Polaris 2010 Scrambler 4X4 International Скачать руководство пользователя страница 1 | Manualshive

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Содержание 2010 Scrambler 4X4 International

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Страница 2: ...ng control ALWAYS S use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns S avoid paved surfaces pavement may seriously affect handling and control READ OWNER...

Страница 3: ...The text is printed on 100 recycled with 40 post consumer waste PCW...

Страница 4: ...s Always follow the instructions and recommendations in this manual The manual contains instructions for minor maintenance but informa tion about major repairs is outlined in the Polaris Service Manua...

Страница 5: ...lity of production components some minor discrep ancies may result between the actual vehicle and the information presented in this publi cation Depictions and or procedures in this publication are in...

Страница 6: ...tion 4 Safety 7 Features and Controls 20 Operation 29 Emission Control Systems 46 Maintenance 47 Polaris Products 99 Troubleshooting 100 Specifications 104 Declaration of Conformity 106 Warranty 107 M...

Страница 7: ...l injury hazard WARNING A WARNING indicates a hazardous situation which if not avoided may result in death or serious injury CAUTION A CAUTION indicates a hazardous situation which if not avoided may...

Страница 8: ...basis If you purchased a used Polaris vehicle from a party other than a Polaris dealer please request free safety training from any authorized Polaris dealer Age Restrictions This vehicle is an ADULT...

Страница 9: ...our key number and mating it with one of your existing keys The ignition switch must be replaced if all keys are lost Vehicle Model Number ___________________________________________________ Frame VIN...

Страница 10: ...le any equipment that may increase the speed or power of the vehicle or make any other modifications to the vehicle for these purposes The warranty on your Polaris vehicle is terminated if any equipme...

Страница 11: ...exceeds established safety standards Approved helmets in the USA and Canada bear a U S Department of Transportation DOT label Approved helmets in Europe Asia and Oceania bear the ECE 22 05 label The...

Страница 12: ...sonal Protective Equipment PPE bearing markings such as VESC 8 V 8 Z87 1 or CE Make sure protective eye wear is kept clean Gloves Off road style gloves with knuckle pads are the best for comfort and p...

Страница 13: ...ing course Beginners should receive training from a certified instructor Contact an authorized Polaris dealer or visit the Polaris web site at www polarisindustries com Never permit others to operate...

Страница 14: ...or face shield gloves boots long sleeves and long pants Never consume alcohol or drugs before or while operating this vehicle Never operate at excessive speeds Travel and turn at speeds appropriate f...

Страница 15: ...in this manual See page 30 Keep both hands on the handlebars Keep your feet on the footrests Always travel slowly when operating on unfamiliar terrain Use extra caution Use caution when operating on...

Страница 16: ...25 Always follow the procedures outlined in this manual for climbing hills See page 36 Always follow the procedures outlined in this manual for driving downhill and for braking on hills See page 38 A...

Страница 17: ...al for driving through water Never drive through deep or fast flowing water See page 40 Always follow the procedures outlined in this manual for driving in reverse See page 42 Always use the size and...

Страница 18: ...ions Always exercise extreme caution whenever handling gasoline Always refuel with the engine stopped and outdoors or in a well ventilated area Do not smoke or allow open flames or sparks in or near t...

Страница 19: ...the label General Warning WARNING Improper ATV use can result in SEVERE INJURY or DEATH ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR NEVER USE ON PUBLIC ROADS NEVER CARRY PASSENGERS NEVER USE WIT...

Страница 20: ...r than 25 degrees 25 To pre vent overturn on hilly terrain use throttle and brakes gradually and shift weight uphill REVERSE operation can be dangerous even at low speeds Steering becomes difficult To...

Страница 21: ...DEATH 7175378 Tire Pressure Load Warning WARNING Improper tire pressure or overloading can cause loss of control Loss of control can result in severe injury or death Cold tire pressure Front 4 0 psi...

