy 340 Touring Edge Touring Rear Suspension...

Страница 89: ...86 MAINTENANCE Lubrication WideTrak Rear Suspensions...

Страница 90: ...seal may take only two pumps Push the clutch back onto the shaft and replace the clutch retaining bolt Torque to 18 ft lbs 24 4 Nm Driveshaft Bearing Inject grease into the fitting on the speedometer...

Страница 91: ...turn the handlebars to the left and lubricate liberally as shown Choke and Choke Cable Lubricate the choke slide and cables lightly with oil or grease Before turning the engine off operate the choke i...

Страница 92: ...oil level place the machine on a level surface The oil level should be between the safe marks on the dipstick 1 See your Polaris dealer for the recommended oil for your machine Do not overfill NOTE Cl...

Страница 93: ...oil level between the safe marks on the dipstick Clean the magnetic plug on the dipstick whenever checking or changing oil Polaris recommends the use of Polaris Synthetic Chaincase Lube See page 134 f...

Страница 94: ...ten cause a spark plug to appear too dark or too light in color Before changing spark plug heat ranges be sure the correct main jet is installed in the carbure tor s Refer to the Owner s Manual Supple...

Страница 95: ...justments 2 Wet Fouled The wet fouled insulator tip is black A damp oil film covers the firing end There may be a carbon layer over the entire nose Generally the electrodes are not worn General causes...

Страница 96: ...of the foam filter periodically to remove any accumulation of snow NOTE These illustrations are general representations Your model may differ CAUTION Operating the snowmobile with the intake filters...

Страница 97: ...s oil filters are specially designed for use on Polaris products We strongly recommend the use of only Polaris replacement parts See page 62 for oil recommendations EDGE models use an oil filter that...

Страница 98: ...nchronized or balanced is important Properly adjusted carburetors can greatly improve engine performance fuel economy engine life and reliability If you notice any of the following conditions the carb...

Страница 99: ...sition a container or shop towels to catch the contaminated gasoline 3 Slide the clamp 1 away from the drain plug 2 and remove the drain plug from the sediment tube 4 Wipe residue from the plug and re...

Страница 100: ...and cleaning of system components Every 1000 to 2000 miles 800 1600 km bring the machine to an authorized Polaris dealer to have the VES disassem bled inspected and cleaned NOTE To ensure maximum perf...

Страница 101: ...e cap Heat exchangers Coolant Use Premium 60 40 anti freeze coolant which is already premixed and ready to use Do not dilute with water Never exceed a 60 antifreeze 40 water mixture Contact your deale...

Страница 102: ...hoses The coolant level in the coolant bottle must be maintained at the recom mended level shown on the coolant bottle to prevent overheating and serious engine damage The level on some models must b...

Страница 103: ...bottle with coolant to the maximum mark 2 Elevate the front end of the machine slightly to aid bleeding of the heat exchangers 3 Remove the pressure cap and add coolant to the top of the filler neck...

Страница 104: ...4 Add coolant to the coolant bottle to the maximum mark 5 Start the engine and run at a fast idle for two to three minutes Loosen the bleed screw occasionally to purge any trapped air 6 Stop the engin...

Страница 105: ...ockwise to move all chain slack to the tensioner side Lock the brake lever lock or have an assistant hold the brake lever firmly 2 Loosen the adjuster bolt jam nut 1 3 Finger tighten the adjuster bolt...

Страница 106: ...if excessive brake pad clearance develops bring the machine to an authorized Polaris dealer for inspec tion and adjustment Brake Components 1 Brake Caliper 2 Brake Disc 3 Brake Pad Material Replace w...

Страница 107: ...ry two years with Polaris DOT 3 high temperature brake fluid See page 134 for the part numbers of Polaris products WARNING After opening a bottle of brake fluid always discard any unused portion Never...

Страница 108: ...bleeder valve and direct the flow of fluid into an approved container 4 Squeeze the brake lever a full stroke Then unscrew the bleeder valve 3 4 of a turn to release air 5 Close the bleeder valve and...

Страница 109: ...r to the center of the headlight and make a mark on the wall 3 Start the engine and turn the headlight switch to high beam 4 Observe the headlight aim The most intense part of the headlight beam shoul...

Страница 110: ...bulb from the housing 4 Grasp the bulb by its metal base and carefully separate the bulb from the harness 5 Hold the new bulb by its metal base and install it into the wire har ness 6 Insert the bulb...

Страница 111: ...rakelight Replacement 1 Remove the rear storage cover 1 if equipped 2 Depending on your model remove the screws 2 securing either the taillight housing 3 or the lens cover 4 3 Remove and replace the b...

