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100

MAINTENANCE

Brakes

Hand Brake

The front and rear brakes are hydraulic disc brakes, activated by moving
the single brake lever toward the handlebar. These brakes are self-
adjusting.

Under normal operation, the diaphragm extends into the reservoir as
fluid level drops. If the fluid level is low and the diaphragm is not
extended, a leak is likely and the diaphragm should be replaced. To
ensure proper diaphragm operation, always fill the reservoir as needed
whenever the cover is loosened or removed. Do not overfill.

WARNING!

An over-full master cylinder may cause brake drag or brake lock-

up, which could result in serious injury or death. Maintain brake fluid at the
recommended level. Do not overfill.

The following checks are recommended to keep the brake system in
good operating condition. Check more often if brakes are used heavily
under normal operation.

1. Always keep brake fluid at an adequate

level. See page 30.

2. Check the brake system for fluid leaks.

3. Check the brakes for excessive travel or

spongy feel.

4. Check the friction pads for wear, damage

and looseness. Replace brake pads when
they are worn to .030” (0.762 mm).

5. Check the security and surface condition

of the disc. Clean any grease using a
recommended brake cleaner or alcohol. Do not use spray lubricants
or other petroleum-based products. If you discover any damage
(cracks, excessive corrosion, warping) see your dealer for service
before operating.

Auxiliary Foot Brake

The hydraulic auxiliary brake system requires no adjustment. Check the
brake fluid level frequently for the auxiliary brake system. See page 32.

.030” (0.762 mm)

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Содержание Sportsman Touring 570

Страница 1: ...ains important safety information This is an adult vehicle only Operation is prohibited for those under 16 years of age Owner s Manual for Maintenance and Safety Sportsman Touring 570 Sportsman Tourin...

Страница 2: ...it has been removed please call 1 800 342 3764 for assistance WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other r...

Страница 3: ...ence for all utility and recreational vehicles manufactured in the world today Many years of experience have gone into the engineering design and development of your POLARIS vehicle For safe and enjoy...

Страница 4: ...ctual vehicle and the information presented in this publication Depictions and or procedures in this publication are intended for reference use only No liability can be accepted for omissions or inacc...

Страница 5: ...ntroduction 4 Safety 7 Features and Controls 26 Operation 51 Winch Guide 73 Emission Control Systems 85 Maintenance 86 Troubleshooting 138 Specifications 142 POLARIS Products 144 Warranty 145 Maintena...

Страница 6: ...tuation that if not avoided will result in death or serious injury WARNING A WARNING indicates a hazardous situation that if not avoided could result in death or serious injury CAUTION A CAUTION indic...

Страница 7: ...LE ONLY Operation is prohibited for anyone under 16 years of age Never permit a guest to operate the ATV unless the guest has read this manual and all product labels and has completed a certified safe...

Страница 8: ...r key number and mating it with one of your existing keys The ignition switch must be replaced if all keys are lost Vehicle Model Number ___________________________________________________ Frame VIN _...

Страница 9: ...iderCoursesm for a fee Call ATV Enrollment Express at 800 887 2887 or visit www atvsafety org If you purchased a POLARIS ATV outside the United States please contact your dealer or local law enforceme...

Страница 10: ...eds established safety standards Approved helmets in the USA and Canada bear a U S Department of Transportation DOT label Approved helmets in Europe Asia and Oceania bear the ECE 22 05 label The ECE m...

Страница 11: ...protect arms and legs Riding pants with kneepads and a jersey with shoulder pads provide the best protection Equipment Modifications We strongly recommend that consumers do not install on a POLARIS A...

Страница 12: ...nt types of terrain Beginning and inexperienced operators should complete the recommended safety training before operating this vehicle See page 7 Never permit a guest to operate the ATV unless the gu...

Страница 13: ...ange clothing Exposure to Exhaust Engine exhaust fumes are poisonous and can cause loss of consciousness or death in a short time Never start the engine or let it run in an enclosed area The engine ex...

Страница 14: ...the ATV after consuming alcohol or drugs could adversely affect operator judgment reaction time balance and perception Never consume alcohol or drugs before or while operating an ATV Carrying a Passe...

Страница 15: ...den turns or stops Operating on Public Roads Operating this ATV on public streets roads or highways could result in a collision with another vehicle Never operate the ATV on any public street road or...