Страница 22: ...Do not modify engine or clutch Doing so can cause part failure possible imbalance and excessive engine RPM which can result in serious injury or death NO STEP 7172563 Reverse Override Warning WARNING...

Страница 23: ...e including lights Override Switch This vehicle is equipped with a reverse speed limiter system To gain additional wheel speed while backing release the throttle and press the override switch Pressing...

Страница 24: ...h Return the toggle to the center position and push it inward to end the signal Hazard Switch Push the hazard warning switch to cause all turn signal lights to flash simultaneously Use this feature to...

Страница 25: ...or Lights With the engine running verify the function of all indicator lights before each use of the vehicle Tip The taillight is on whenever the main switch key is on Turn the key off to prevent batt...

Страница 26: ...arting the engine Check occasionally during operation Do not start or operate a vehicle with sticking or improperly operating throttle controls Contact your dealer for repair if throttle problems aris...

Страница 27: ...front and rear brakes Press the brake pedal down with your foot to apply the all wheel brakes If the rear wheels begin to skid or slide while using the foot brake reduce brake pressure Hand Brake Lev...

Страница 28: ...parking brake is engaged could result in an accident and serious injury or death Always release the parking brake lock before operating Transmission Gear Selector The transmission gear selector is loc...

Страница 29: ...fuel tank Use either leaded or unleaded gasoline with a minimum pump octane number of 87 R M 2 octane Do not use fuel with ethanol content greater than 10 percent such as E 85 fuel Fuel Valve The fuel...

Страница 30: ...ce The lock must be replaced if the keys are lost 1 Turn the handlebars to the full left posi tion 2 Insert the steering lock key and turn it clockwise Remove the key 3 Reverse the procedure to unlock...

Страница 31: ...els are spinning release the throttle before switching to AWD Tip The override switch allows activation of AWD in reverse if the AWD switch is on Switching to AWD while the rear wheels are spinning ma...

Страница 32: ...s of use Engine and Drivetrain Break in 1 Fill the fuel tank with gasoline See page 26 2 Check the oil level Add oil if necessary 3 Select an open area that allows room to familiarize yourself with ve...

Страница 33: ...Wheels fasteners Inspect ensure fastener tightness 65 Frame nuts bolts fasteners Inspect ensure tightness Fuel and oil Ensure proper levels 26 52 Coolant level Ensure proper level 74 Coolant hoses Ins...

Страница 34: ...choke if starting a warm engine Excessive use of the choke can cause the spark plug to become wet fouled 6 If the engine is cold pull the choke knob out until it stops If the knob doesn t stay where p...

Страница 35: ...al minutes before operating the vehicle 11 If a warm engine has cooled to a point where it does not readily start intermittent use of the choke knob pulled half way out may be necessary If the engine...

Страница 36: ...the handlebars 3 Start the engine and allow it to warm up 4 Shift the transmission into gear 5 Check your surroundings and determine your path of travel 6 Release the parking brake 7 Slowly squeeze th...

Страница 37: ...efore a left turn Acti vate the right signal before a right turn 2 Steer in the direction of the turn leaning your upper body to the inside of the turn while sup porting your weight on the outer footr...

Страница 38: ...as 3 Engage AWD before wheels begin to lose traction NOTICE Severe damage to drive train may occur if AWD is engaged while the wheels are spinning Allow the rear wheels to stop spinning before engagin...

Страница 39: ...gency action This may include dismounting quickly 9 Never open the throttle suddenly or make sudden gear changes 10 Never go over the top of a hill at high speed If all forward speed is lost Keep your...

Страница 40: ...sary follow these precautions 1 Slow down 2 Avoid hills with excessively slippery or loose surfaces 3 Avoid crossing the sides of steep hills 4 Shift your weight uphill 5 Keep your feet on the footres...

Страница 41: ...Avoid hills with excessively slippery or loose surfaces 3 Never drive downhill at high speed 4 Slow down 5 Avoid driving downhill at an angle which can cause the vehicle to pitch sharply to one side D...

