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Auto Thermo injection

Instruction Manual

FlexoPlast

Содержание FlexoPlast

Страница 1: ...Auto Thermo injection Instruction Manual FlexoPlast ...

Страница 2: ...2 ...

Страница 3: ...cal Specifications and Rules for Launching the Device 13 4 2 Technical Information 14 Section 5 Moving and Installation 5 1 Unboxing 16 5 2 Device transportation 16 5 3 Environmental conditions 17 5 4 Device installation 18 Section 6 Preliminary Use 6 1 Device Launch 20 Section 7 Product Application 7 1 Full Device Launch 23 Section 8 Safety 8 1 General Safety 28 8 2 Safety Measures of the Device ...

Страница 4: ...e and also user friendly have been considered so in order to correctly and completely utilize product features we ask you to read the instruction manual carefully and if you have any questions or you need more information contact the after sales unit The instruction manual is a comprehensive reference for the efficient and safe use of the product Following the instructions of this manual has a gre...

Страница 5: ...Introduction FlexoPlast ...

Страница 6: ... the manual assures the health and safe operation of the tool Manual is an integral part of the product Thus it should always come with the product and should be used optimally as a reference for use during the operation of the product It should be available even during the sale of the product or even when it is not used In case of losing or damaging the manual get a replacement one from the after...

Страница 7: ...eat importance A list of signs has been introduced in the following for initial recognition and reference to them if necessary Danger Indicates compulsory warnings Warning Indicates functional recommendations Forbidden Indicates forbidden activities Caution Refers to user instructions of the tool ...

Страница 8: ...General Information FlexoPlast ...

Страница 9: ...o install or repair during guarantee period will be received from buyer at site The device can t be used before installation and insurance of correct operation of protective parts It is highly recommended that user has a general knowledge of this manual before using this device The cases which appear to be operation flaws in the device should be registered by user and they should be sent to the af...

Страница 10: ...egistered by user and they should be sent to the after sale service department Authorized representatives of Polaris Co These persons are endorsed by the company to work on the device under any operational circumstances They are also authorized to do any electrical and mechanical adjustment repair maintenance program and authorized parts replace ment General Information ...

Страница 11: ...Device Introduction FlexoPlast ...

Страница 12: ...2 Folding muffle holder 3 Heating and injection compartment cartridge diameter should be 25 mm 4 Muffle support 5 Pneumatic pressure adjustment regulator 6 Air pressure indicator gauge 7 Air hose input 8 Jack with fuse 9 Main device key Different parts of the FlexoPlast Fig 1 Device Introduction 1 2 4 5 6 3 7 8 9 ...

Страница 13: ...button 1 Up button Used for increasing the value of adjustable parameters 2 Down button Used for decreasing the value of adjustable parameters 3 Set button Used for entering settings to change parameters 4 Start Stop button Used for staring and stopping injection operation 5 Enter button Used for storing changes in settings Panel Fig 2 1 2 4 3 5 6 ...

Страница 14: ...Technical Features FlexoPlast ...

Страница 15: ...in this manual is a 6bar electronic Flexoplast This device provides the following functions Evaporation with a pressure indicator The boiling water storage is filled manually Electronic control of the storage water level switch off and alarming with an alarm light when the water level is below the allowable level Functional switch pressure Dual safety devices Secondary switch pressure turning the ...

Страница 16: ...ts Muffle plus Allen wrench 1 Hose 4 meters Manual 1 Silicon cast separator spray 1 Power cable 1 The device technical specifications Table 1 A list of product accessories Table 2 Technical specifications of the Flexoplast are given in Table 1 Accessories The device box includes Flexoplast device electricity cable and this instruction manual Technical Features ...

Страница 17: ...Transportation and installation FlexoPlast ...

Страница 18: ...e the device 1 Unplug the device from power 2 Unplug the compressed air input from the device 3 The device should always be in a vertical position when moving For safety and preventing any damages caused by not paying at tention to technical information please refer to section 2 4 Never move the device when it is on and wait for the heating com partment to cool down before moving and make sure tha...

Страница 19: ...enough so that all parts of the device can be seen clearly The device should never be exposed directly to sunlight or humidity of rain etc Perform the following steps before using the device 1 Flexoplast device is designed to be put on a stable desk parallel to land All parts of the working desk should be checked for stability 2 After checking the input power of the device and urban electricity co...