Страница 16: ...he passenger should never hold on to the operator Turning Improperly Turning improperly could cause loss of traction loss of control accident or rollover Always follow proper procedures for turning as...

Страница 17: ...ays check the terrain carefully before descending a hill Shift your weight rearward Never travel down a hill at high speed Avoid traveling down a hill at an angle which would cause the vehicle to lean...

Страница 18: ...he ATV around and remount following the procedure described in the owner s manual See page 64 If the ATV begins rolling downhill Keep operator and passenger body weight uphill Never apply engine power...

Страница 19: ...on unfamiliar terrain could result in an accident or rollover Unfamiliar terrain may contain hidden rocks bumps or holes that could cause loss of control or rollover Travel slowly and use extra cauti...

Страница 20: ...obstacles such as rocks and fallen trees If unavoidable use extreme caution and always follow proper operating procedures as outlined in this manual See page 72 Skidding or Sliding Skidding or slidin...

Страница 21: ...veral times while driving slowly The friction will help dry out the pads Improper Cargo Loading Overloading the ATV or carrying towing cargo improperly may cause changes in handling which could cause...

Страница 22: ...highway approved lights Operate this vehicle off road only Use caution and drive at reduced speeds in conditions of reduced visibility such as fog rain and darkness Clean headlights frequently and rep...

Страница 23: ...AND PROTECTIVE GEAR FOR DRIVER AND PASSENGER NEVER USE ON PUBLIC ROADS NEVER CARRY MORE THAN 1 PASSENGER NEVER USE WITH DRUGS OR ALCOHOL NEVER operate without proper ATV training or instruction at sp...

Страница 24: ...NING Improper use of override button can lead to loss of control resulting in serious injury or death Do not activate override while throttle is engaged Always apply throttle gradually while in revers...

Страница 25: ...S use an approved helmet and protective gear securely grasp hand holds and plant feet firmly on footrests while seated in the passenger seat tell operator to slow down or stop if uncomfortable get off...

Страница 26: ...weight capacity 485 lbs 220 kg NEVER exceed 50 MPH 80 km h when rear cargo loads are above 75 lbs 34 kg and or front cargo loads are above 37 lbs 17 kg NEVER exceed 50 MPH 80 km h while carrying a pa...

Страница 27: ...ble imbalance and excessive engine RPM which can result in serious injury or death 7180089 Hitch Capacity Label 570 570 EPS TRAILER MAX WEIGHT 1225 LBS 557 KG ON LEVEL GROUND HITCH MAX VERTICAL WEIGHT...

Страница 28: ...ss of control which may result in serious injury or death Always release the throttle before pressing the override button The override switch is also used to toggle through the modes of the rider info...

Страница 29: ...ine stop switch will shut off all electrical power to the vehicle including lights Main Key Switch Use the main key switch to start the engine See page 55 for starting procedures Headlight Switch Use...

Страница 30: ...the throttle release switch could result in failure to perform as designed which could result in an accident Do not attempt to modify the throttle release switch or replace it with any after market th...

Страница 31: ...e the brake lever toward the handlebar to apply the front and rear brakes These brakes are hydraulicallyactivated disc type brakes that are activated by only one lever Always test brake lever travel a...

Страница 32: ...lead to early brake fade and the possibility of brake failure which could result in an accident After opening a bottle of brake fluid always discard any unused portion Check the brake fluid in the mas...

Страница 33: ...unlocked position WARNING Operating the ATV while the parking brake is engaged could result in an accident or fire Always check to be sure the parking brake is disengaged before operating The parking...

Страница 34: ...system Should the main system fail use the auxiliary foot brake Since this is a rear brake only it will not be as effective as the all wheel single lever system The auxiliary foot brake is located on...

Страница 35: ...rea Refuel on a level surface Remove the fuel tank cap to add fuel to the fuel tank Use either leaded or unleaded gasoline with a minimum pump octane number of 87 R M 2 octane Do not use fuel with eth...

Страница 36: ...attended always place the transmission in PARK and lock the parking brake Belt Life To extend belt life use low forward gear when pulling a heavy load at less than seven miles per hour for extended pe...

Страница 37: ...on 4X4 the ATV is in 4X4 and the 4X4 indicator icon in the instrument cluster display will be visible When in 4X4 the demand drive unit will automatically engage any time the rear wheels lose tractio...