Страница 42: ...ill 4 Staying uphill of the vehicle turn the handlebars full left Squeeze the brake lever to release the parking brake 5 Slowly release the brake lever and allow the vehicle to roll around to your rig...

Страница 43: ...cases if equipped and all grease fittings If the vehicle tips or overturns in water or if the engine stops during or after operating in water restarting can result in serious engine damage Transport t...

Страница 44: ...ing in a new area 2 Look ahead and learn to read the terrain Be constantly alert for haz ards such as logs rocks and low hanging branches 3 Travel slowly and use extra caution when operating on unfami...

Страница 45: ...6 Never open the throttle suddenly 7 Do not use the override switch unless additional wheel speed is required for vehicle movement Use the override with caution as rearward vehicle speed is greatly in...

Страница 46: ...arking on an incline if possible If it s unavoidable follow these precautions 1 Stop the engine 2 Place the transmission in gear 3 Lock the parking brake 4 Always block the rear wheels on the downhill...

Страница 47: ...a less stable operating condition SECURE ALL LOADS BEFORE OPERATING Unsecured loads can create unstable operating conditions which could result in loss of control of the vehicle OPERATE ONLY WITH STAB...

Страница 48: ...reduce speed and cargo or towed load to maintain stable driving conditions Towing Loads Towing is approved OFF ROAD ONLY Do not exceed the maximum capacities when towing Do not tow any trailer on a gr...

Страница 49: ...Emission Control System The emissions from the exhaust of this vehicle are controlled by engine design including factory set fuel delivery and ignition The engine and related components must be maint...

Страница 50: ...and adjustment procedures have a qualified dealer perform these operations Maintenance intervals in the following chart are based upon average riding conditions and an average vehicle speed of approx...

Страница 51: ...chever maintenance interval is reached first Item Maintenance Interval whichever comes first Remarks Hours Calendar Miles Km Q Steering Pre Ride Make adjustments as need ed See Pre Ride Checklist on p...

Страница 52: ...odically and prior to storage Q E Throttle Cable ETC Switch 50 H 6 M 500 800 Inspect adjust lubricate replace if necessary Q E Choke cable 50 H 6 M 500 800 Inspect adjust lubricate replace if necessar...

Страница 53: ...1600 Inspect replace as needed Q E Ignition Timing 100 H 12 M 1000 1600 Inspect X Wiring 100 H 12 M 1000 1600 Inspect for wear routing security apply dielectric grease to connectors subjected to wate...

Страница 54: ...o severe use grease zerks have been provided for additional lubrication at the user s discretion Item Lube Method Engine Oil PS 4 PLUS Performance Synthetic 2W 50 See page 52 Brake Fluid DOT 4 Only Se...

Страница 55: ...r substitute or mix oil brands Oil Specifications Oil Level The oil dipstick is located on the left side of the vehicle 1 Position the vehicle on a level surface Place the transmission in neutral Lock...

Страница 56: ...to contact skin 4 Reinstall the drain plug with a new sealing washer Torque to specification See page 52 Tip The sealing surfaces on the drain plug and crankcase should be clean and free of burrs nick...

Страница 57: ...o drain remove the drain plug on the lower right side of the crank case Tip The sealing surfaces on the drain plug and crankcase should be clean and free of burrs nicks or scratches 12 Reinstall the d...

Страница 58: ...inches 5 cm from the oil tank between the end of the oil tank vent fitting and the vent line s pressure relief slit 2 Run the engine for 10 20 seconds 3 Remove the vent line clamp If the line is bled...

Страница 59: ...fender behind the wheel The drain plug is located behind the wheel well Transmission Oil Recommendations Oil Check 1 Position the vehicle on a level sur face 2 Remove the propshaft shield from the rig...

Страница 60: ...e the fill plug 3 Remove the transmission drain plug located on the bottom left hand side and drain the oil into an appropriate container Discard used oil properly 4 Clean and reinstall the drain plug...

