2.8
9850068 R01 - 2020-2021
RZR
PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.
100 HOUR / 1000 MILE (1600 KM) SERVICE
ITEM
REMARKS
XU
Engine Air Filter
Inspect, replace
XU / D
Brake Pads / Parking Brake Pads (INT’L)
Inspect pad wear
Fuel System
Turn key on to pressurize fuel pump; check lines / fittings for leaks and
abrasion
XU / D
Parking Brake Cable Adjustment (INT’L)
Inspect; adjust tension after first 25 hours
XU
Engine Breather
Inspect;clean
Battery
Check terminals; clean; test
XU
General Lubrication
Lubricate all fittings, pivots, cables, etc.
D
Throttle Pedal
Inspect; replace if it sticks
Throttle Body Intake Ducts/Flange
Inspect ducts for proper sealing / air leaks
Shift Cable / Linkage
Inspect; adjust as needed
D
Steering
Lubricate (if applicable)
XU
Front / Rear Suspension
Lubricate (if applicable)
D
Cooling System
Inspect coolant strength seasonally; pressure test system yearly
D
Drive Belt
Inspect; replace as needed
XU
Engine Oil Lines/Fasteners
Inspect for leaks and loose fittings
XU / D
Parking Brake Cable Adjustment (INT’L)
Inspect; adjust tension as needed
XU
Front Gearcase Lubricant
Change lubricant
XU
Transmission Lubricant (AGL)
Change lubricant
D
Fuel System
Check for leaks at fill cap, fuel line / rail, and fuel pump.
D
Spark Plug Inspection
Inspect; replace as needed; torque to specification
XU
Radiator
Inspect; clean external surfaces
XU
Cooling Hoses
Inspect for leaks; pressure test system
XU
Engine Mounts
Inspect, torque to specification
Exhaust Silencer / Pipe
Inspect
XU
Wiring
Inspect for wear, routing, security; inspect connectors subjected to water,
mud, etc.
XU / D
Clutches (Drive and Driven)
Inspect; clean; replace worn parts
D
Front Wheel Bearings
Inspect; replace as needed
XU
Shocks
Visually inspect shock seals; change oil and seals if leaking
Cam Chain Tensioner
Inspect/clean; replace as needed
XU - Perform these procedures more often for vehicles subjected to severe use.
D - Have an authorized Polaris dealer or qualified person perform these services.
Содержание RZR PRO XP 2020
Страница 3: ...REVISION INDEX REV DATE CHANGES R01 11 10 2020 Initial Release...
Страница 6: ......
Страница 10: ...1 4 9850068 R01 2020 2021 RZR PRO XP XP 4 Service Manual Copyright Polaris Industries Inc GENERAL INFORMATION...
Страница 144: ...2 58 9850068 R01 2020 2021 RZR PRO XP XP 4 Service Manual Copyright Polaris Industries Inc NOTES MAINTENANCE...
Страница 246: ...3 102 9850068 R01 2020 2021 RZR PRO XP XP 4 Service Manual Copyright Polaris Industries Inc NOTES ENGINE COOLING SYSTEM...
Страница 290: ...5 30 9850068 R01 2020 2021 RZR PRO XP XP 4 Service Manual Copyright Polaris Industries Inc NOTES EFI FUEL SYSTEM...
Страница 358: ...7 20 9850068 R01 2020 2021 RZR PRO XP XP 4 Service Manual Copyright Polaris Industries Inc NOTES TRANSMISSION...
Страница 404: ...8 46 9850068 R01 2020 2021 RZR PRO XP XP 4 Service Manual Copyright Polaris Industries Inc NOTES FINAL DRIVE...
Страница 478: ...9 74 9850068 R01 2020 2021 RZR PRO XP XP 4 Service Manual Copyright Polaris Industries Inc NOTES STEERING SUSPENSION...
Страница 587: ...Symptom and Occurrence Checklist BEEN PRESENT SINCE NEW 51...
Страница 588: ......
Страница 590: ......