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MAINTENANCE
2.2
PERIODIC MAINTENANCE CHART
Inspection, adjustment and lubrication intervals of important components are listed in the following chart.
Maintenance intervals are based upon average riding conditions and vehicle speed.
The following symbols denote potential items to be aware of during maintenance:
H
=
CAUTION: Due to the nature of these adjustments, it is recommended this service be performed
by an authorized Polaris dealer.
"
=
SEVERE USE ITEM ----If vehicle is subjected to severe use, decrease interval by 50%
(Severe Use is defined
as frequent vehicle immersion in mud, water or sand, racing or race- style high rpm use, manual slipping of the clutch
prolonged low speed - heavy load operation or extended idle. More preventative maintenance is required under these
conditions. Fluid changes, cable, chain and chassis lubrication are required more frequently. For engine oil, short trip cold
weather riding also constitutes severe use
.
Pay special attention to oil level. A rising oil level in cold weather can indicate
contaminants collecting in the oil sump or crankcase. Change oil immediately and monitor level. If oil level begins to rise,
discontinue use and determine cause.
E
=
Emission Control System Service (California)
.
NOTE:
Inspection may reveal the need for replacement parts. Always use genuine Polaris parts.
ENGINE / COOLING / CONTROLS
Item
Maintenance Interval
(Whichever comes first)
Remarks
Hours
Calendar
Miles
(Km)
"
E
Engine Oil - Level/Change
10 hrs
--
100 (160)
Check level pre--ride
Break--In service at 1 hour
"
E
Oil Filter
10 hrs
--
100 (160)
Replace with oil change
"
E
Air Filter - Pre-Filter
Daily
Daily
--
Inspect, clean more often
in dirty or wet conditions
"
E
Air Filter - Main Element
Weekly
Weekly
--
Inspect - Replace if necessary
"
Air Box Sediment Tube
--
Daily
--
Drain deposits whenever visible
"
Engine Breather Filter
20 hrs
Monthly
200 (320)
Inspect and clean if necessary
E
Idle Speed
As required
As required
--
Adjust as required
H
Throttle Cable / ETC Switch
50 hrs
6 months
500 (800)
Inspect -Adjust, Lubricate, Replace if necessary
Choke (Enricher) Cable
50 hrs
6 months
500 (800)
Inspect -Adjust, Lubricate, Replace if necessary
Carburetor Float Bowl
50 hrs
6 months
500 (800)
Drain bowl periodically and prior to storage
Carburetor Air Intake Ducts/Flange
50 hrs
6 months
500 (800)
Inspect all ducts for proper sealing/air leaks
H
E
Fuel System
100 hrs
12 months
1000 (1600)
Check for leaks at tank cap, lines, fuel valve, filter,
pump & carburetor. Replace lines every 2 years.
Coolant/Level Inspection
Daily
Daily
Replace engine coolant every 2 years
Coolant Strength /
System Pressure Test
100 hrs
6 months
1000 (1600)
Inspect strength seasonally;
Pressure test system annually
"
Radiator
100 hrs
12 months
1000 (1600)
Inspect / Clean external surfaces
"
Cooling and Oil System Hoses
100 hrs
12 months
1000 (1600)
Pre--ride / Inspect for leaks
"
Engine Mounts
100 hrs
12 months
1000 (1600)
Pre--ride / Inspect
Exhaust Muffler / Pipe
100 hrs
12 months
1000 (1600)
Pre--ride / Inspect
Enfocus Software - Customer Support
Содержание PREDATOR 2003
Страница 1: ...2003 PREDATOR SERVICE MANUAL 2003 PREDATOR SERVICE MANUAL PN 9918062 PN 9918062...
Страница 5: ......
Страница 9: ...GENERAL INFORMATION 1 4 PREDATOR MODELS PREDATOR 500 PREDATOR 500 TROY LEE LIMITED EDITION...
Страница 15: ...GENERAL INFORMATION 1 10 NOTES...
Страница 43: ...MAINTENANCE 2 28 NOTES...
Страница 89: ...ENGINE 3 46 NOTES...
Страница 167: ...BRAKES 6 22 NOTES...
Страница 188: ...ELECTRICAL 7 21 WIRING DIAGRAM 2003 PREDATOR No Neutral Light Neutral Start Lost if failed...
Страница 193: ...PN 9918062 PN 9918062 Printed in the USA Printed in the USA...