Страница 38: ...is turned off while the demand drive unit is moving it will not disengage until the rear wheels regain traction Engage the 4X4 switch before getting into conditions where front wheel drive may be nee...

Страница 39: ...following conditions occur The 4X4 switch must be in the ADC 4X4 position Vehicle speed must be 15 mph 25 km h or less The throttle must be closed throttle lever released The transmission must be in g...

Страница 40: ...will damage the speedometer lens and other plastic surfaces Do not use alcohol to clean the instrument cluster Do not allow insect sprays to contact the lens Immediately clean off any gasoline that sp...

Страница 41: ...cally reduce engine power EPS Warning if equipped This indicator illuminates when the key is turned to the ON position and goes off when the engine is started If the light remains on after starting th...

Страница 42: ...cluster fails to illuminate a battery over voltage may have occurred and the instrument cluster may have shut off to protect the electronic speedometer If this occurs take the ATV to your POLARIS dea...

Страница 43: ...dealer 3 Information Display This area displays odometer trip meter engine hour meter engine speed and programmable service hour interval 4 Active Descent Control Display if equipped This icon displa...

Страница 44: ...d or metric units of measurement Tip To exit the set up mode at any time wait 10 seconds The display automatically exits and returns to the odometer display 1 Turn the key to the OFF position 2 Place...

Страница 45: ...elease the button 5 Repeat steps 3 4 twice to set the 10 minute and 1 minute segments After completing the 1 minute segment step 4 will save the new settings and exit the clock mode 6 Turn the key to...

Страница 46: ...button 3 When the service hours flash press and release the MODE button to advance the hours to the desired setting including OFF Press and hold the MODE button to set the new service hour interval Di...

Страница 47: ...e display Please see your Polaris dealer for all major repairs 1 If the error codes are not displayed use the MODE button to toggle until Ck ENG displays on the main line of the display 2 Press and ho...

Страница 48: ...Level 51 1 Data Erratic Intermittent Or Incorrect 51 2 Voltage Above Normal Or Shorted To High Source 51 3 Voltage Below Normal Or Shorted To Low Source 51 4 Abnormal Rate Of Change 51 10 Out Of Cali...

Страница 49: ...ge Most Severe Level 168 1 Voltage Above Normal Or Shorted To High Source 168 3 Voltage Below Normal Or Shorted To Low Source 168 4 Data Valid But Above Normal Operating Range Moderately Severe Level...

Страница 50: ...re Level 3597 1 Voltage Above Normal Or Shorted To High Source 3597 3 Voltage Below Normal Or Shorted To Low Source 3597 4 Data Valid But Above Normal Operating Range Moderately Severe Level 3597 16 D...

Страница 51: ...ensor Heater 1 Data Erratic Intermittent Or Incorrect 520209 2 Voltage Above Normal Or Shorted To High Source 520209 3 Voltage Below Normal Or Shorted To Low Source 520209 4 Current Below Normal Or Op...

Страница 52: ...Severe 520342 17 Adaptive Fuel Correction Bank 1 Data Valid But Above Normal Operating Range Least Severe 520344 15 Data Valid But Below Normal Operating Range Least Severe 520344 17 EPS Models Only...

Страница 53: ...arts and drive components Do not operate at full throttle or high speeds during the first three hours of use Engine and Drivetrain Break in 1 Fill the fuel tank with gasoline See page 33 Always exerci...

Страница 54: ...icle 3 Engine exhaust fumes are poisonous Never start the engine or let it run in an enclosed area 4 Before operating learn how to use the auxiliary brake for emergency situations if service brakes be...

Страница 55: ...ow Your Riding Area Tread Lightly Familiarize yourself with all laws and regulations concerning the operation of this off road vehicle in your area Respect the environment in which you ride Find out w...

Страница 56: ...els fasteners Inspect ensure fastener tightness 105 106 Frame nuts bolts fasteners Inspect ensure tightness Fuel and oil Ensure proper levels 33 92 Coolant level if applicable Ensure proper level 98 9...

Страница 57: ...engine starts 7 If the engine does not start return the key to the OFF position and wait five seconds before attempting to start again Activate the starter for another five seconds if necessary Repeat...