Страница 61: ...ing the level to the bottom of the fill hole threads 4 Reinstall the fill plug Torque to specification Fluid Change The drain plug is located on the bottom right side of the unit 1 Position the vehicl...

Страница 62: ...s of Polaris products An over full master cylinder may cause brake drag or brake lock up which could result in serious injury or death Maintain brake fluid at the recommended level Do not overfill Und...

Страница 63: ...dicator window eye on the top of the master cylinder The eye will appear dark when the fluid level is full When fluid is low the eye will be clear 3 Add the recommended fluid as needed Do not overfill...

Страница 64: ...ial is worn to 1 mm 5 Check the security and surface condition of the disc Side Panel Removal Tip Side panel removal may be difficult until the locking tabs and receivers have been snapped and unsnapp...

Страница 65: ...mark on the center line of the front tires approximately 10 25 4 cm from the floor or as close to the hub axle center line as possible Make sure both marks are the same distance from the floor 4 Measu...

Страница 66: ...g may be adjusted to suit different riding conditions and operator weight Spring Preload 1 Raise and safely support the rear of the vehicle off the ground to allow the suspen sion to fully extend 2 Lo...

Страница 67: ...til 1 5 3 mm of freeplay is achieved at the thumb lever Move the throttle lever back and forth several times while adjusting 3 Tighten the lock nut and slide the boots over the cable adjuster until th...

Страница 68: ...riginal equipment size and type when replacing tires Make sure the wheels are installed properly Replace tires when the tread depth measures 3 mm or less Refer to the specifications section beginning...

Страница 69: ...e the wheel Wheel Installation 1 Place the wheel on the wheel hub with the valve stem toward the outside and the rotation arrows on the tire pointing toward forward rotation 2 Install the wheel nuts f...

Страница 70: ...Torque Specifications Check the wheel nut torques occasionally and when they ve been loos ened for service Item Torque Specification Front Wheel Nuts 27 ft lbs 37 Nm Rear Wheel Nuts 50 ft lbs 68 Nm 5...

Страница 71: ...r Filter The breather filter is on the hose that runs between the engine and air box 1 Remove the clamps and pull the breather filter out of the hoses It s not necessary to remove the lower hose from...

Страница 72: ...he adjustment procedures exactly or see your Polaris dealer for service 1 Remove the handlebar cover to access the handlebar bolts 2 Loosen the four handlebar bolts 3 Adjust the handlebar to the desir...

Страница 73: ...ur Polaris dealer are required for operation above 1800 meters and at temperatures below 4 degrees C Tip Continuous operation of the engine without proper jetting when required can cause poor performa...

Страница 74: ...maged rollers Also check for correct slack adjustment Maintain the stone guard to rear sprocket clearance at 1 8 3 mm Regularly lubricate the drive chain with Polaris Chain Lube an SAE 80 90 lube or a...

Страница 75: ...or operating the vehicle with improper rear drive chain slack can result in severe damage to the transmission and drive components Always make sure the slack is within the stated specifications Use th...

Страница 76: ...ut the hitch and 45 ft lbs 61 Nm for machines with a hitch 8 Tighten the caliper mount bolt to 15 ft lbs 20 Nm 9 Remove the pin punch 10 Roll the vehicle forward checking chain tension in several plac...

Страница 77: ...normal as the system is purging itself of trapped air Check the coolant level and maintain as recommended by adding coolant to the recovery bottle Polaris recommends the use of Polaris Premium 60 40 a...

Страница 78: ...pressure cap while the engine is warm or hot Always allow the engine to cool before removing the pressure cap 1 Remove the front panel to access the radiator pressure cap 2 Remove the pressure cap 3 I...

Страница 79: ...the parking brake 4 Measure the distance from the floor to the center of the headlight and make a mark on the wall at the same height Include rider weight on the seat when measuring 5 Start the engin...