Страница 112: ...ment or an unusual vibration or shift pattern see your dealer immediately Do not operate the machine until repairs have been made All clutch maintenance and repairs must be performed by an authorized...

Страница 113: ...sheave width of the drive clutch For this reason Polaris recommends that only O E M belts be used Other belts may match the dimensions but can drastically change the shift pat tern resulting in poor p...

Страница 114: ...wear frayed edges missing cogs cracks and excessive looseness Replace the belt if any of these conditions exist See Belt Troubleshooting on page 140 For improved drive away during extremely cold tempe...

Страница 115: ...lutch Skip to step 8 7 TEAM Clutch Locate the L wrench in the tool kit and install it into the open threaded hole in the outer sheave of the clutch Rotate the wrench until the sheaves open far enough...

Страница 116: ...in the belt removal procedures 2 Turn the driven clutch moveable sheave clockwise while pushing inward and forcing the belt down between the sheaves 3 Hold the belt down between the sheaves and roll...

Страница 117: ...rom the jackshaft 1 Pull the belt into the driven clutch to slightly open the sheaves 2 Loosen the three bolts on the adjustment cam and turn the cam counterclockwise to reduce the distance between th...

Страница 118: ...pecially impor tant to maintain track tension as specified on page 118 Allow the engine to reach idle speed before attempting to shift into or out of reverse WARNING Improper track tension can cause s...

Страница 119: ...e for a fall service tune up with your Polaris dealer His experienced and trained service technician will keep your machine in peak operating condition Tool Kit A tool kit is included with each machin...

Страница 120: ...slide wear occurs due to poor snow conditions additional wheel kits are available See your dealer for more information NOTE Track damage or failure caused by operation on ice or under other poor lubri...

Страница 121: ...nter of the rear idler wheel NOTE Measure at the point where the weight is hanging WARNING Moving parts can cut and crush body parts When performing the checks and adjustments recommended on the follo...

Страница 122: ...vide equal adjustment on both sides of the track 8 Repeat the mea surement on the other side of the track NOTE Check more frequently when the machine is new 9 Start the machine and slowly rotate the t...

Страница 123: ...s Stop the engine and let the track come to a stop do not apply brakes 3 Inspect track alignment by looking through the track window to make sure the rails are evenly spaced on each side If the track...

Страница 124: ...121 MAINTENANCE Steering System Steering Inspection and Adjustment Each week or before a long ride check all steering system fasteners and tighten if necessary WideTrak EDGE IFS...

Страница 125: ...at point X should be 1 8I to 1 4I 3 6 mm greater than the measurement at point Y NOTE If the skis are misaligned we recommend that your dealer cor rect the alignment since camber adjustment may also...

Страница 126: ...I 15 2 cm from the ground 2 Remove the attaching nuts and pry the skag downward 3 Remove the rear end of the skag 4 Remove the front end of the skag 5 Reverse the steps to install a skag WARNING Worn...

Страница 127: ...ess at sev eral points along the rail Have your dealer replace the slide when it s worn down to the mini mum thickness Do not operate the snowmobile if slide thickness measures less 7 16I 1 1 cm 3 8I...

Страница 128: ...ng bolts for tightness NOTE To check the Indy 340 Touring rear suspension mounting bolts remove the access plugs in the skirt n Check rear idler wheel bolts for tightness See page 119 n Check rear idl...

Страница 129: ...faces with a damp cloth Clean and touch up with paint any rusted or previously painted surfaces Be sure that corrosive salt and acids are removed from sur faces before beginning preservation with waxe...

Страница 130: ...Master Repair Manual See your dealer Engine and Carburetor Protection Proper preparation of the engine and fuel system is vital to the preven tion of rust and corrosion on precision engine parts durin...

Страница 131: ...storage 2 Securely support the front of the snowmobile with a jack stand so the machine is elevated and the engine is tilted rearward 3 Remove the spark plug s 4 Rotate the engine slowly watching the...

Страница 132: ...rts and hot exhaust parts Battery Always prepare and maintain the battery as outlined on page 133 Track and Suspension Moderate track tension should be maintained during summer storage The machine sho...

Страница 133: ...y WARNING Battery electrolyte is poisonous It contains acid Serious burns can result from contact with the skin eyes or clothing If contact occurs seek immedi ate medical attention KEEP OUT OF REACH O...

Страница 134: ...not tip it side ways or spill electrolyte WARNING Improperly connecting or disconnecting battery cables can result in an explo sion and cause serious injury or death When removing the battery always d...

Страница 135: ...ive cable first 4 Connect and tighten the black negative cable last 5 Verify that cables and vent hose are properly routed WARNING Batteries contain gases that can explode If the battery vent tube is...

Страница 136: ...it to the proper level Store it in a cool dry place Check and or charge monthly Before using the battery take it to your dealer for testing and recharg ing Batteries may freeze if not fully charged r...