Страница 58: ...n the handlebars 3 Start the engine and allow it to warm up 4 Shift the transmission into gear 5 Check your surroundings and determine your path of travel 6 Release the parking brake 7 Slowly depress...

Страница 59: ...ud ing an approved helmet with a rigid chin guard See page 8 4 Perform the pre ride inspection See page 54 5 Lock the parking brake 6 Mount the vehicle from the left side After the operator is seated...

Страница 60: ...and both hands on the passenger grab handles at all times The passenger should never hold on to the operator Never secure a passenger to the vehicle or to the operator with a belt rope or similar devi...

Страница 61: ...cargo 3 Steer in the direction of the turn 4 Keep both feet on the footrests 5 Lean your upper body to the inside of the turn while supporting your weight on the outer footrest This technique alters...

Страница 62: ...traction NOTICE Severe damage to drive train may occur if the 4X4 is engaged while the wheels are spinning Allow the rear wheels to stop spinning before engaging 4X4 or engage 4X4 before wheels begin...

Страница 63: ...refully before ascending any hill 5 Never climb hills with excessively slippery or loose surfaces 6 Keep both feet on the footrests 7 Shift body weight uphill A passenger should also shift body weight...

Страница 64: ...ow these precautions 1 Slow down 2 Avoid crossing the side of a steep hill 3 Do not cross a hillside with a passenger on board Ask the passenger to dismount and walk across the hillside before remount...

Страница 65: ...the transmission in forward gear Do not descend a hill with the transmission in neutral 5 Slow down Never travel down a hill at high speed 6 Drive straight downhill Avoid traveling down a hill at an...

Страница 66: ...64 OPERATION Turning Around on a Hill K Turn If the vehicle stalls while climbing a hill never back it down the hill Use the K turn to turn around 8 ft 2 4 m...

Страница 67: ...passen ger should not remount until the vehicle returns to firm level ground 5 Staying uphill of the vehicle turn the handlebars full left 6 While holding the brake lever release the parking brake loc...

Страница 68: ...mmended depth equal to the bottom of the footrests Follow these procedures when operating through water 1 Determine water depths and current before entering water 2 Choose a crossing where both banks...

Страница 69: ...in serious engine damage Transport the vehicle to your dealer for service before restarting the engine If this is not possible follow the vehicle immersion inspection and drying procedures outlined on...

Страница 70: ...turning at sharp angles 6 Never open the throttle suddenly 7 Do not use the override button unless additional wheel speed is required for vehicle movement Use the override with caution as rearward veh...

Страница 71: ...ating condition SECURE ALL LOADS BEFORE OPERATING Unsecured loads can create unstable operating conditions which could result in loss of control of the vehicle OPERATE ONLY WITH STABLE AND SAFELY ARRA...

Страница 72: ...cargo loads are above 75 lbs 34 kg and or front cargo loads are above 37 lbs 17 kg 4 NEVER exceed 50 MPH 80 km h while carrying a passenger 5 When operating over rough or hilly terrain reduce speed a...

Страница 73: ...rear rack capacity The total load operator passenger accessories cargo and weight on hitch must not exceed the maximum weight capacity of the vehicle NOTICE Using an improper hitch or exceeding the m...

Страница 74: ...perating on unfamiliar terrain Not all obstacles are immediately visible 4 Never attempt to operate over large obstacles such as rocks or fallen trees 5 Always have a passenger dismount before operati...

Страница 75: ...and heavy gloves when operating the winch 5 Always keep body hair clothing and jewelry clear of the winch cable fairlead and hook when operating winch 6 Never attempt to jerk a load attached to the wi...

Страница 76: ...eed and rewind the cable evenly before continuing the winch operation 13 Never winch up or down at sharp angles This can destabilize the winching vehicle and possibly cause it to move without warning...

Страница 77: ...ays inspect your winch and winch cable before each use 23 Never winch the hook fully into the winch This can cause damage to winch components 24 Unplug the remote control from the vehicle when the win...

Страница 78: ...strategy if it is not working Always remember that your winch is very powerful There are simply some situations that you and your winch will not be able to deal with Do not be afraid to ask others to...

Страница 79: ...able at the first sign of damage to prevent SEVERE INJURY or DEATH in the event of failure For your safety always replace POLARIS winch parts including the cable with genuine POLARIS replacement parts...