Страница 80: ...leaves a residue causing a hot spot that will shorten the life of the lamp Hold the plastic part of the lamp 1 Remove the wire harness connector from the back of the headlight 2 Grasp the bulb housin...

Страница 81: ...for proper opera tion 5 Reinstall the gasket and lens cover Indicator Lamp Replacement 1 Remove the instrument panel if necessary to access the back of the indicator panel 2 Using a small straight bla...

Страница 82: ...speeds Immedi ately check the spark plug for correct color See page 80 A hot exhaust system and engine can cause burns Wear protective gloves when removing a spark plug for inspection 1 Rotate the spa...

Страница 83: ...hould not be flaky and white A white insulator tip indicates overheating caused by use of an improper spark plug or incorrect carbu retion adjustments Wet Fouled Spark Plug The wet fouled insulator ti...

Страница 84: ...dry the air box and replace the filter with a new filter 4 Remove the spark plug 5 Loosen the carburetor drain screw and drain the carburetor 6 Turn the engine over several times using the electric s...

Страница 85: ...st pipe muffler 1 Position the vehicle on a level surface 2 Place the transmission in neutral 3 Lock the parking brake 4 Remove the arrestor clean out plug from the bottom of the muffler 5 Start the e...

Страница 86: ...oads on components The PVT system rotates at high speeds creating large amounts of force on clutch components Extensive engineering and testing has been conducted to ensure the safety of this product...

Страница 87: ...e running at only about 1500 RPM with an engagement speed of about 1400 RPM Whenever operating this close to the engage ment speed the engine may be running at a speed too low to provide the pinch nee...

Страница 88: ...completely Reinstall the drain plug 3 Start the engine Place the transmission in neutral 4 Apply varying throttle for 10 15 seconds to expel the moisture and air dry the belt and clutches Do not hold...

Страница 89: ...ce explosive gases Keep sparks flame cigarettes etc away Ventilate when charging or using in an enclosed space Always shield eyes when working near batteries KEEP OUT OF REACH OF CHILDREN Your vehicle...

Страница 90: ...batteries remove the battery vent tube 7 Disconnect the black negative battery cable first 8 Disconnect the red positive battery cable last 9 Lift the battery out of the vehicle Be careful not to tip...

Страница 91: ...d Route the tube away from the frame and vehicle body to prevent contact with electrolyte Battery gases could accumulate in an improperly installed vent tube and cause an explosion resulting in seriou...

Страница 92: ...ning battery charge by using a Polaris Bat tery Tender charger or by charging about once a month to make up for normal self discharge Battery Tender can be left connected during the storage period and...

Страница 93: ...pry the sealing strip off or add any other fluid to this battery The single most important thing about maintaining a sealed battery is to keep it fully charged Since the battery is sealed and the seal...

Страница 94: ...dard amps specified on top of battery 100 12 8 13 0 volts None check at 3 mos from date of manufacture None required 75 100 12 5 12 8 volts May need slight charge if no charge given check in 3 months...

Страница 95: ...to contact the vehicle The best and safest way to clean your Polaris vehicle is with a garden hose and a pail of mild soap and water 1 Use a professional type washing cloth cleaning the upper body fi...

Страница 96: ...fter washing Allow the engine to run for a while to evaporate any water that may have entered the engine or exhaust system Polishing the Vehicle Polaris recommends the use of common household aerosol...

Страница 97: ...Never use abrasive cleaners on plated or painted surfaces 2 Rinse well with clear water Soap detergents salt dirt mud and other elements can cause corrosion 3 Polish the clean chrome wheels periodical...

Страница 98: ...uel Stabilizer Follow the instructions on the container for the recommended amount Carbon Clean removes water from fuel systems stabilizes fuel and removes carbon deposits from pistons rings valves an...

Страница 99: ...he spark plug Pour 2 3 tablespoons 30 40 ml of engine oil into the hole Tip Use a section of small hose and a small plastic squeeze bottle filled with the pre measured amount of oil 4 Reinstall the sp...

