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3.48
ENGINE
Cam Chain Tensioner Installation
1. Release the ratchet pawl (A) and push the tensioner
plunger (B) all the way into the tensioner body.
2. Install the tensioner body with a new gasket and tighten the
bolts.
3. Install the spring, new sealing washer, and tensioner plug.
4.
Slowly rotate engine two to three revolutions and re-check
cam timing.
Stator, Flywheel and Starter Drive
Installation
NOTE: The stator, flywheel, starter drive, and recoil
can be assembled with the engine in the frame.
Stator
1. Apply a light film of grease to the crankshaft seal. Apply
molybdenum disulfide grease or assembly lubricant to the
crankshaft bushing.
2. Install a new O-Ring in the oil passage recess in the
crankcase.
3. Apply Crankcase Sealant
(PN 2871557)
or an equivalent
sealer to the stator plate outer surface and install a new O-
Ring.
4. Install the stator plate being careful not to damage the seal.
Align timing reference marks on the plate and crankcase.
Be sure the plate is fully seated.
NOTE: This is a static timing mark. Strobe timing
should be performed after start up.
5. Torque bolts evenly to specification.
6. Seal stator wire grommet with Crankcase Sealant
(PN
2871557)
or equivalent sealer.
Flywheel
1. Install flywheel, washer, and nut. Torque flywheel to
specification.
Starter Drive
1. Be sure the washer is positioned on the back of the drive
gear.
Tensioner Bolt Torque:
6 ft. lbs. (8 Nm)
Tensioner Plug Torque:
17 ft. lbs. (23 Nm)
B
A
Stator Plate Bolt Torque:
5 - 6.5 ft. lbs. (7 - 9 Nm)
Flywheel Nut Torque:
58 - 72 ft. lbs. (78 - 98 Nm)
Содержание Ranger 500 2x4 2007
Страница 1: ......
Страница 7: ...1 5 GENERAL INFORMATION 1 VEHICLE DIMENSIONS 113 in 287 cm 58 in 147 cm 76 in 193 cm RANGER 2X4 4X4 ...
Страница 20: ...1 18 GENERAL INFORMATION SAE Tap Drill Sizes Metric Tap Drill Sizes Decimal Equivalents ...
Страница 82: ...3 23 ENGINE 3 Cylinder Head Exploded View EH50PL EFI Shown A A ...
Страница 153: ...4 45 ELECTRONIC FUEL INJECTION 4 Fuel Pump Circuit Ignition Coil Circuit ...
Страница 154: ...4 46 ELECTRONIC FUEL INJECTION Idle Air Control IAC Circuit Throttle Position Sensor TPS Circuit ...
Страница 155: ...4 47 ELECTRONIC FUEL INJECTION 4 Manifold Air Pressure Sensor MAP Circuit Engine Coolant Temperature Sensor Circuit ...
Страница 156: ...4 48 ELECTRONIC FUEL INJECTION Intake Air Temperature Sensor IAT Circuit Malfunction Indicator Light MIL Circuit ...
Страница 157: ...4 49 ELECTRONIC FUEL INJECTION 4 Diagnostic Connector Circuit ...
Страница 296: ...10 10 ELECTRICAL POWER DISTRIBUTION MODULE NON EFI MODELS PDM Operation ...
Страница 309: ...10 23 ELECTRICAL 10 EFI Cooling System Break Out Diagram PDM RD WH Key On 12 V Power ...
Страница 331: ...10 45 ELECTRICAL 10 ELECTRICAL BREAKOUT DIAGRAMS EFI MODELS Starting Circuit Key On Power Circuit ...
Страница 332: ...10 46 ELECTRICAL Transmission Switch Circuit Differential Solenoid Circuit ...
Страница 333: ...10 47 ELECTRICAL 10 Charging System Circuit Cooling Fan Circuit ...
Страница 334: ...10 48 ELECTRICAL AWD Circuit ...
Страница 339: ...WD 1 WIRE DIAGRAM RANGER 500 2X4 4X4 CHASSIS ...
Страница 340: ...WD 2 WIRE DIAGRAM RANGER 500 2X4 4X4 DASH ...
Страница 341: ...WD 3 WIRE DIAGRAM RANGER 500 EFI 4X4 CHASSIS PAGE 1 OF 2 ...
Страница 342: ...WD 4 WIRE DIAGRAM RANGER 500 EFI 4X4 CHASSIS PAGE 2 OF 2 ...
Страница 343: ...WD 5 WIRE DIAGRAM RANGER 500 EFI 4X4 DASH ...
Страница 344: ...WD 6 WIRE DIAGRAM RANGER 500 EFI 4X4 BREAKOUTS ...
Страница 345: ...WD 7 WIRE DIAGRAM RANGER 500 2X4 4X4 BREAKOUTS ...