Страница 80: ...jacket tarp or other soft dense object A damper can absorb much of the energy released if a winch cable breaks when winching Even a tree limb can help as a damper if no other items are available to yo...

Страница 81: ...frame following instructions in this manual D Re engage the clutch on the winch E Slowly winch in the slack in the winch cable F Select the proper vehicle gear to propel the stuck vehicle in the direc...

Страница 82: ...is complete especially if winching at an angle it may be necessary to re distribute the winch cable across the winch drum You will need an assistant to perform this task A Release the clutch on the wi...

Страница 83: ...cable has already been permanently and severely damaged Promptly discontinue use of a winch cable in this condition B A kinked winch cable made of wire rope that has been straightened out is shown at...

Страница 84: ...in an attempt to move an object This is a dangerous practice It gener ates high winch cable loads that may exceed the strength of the cable Even a slowly moving vehicle can create large shock loads in...

Страница 85: ...y never use elastic bungie cords for winching 5 Never use the winch to tie down a vehicle to a trailer or other transportation vehicle This type of use also causes shock loading that can cause damage...

Страница 86: ...tivation of the winch 4 For your safety always replace POLARIS winch parts including the cable with genuine POLARIS replacement parts available at your authorized POLARIS dealer 5 Some winch models us...

Страница 87: ...with a closed crankcase system Blow by gases are forced back to the combustion chamber by the intake system All exhaust gases exit through the exhaust system Exhaust Emission Control System Exhaust e...

Страница 88: ...orm these operations Maintenance intervals in the following chart are based upon average riding conditions and an average vehicle speed of approximately 10 miles per hour Vehicles subjected to severe...

Страница 89: ...e failure to conduct this maintenance will not void the emissions warranty but may affect emissions D Have an authorized POLARIS dealer perform these services Item Maintenance Interval whichever comes...

Страница 90: ...lter change Demand drive fluid 25 H 1 M 250 400 Break in oil level check change fluid every 25 hours if ADC is subjected to extreme use See page 97 Rear gearcase oil 25 H 1 M 250 400 Break in oil leve...

Страница 91: ...ines rail and fuel pump replace lines every two years Radiator if applicable 100 H 12 M 1000 1600 Inspect clean external surfaces Cooling hoses if applicable 100 H 12 M 1000 1600 Inspect for leaks Eng...

Страница 92: ...r s discretion Item Lube Capacity at Fluid Change Inspection Procedure Engine Oil PS 4 5W 50 4 Cycle Oil 2 qt 1 9 l Maintain level in safe range on dipstick See page 92 Brake Fluid DOT 4 Brake Fluid M...

Страница 93: ...re frequently if POLARIS oil is not used Always use 5W 50 oil Follow the manufacturer s recommendations for ambient temperature operation See page 144 for the part numbers of POLARIS products NOTICE M...

Страница 94: ...as gas or moisture collecting in the crankcase If the oil level is over the full safe mark change the oil immediately 1 Position the vehicle on a level surface 2 Remove the dipstick Wipe it dry with a...

Страница 95: ...emove the drain plug Allow the oil to drain completely CAUTION Hot oil can cause burns to skin Do not allow hot oil to contact skin 7 Install a new sealing washer on the drain plug The sealing surface...

Страница 96: ...filter gasket contacts the sealing surface then turn it an additional 1 2 turn 13 Remove the dipstick 14 Add two quarts 1 9 l of recommended oil 15 Place the transmission in PARK 16 Lock the parking...

Страница 97: ...art numbers of POLARIS products The fill plug is located on the left side of the ATV under the rear fender behind the wheel The drain plug is located on the right side of the gearcase on the right sid...

Страница 98: ...Dispose of used oil properly Front Gearcase Demand Drive Fluid Always check and change the demand drive fluid at the intervals outlined in the Periodic Maintenance Chart beginning on page 86 Maintain...

Страница 99: ...ottom of the fill hole threads 3 Reinstall the fill plug Torque to 8 10 ft lbs 11 14 Nm Fluid Change 1 Position the vehicle on a level surface Remove the fill plug Place a drain pan under the demand d...

Страница 100: ...ast the pressure cap and into the radiator Some coolant level drop on new vehicles is normal as the system is purging itself of trapped air Check the coolant level and maintain as recommended by addin...