Страница 20: ...sk of electrocution Therefore put the Flexoplast device on wooden or fiberglass desks 2 Keep the Flexoplast away from direct sunlight 3 The user should connect the device to a feeding source with a proper connector Do not use an adapter for electrical connections 4 The user should use an electrical protector transformer before the outlet to prevent the contact of overload or indirect current with ...

Страница 21: ...Preliminary Use FlexoPlast ...

Страница 22: ...ng the muffle Put the muffle on the device in a way that its hole is facing down Use the adjustment handle to fix the muffle in place Adjustment of the heat of the device according to the instruc tion by the cartridge manufacturer After adjusting each parameter press Enter to save the information Step 5 Activating Injection Cycle Press Start If the temperature of the device is close to the adjuste...

Страница 23: ...e same time hold the up button for a few sec onds At this time the piston is activated manually and moves upwards to remove the muffle from the device After removing the cartridge from the device by moving the pis ton down and putting it down hold the Down button for a few seconds so the piston moves downwards to its position Step 7 Turning the device off For turning the device off put the main de...

Страница 24: ...Product Application FlexoPlast ...

Страница 25: ...ntact the service center of the manufacturer of your compressor It is recommended that air supply is provided using a hose with a length of less than 5m Longer length may disrupt the air supply during injection even if the pressure on gauge is 5 7 bar In order to determine the lack of supply during injec tion make sure that the pressure gauge does not fall below 4 bar during injection 2 Connect th...

Страница 26: ...justment Temperature adjustment is performed similar to first and second time adjustment Air Pressure Adjustment Air pressure is provided regulated If you need to adjust the air pressure you may do so manually For this purpose pull the regulator handle upwards and move left or right to increase or decrease the pressure When the ideal pres sure is achieved pull the regulator handle down until the p...

Страница 27: ...ide the heating compartment When installing the cartridge inside the heating compart ment make sure that the head of the cartridge which is marked with a circle on its center is facing up and that the end of the tube is facing down Step 4 Inserting the muffle Put the muffle on the Flexoplast device in a way that its hole is down Then fix the muffle using the adjustment handle tight in its place St...

Страница 28: ...g the muffle At this time turn the adjustment han dle and put the folding muffle holder forward Then using a cloth or non rubber glove hold the muffle and press the Up key for a few seconds exit At this time the piston will be moving manually and the words Jack Going Up will show on the screen and the piston moves up to remove the muffle from the device After removing the muffle in order to move t...

Страница 29: ...27 AutoThermo Injection FlexoPlast Safety FlexoPlast ...

Страница 30: ...sed the function of the device will face problems and the product s guarantee will become null Therefore before using make sure that the auxiliary parts are working The working environment should be clean free of any ob structions and fully lighted In case any defects are observed in the performance of the device please immediately stop using it and unplug the device from power and contact the aft...

Страница 31: ...ls with guaranteed long term quality through advanced production procedures The quality control process and carried out in three stages for entering items middle control and final control through multiple checkpoints to minimize the chance of error or defect of the device The device is also equipped with a protective fuse ...

Страница 32: ...30 Maintenance FlexoPlast ...

Страница 33: ...vice clean is strongly recommended since the wax and other remaining materials may get inside the muffle during the oper ation and contaminate the material and damage the injection piece Cleaning the heating compartment should be performed once per day or more if needed for full clearance of the heating com partment Cleaning should be performed after each working session when the device is turned ...

Страница 34: ... service Periodical services are performed by the company at the dis cretion of the user A maximum time interval of 12 months is recommended for periodical maintenance and repair If the user finds any defects or issues with the device the user should install a warning sign on the device to indicate that it s under repair and maintenance and that the device should not be used EC warning signs may b...

Страница 35: ...he device In case of any problems you may replace the fuse according to the details provided on the device Follow these steps to replace the protective fuse of the device 1 Place the main switch of the device on off 0 2 Remove the cable from the back of the device and remove the lower part of the jack according to the following picture and replace the fuse ...

Страница 36: ...34 Calling the aftersales services Unit of Polaris Co Tel 49 0 21033373500 Fax Web www polarisgmbh com Email 49 0 21033373550 Service polarisgmbh com ...

Страница 37: ...35 AutoThermo Injection FlexoPlast ...

Страница 38: ......

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