Страница 137: ...3 VES II Synthetic 2 Cycle Engine Oil 2 5 gal Chaincase Lubricants 2873105 Synthetic Chaincase Lubricant qt 2872951 Synthetic Chaincase Lubricant 12 oz Grease Specialized Lubricants 2871312 Grease Gun...

Страница 138: ...sary SEE YOUR DEALER Harsh drive clutch engagement Drive belt worn or too narrow Replace the drive belt Excessive belt sheave clearance SEE YOUR DEALER Drive belt turns over Wrong belt for appli catio...

Страница 139: ...ve clearance SEE YOUR DEALER Loose torque stop Inspect and adjust Sticky clutch SEE YOUR DEALER Engine doesn t turn Seized engine SEE YOUR DEALER Seizure is a result of poor lubrication inade quate fu...

Страница 140: ...ne several times may be necessary to change plug s Poor engine com pression Mixture is too lean A main jet that is too small will cause seizure resulting in loss of power This indicates a major engine...

Страница 141: ...n Reduce ski pressure A Increase front track spring preload B Reduce IFS spring preload C Reduce rear torsion spring preload Front end pushes Check for worn skags Check for binding suspension shafts a...

Страница 142: ...RCA rearward see setup decal under hood Decrease spring preload adjustments Decrease front track compression damping by turning screw counter clockwise factory position full soft Machine darts from si...

Страница 143: ...atures Check for snow ingestion Ice and snow build up between track and tunnel Warm the engine at least five minutes Take the drive belt off the machine in extremely cold weather and warm it up Break...

Страница 144: ...ontained in this manual Your dealer is also familiar with Polaris policies and procedures and will be happy to assist you When contacting us about parts service or warranty always provide the fol lowi...

Страница 145: ...owner reports theft A In addition to notifying the proper law enforcement officials the owner must call Polaris Customer Service B Owners must provide their name address telephone number and the mode...

Страница 146: ...not caused by a defect in material or workmanship The warranty does not cover accidental damage normal wear and tear abuse or improper handling The warranty also does not cover any snowmobile that has...

Страница 147: ...t present your copy of the Warranty Registration form to the dealer The cost of trans portation to and from the dealer is YOUR responsibility Polaris recommends that you use your original selling deal...

Страница 148: ...verage in the event of a warranty claim This warranty also excludes failures resulting from improper lubrication improper engine timing improper fuel surface imperfections caused by external stress he...

Страница 149: ...tomatic Although you do not receive a warranty card your dealership should have printed a copy of the warranty reg istration form This form is your proof of warranty Consumer Exclusions Each repair vi...

Страница 150: ...e to unauthorized service Failures due to lack of service as required in the owner s manual or Polaris updates This includes off season storage as listed in the owner s manual Failure due to use of un...

Страница 151: ...have received authorization for export from Polaris Industries Dealers may not give authorization for export You should consult an authorized dealer to determine this vehicle s warranty or service bu...

Страница 152: ...s Customer Assistance and the customs department of the destination country before you move Vehicles importation rules vary considerably from country to country You may be required to present docu men...

Страница 153: ...nty This includes compo nents whose failure increases the snowmobile engine s emissions To the extent they are present on your snowmobile engine this includes electronic controls fuel injection compon...

Страница 154: ...r similar causes beyond the control of Polaris Owners are responsible for performing the scheduled maintenance identified in the owner s manual Polaris can deny an emissions warranty claim if any spec...

Страница 155: ...r each time your snow mobile is serviced This will provide you and future owners with an accurate log of maintenance and services performed on the snowmobile DATE MILES KM TECHNICIAN SERVICE PERFORMED...

Страница 156: ...153 MAINTENANCE LOG DATE MILES KM TECHNICIAN SERVICE PERFORMED COMMENTS...

Страница 157: ...Coolant 98 Coolant Level 99 Cooling System 98 Cooling System Bleeding 100 101 Cooling System Flushing 99 Coupler Greasing 87 Coupling Front To Rear 40 C Coupling Rear To Front 41 Coupling Suspension...

Страница 158: ...l Recommendations 62 O Oil Gearcase WideTrak 89 Operation Warning 26 Operator Safety 6 21 P Park Brake Lever Lock 56 Passenger Warning 23 Polaris Products 134 Preload Front Shock Spring 33 Premium Fue...

Страница 159: ...Engine Stop 27 59 70 Handwarmer 27 Headlight Dimmer 27 Heater Passenger Handle 29 Ignition 27 59 Premium Fuel 65 Tether 59 Throttle Safety 54 70 Thumbwarmer 27 T Taillight Brakelight Replacement 108...

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