Страница 101: ...eeded CAUTION Escaping steam can cause burns Never remove the pressure cap while the engine is warm or hot Always allow the engine to cool before removing the pressure cap 1 Open the front box cover 2...

Страница 102: ...rfill The following checks are recommended to keep the brake system in good operating condition Check more often if brakes are used heavily under normal operation 1 Always keep brake fluid at an adequ...

Страница 103: ...osition 3 Tie a length of string between two stands as shown in the illustration Position the stands so that the string is flush with the side of the rear tire If available you may use a long straight...

Страница 104: ...ean these areas thoroughly Steering Assembly The steering assembly of the ATV should be checked periodically for loose nuts and bolts If loose nuts and bolts are found see your POLARIS dealer for serv...

Страница 105: ...t screwdriver to remove the plastic rivets securing the side panel 3 Grasp the rear of the side panel near the rear cab With a firm motion pull the side panel outward to disengage the side panel from...

Страница 106: ...flat screwdriver to remove the plastic rivets securing the footwell to the fenders 3 Remove the footwell 4 If removing the footwell support is necessary to access the clutch cover remove the hex flang...

Страница 107: ...commended tire type size and pressure Tire Tread Depth Always replace tires when tread depth is worn to 1 8 3 mm or less Front Wheel Hub Tightening Front wheel bearing tightness and spindle nut retent...

Страница 108: ...the vehicle to the ground 6 Torque the wheel nuts to specification WARNING Loose nuts could cause a tire to come off during operation which could result in an accident or rollover Always ensure that...

Страница 109: ...ter from the main filter Wash the pre filter in soapy water then rinse and let dry 5 Reinstall the pre filter over the main filter Install a new main filter if needed 6 Reinstall the filter into the a...

Страница 110: ...e and pull the valve out of the hoses 3 Inspect the valve for debris Blow gently through the valve to check for clogging Replace a damaged or clogged valve 4 Check the hoses for cracks deterioration a...

Страница 111: ...n fuse then replace the fuse Spare fuses are provided in a compartment on the top of the access door 1 Open the front box cover 2 Remove the access panel See page 99 3 Remove fuse box cover 4 Remove t...

Страница 112: ...1 570 SP Remove the seven 7 headlight pod screws Pull the pod cover forward 570 570 EPS Remove the two screws on the lower front corners of the headlight pod Remove the screw from the rear of the pod...

Страница 113: ...rn the headlight switch to high beam 4 Observe the headlight aim on the wall The most intense part of the headlight beam should be two inches 5 cm below the mark on the wall Include rider weight on th...

Страница 114: ...hts Low Beam Adjustment The low beam can be adjusted slightly upward or downward 1 Loosen the Phillips screw located at the rear of the headlamp 2 Tilt the headlamp upward or downward 3 Tighten the sc...

Страница 115: ...he wiring harness 5 Use a small screwdriver to remove the o rings from the headlight mounting tabs 6 Pull the headlight housing up to release it from the locking tabs 7 Lift the adjusting knob up to r...

Страница 116: ...2 Pull the pod cover forward 3 Unplug the headlamp from the wiring harness 4 Use a small screwdriver to remove the o rings from the headlight mounting tabs 5 Pull the headlight housing up from bracke...

Страница 117: ...mbly into the headlight assembly 4 Turn the headlight harness clockwise to secure the headlamp Taillight Brakelight Lamp Replacement 1 Remove the harness connector from the back of the light assembly...

Страница 118: ...ndition after the engine has been warmed up and the vehicle has been driven at higher speeds Immediately check the spark plug for correct color See page 117 CAUTION A hot exhaust system and engine can...

Страница 119: ...ine and the service The tip should not be flaky and white A white insulator tip indicates overheating caused by use of an improper spark plug or incorrect fuel Wet Fouled Spark Plug The wet fouled ins...

Страница 120: ...to water below the footrests 2 Check the air box If water is present dry the air box and replace the filter with a new filter 3 Remove the spark plug 4 Turn the engine over several times using the ele...

Страница 121: ...rge accumulated carbon from the exhaust pipe muffler 1 Remove the arrester clean out plug from the bottom of the muffler 2 Place the transmission in PARK 3 Start the engine 4 Quickly squeeze and relea...

Страница 122: ...peeds creating large amounts of force on clutch components Extensive engineering and testing has been conducted to ensure the safety of this product However as the owner you have the following respons...

Страница 123: ...ue to the system s dependence on engine speed For example when operating at a ground speed of 3 MPH 5 km h in low range the engine speed would be around 3000 RPM This is well above the engagement spee...

Страница 124: ...RK 4 Apply varying throttle for 10 15 seconds to expel the moisture and air dry the belt and clutches Do not hold the throttle wide open for more than 10 seconds 5 Allow the engine RPM to settle to id...

Страница 125: ...roduce explosive gases Keep sparks flame cigarettes etc away Ventilate when charging or using in an enclosed space Always shield eyes when working near batteries KEEP OUT OF REACH OF CHILDREN Your ATV...

Страница 126: ...ube 4 Disconnect the black negative battery cable first 5 Disconnect the red positive battery cable last 6 Lift the battery out of the ATV Be careful not to tip a conventional battery sideways which c...

Страница 127: ...e battery holder 3 With conventional batteries install the battery vent tube sealed batteries do not have a vent tube The vent tube must be free of obstructions and securely installed Route the tube a...

Страница 128: ...ining battery charge by using a POLARIS Battery Tender charger or by charging about once a month to make up for normal self discharge Battery Tender can be left connected during the storage period and...

Страница 129: ...sealing strip off or add any other fluid to this battery The single most important thing about maintaining a sealed battery is to keep it fully charged Since the battery is sealed and the sealing str...

Страница 130: ...ndard amps specified on top of battery 100 12 8 13 0 volts None check at 3 mos from date of manufacture None required 75 100 12 5 12 8 volts May need slight charge if no charge given check in 3 months...

Страница 131: ...ebars or incorrect torquing of the adjuster block tightening bolts can cause limited steering or loosening of the handlebars resulting in loss of control and serious injury or death Follow the adjustm...

Страница 132: ...the handlebar 2 Squeeze the end of the rubber boot and slide it far enough to expose the end of the inline cable adjuster 3 Loosen the adjuster lock nut 4 Rotate the boot to turn the adjuster until 1...

Страница 133: ...to contact the vehicle The best and safest way to clean your POLARIS vehicle is with a garden hose and a pail of mild soap and water 1 Use a professional type washing cloth cleaning the upper body fi...

Страница 134: ...er to purchase a replacement Replacement safety labels are provided by POLARIS at no charge Grease all zerk fittings immediately after washing Allow the engine to run for a while to evaporate any wate...

Страница 135: ...Never use abrasive cleaners on plated or painted surfaces 2 Rinse well with clear water Soap detergents salt dirt mud and other elements can cause corrosion 3 Polish the clean chrome wheels periodica...

Страница 136: ...tment or POLARIS Fuel Stabilizer Follow the instructions on the container for the recommended amount Carbon Clean removes water from fuel systems stabilizes fuel and removes carbon deposits from pisto...

Страница 137: ...and add 2 3 tablespoons of engine oil To access the plug holes use a section of clear 1 4 hose and a small plastic squeeze bottle filled with the pre measured amount of oil 2 Reinstall the spark plugs...

Страница 138: ...slightly off the ground Be sure the storage area is well ventilated Cover the vehicle with a genuine POLARIS cover Do not use plastic or coated materials They do not allow enough ventilation to preve...

Страница 139: ...ransmission in PARK 3 Lock the parking brake 4 Secure the fuel cap oil cap and seat 5 Always tie the frame of the ATV to the transporting unit securely with suitable straps or rope Do not attach tie s...

Страница 140: ...ift the transmission to low range and carefully use fast aggressive throttle application to engage clutch WARNING Excessive throttle may cause loss of control and vehicle rollover Climbing over large...

Страница 141: ...eplace with fresh recommended fuel Fouled or defective spark plugs Inspect plugs and replace if necessary No spark to spark plug Inspect plugs verify stop switch is on Water or fuel in crankcase Immed...

Страница 142: ...inked or plugged fuel tank vent line Inspect and replace Incorrect fuel Replace with recommended fuel Clogged air filter Inspect and clean or replace Reverse speed limiter malfunction See your dealer...

Страница 143: ...ections and tighten Low battery voltage Recharge the battery to 12 8 VDC Incorrect fuel Replace with fresh recommended fuel Clogged air filter Inspect and clean or replace Reverse speed limiter malfun...

Страница 144: ...EPS 150 lbs 68 Kg 570 SP Rear rack capacity and tongue weight not to exceed 180 lbs 81 6 kg Hitch Towing Rating 1225 lbs 557 kg 570 570 EPS 1500 lbs 682 kg 570 SP Unbraked Trailer Towing Capacity 1786...

Страница 145: ...4 5 kPa 570 570 EPS 26x8 14 5 psi 34 5 kPa 570 SP Tires Pressure Rear 25x10 12 5 psi 34 5 kPa 570 25x11 12 5 psi 34 5 kPa 570 EPS LE 26x10 14 5 psi 34 5 kPa 570 SP 26x11 14 5 psi 34 5 kPa 570 SP LE Br...

Страница 146: ...al 3 8 l 2877922 Demand Drive Plus Fluid qt 95 l 2877923 Demand Drive Plus Fluid gal 3 8 l 2870465 Pump for Gallon 3 8 l Jug Coolant 2880514 Antifreeze 50 50 Premix qt 95 l 2880513 Antifreeze 50 50 Pr...

Страница 147: ...inal registration and received the customer copy please contact your dealer immediately NO WARRANTY COVERAGE WILL BE ALLOWED UNLESS YOUR VEHICLE IS REGISTERED WITH POLARIS Initial dealer preparation a...

Страница 148: ...use of POLARIS engine oil 2 Damage or failure resulting from the use of non recommended lubricants or fluids is not covered by this warranty This warranty provides no coverage for personal loss or exp...

Страница 149: ...ORT OR OTHERWISE THIS EXCLUSION OF CONSEQUENTIAL INCIDENTAL AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL SURVIVE ANY FINDING THAT THE EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PURPOSE THE IMPLIED...

Страница 150: ...s vary considerably from country to country You may be required to present documentation of your move to POLARIS in order to continue your warranty coverage You may also be required to obtain document...

Страница 151: ...hased will continue to be covered by the Limited Warranty Please work with your dealer to resolve any warranty issues Should your dealer require any additional assistance they will contact the appropr...

Страница 152: ...rranty period does not further extend if you purchase additional warranty coverage in the form of a service contract or other paid warranty extension but emission related parts may be covered subject...

Страница 153: ...controlling state law This limited warranty excludes failures not caused by a defect in material or workmanship This limited warranty does not cover damage due to accidents abuse or improper handling...

Страница 154: ...e g R13UH88A_C The POLARIS 50 state models are designed and built with features such as a reduced cargo box capacity Any modifications to these features may be a violation of the applicable Californi...

Страница 155: ...section of your manual to your dealer each time your vehicle is serviced This will provide you and future owners with an accurate log of maintenance and services performed DATE MILES KM OR HOURS TECHN...

Страница 156: ...154 MAINTENANCE LOG DATE MILES KM OR HOURS TECHNICIAN SERVICE PERFORMED COMMENTS...

Страница 157: ...155 MAINTENANCE LOG DATE MILES KM OR HOURS TECHNICIAN SERVICE PERFORMED COMMENTS...

Страница 158: ...Clothing 9 C Clutching Chart 143 Consumer Product Safety 7 Coolant Bottle 98 Coolant Radiator 99 Cooling System 98 99 Corrosion Removal Chrome 133 Crankcase Emission Control System 85 D Demand Drive...

Страница 159: ...o 69 71 Headlight Housing Replacement 570 SP 114 570 570 EPS 113 Headlight Lamp Replacement 110 Headlight Switch 27 Helmet 8 High Beam Adjustment 111 High Range Use 122 I Idle RPM Adjustment 130 Immer...

Страница 160: ...ger 33 S Severe Use 86 Shock Loading the Winch 82 83 Side Panel Removal 103 Sidehilling 62 Signal Words 4 Spark Arrester 119 Spark Plug Inspection 116 117 Spark Plug Recommendations 116 Spark Plug Tor...

Страница 161: ...ing Symbols 4 Washing the Vehicle 131 132 Wheel Hub Tightening 105 Wheel Installation 106 Wheel Nut Torque Specifications 106 Wheel Removal 105 Winch Cable Care 81 Winch Maintenance Service Safety 84...

Страница 162: ...passenger unless passenger seat is securely in place THE OPERATOR MUST ALWAYS use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns avoid paved surfaces pave...

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