Страница 100: ...y Storage See pages 89 90 for storage and charging procedures Storage Area Covers Set the tire pressure and safely support the vehicle with the tires slightly off the ground Be sure the storage area i...

Страница 101: ...ion in gear 3 Lock the parking brake 4 Turn the fuel valve off 5 Secure the fuel cap oil cap and seat 6 Remove the key to prevent loss during transporting 7 Always tie the frame of the vehicle to the...

Страница 102: ...mand Drive LT Premium Fluid 8 oz 237 ml Coolant 2871323 60 40 Coolant gal 3 8 l 2871534 60 40 Coolant qt 95 l Grease Specialized Lubricants 2871312 Grease Gun Kit Premium All Season 2871322 Premium Al...

Страница 103: ...ow range only if equipped Stuck in mud or snow Shift the transmission to low range if equipped Care fully use fast aggressive throttle application to engage clutch WARNING Excessive throttle may cause...

Страница 104: ...ith fresh recommended fuel Fouled or defective spark plug s Inspect plugs and replace if necessary No spark to spark plug Inspect plugs verify stop switch is up Overuse of choke Inspect clean and or r...

Страница 105: ...tighten Water present in fuel Replace with new fuel Low battery voltage Recharge battery to 12 8 VDC Kinked or plugged fuel tank vent line Inspect and replace Incorrect fuel Replace with recommended f...

Страница 106: ...ark plug wires See your dealer Incorrect spark plug gap or heat range Set gap to specs or replace plug Loose ignition connections Check all connections and tighten Low battery voltage Recharge the bat...

Страница 107: ...s 27 2 kg Hitch Towing Rating 850 lbs 385 6 kg Unbraked Trailer Towing Capacity 1210 lbs 549 kg Overall Length 75 in 190 5 cm Overall Width 45 in 114 cm Overall Height 49 in 124 5 cm Wheelbase 48 5 in...

Страница 108: ...l Shock Adjustment CAM Hand Brake Single Control Hydraulic Disc All Wheel Foot Brake Foot Activated Hydraulic Disc All Wheel Brake Parking Hydraulic lock all wheel Headlight Single Beam 60w Taillights...

Страница 109: ...009 2010 76 8 ___CA32__ TRAIL BOSS 330 2008 2009 2010 76 8 ___BA50__ SCRAMBLER 500 2008 2009 2010 79 6 ___GJ45__ OUTLAW 450 2008 2009 2010 80 7 ___GJ52__ ___GP52__ OUTLAW 525 2008 2009 2010 80 7 ___LH...

Страница 110: ...egistration Form must be completed by your dealer and submitted to Polaris within ten days Upon receipt of this registration Polaris will record the registration for warranty No verification of regist...

Страница 111: ...to parts exposed to friction surfaces stresses environmental conditions and or contamination for which they were not designed or not intended including but not limited to the following items Warranty...

Страница 112: ...abuse accident fire or any other casualty not determined a defect of materials or workmanship This warranty does not cover the use of unauthorized lubricants chemicals or fuels that are not compatibl...

Страница 113: ...ealer authorized to repair Polaris vehicles When requesting warranty service you must present your copy of the Warranty Registration form to the dealer THE COST OF TRANSPORTATION TO AND FROM THE DEALE...

Страница 114: ...section of your manual to your dealer each time your vehicle is serviced This will provide you and future owners with an accurate log of maintenance and ser vices performed DATE MILES KM OR HOURS TECH...

Страница 115: ...112 MAINTENANCE LOG DATE MILES KM OR HOURS TECHNICIAN SERVICE PERFORMED COMMENTS...

Страница 116: ...75 Cooling System 74 75 Corrosion Removal Chrome 94 D Demand Drive Fluid 58 Drive Belt Wear Burn 100 Drive Chain 71 73 Drive Chain Lubrication 71 Drive Chain Slack 72 73 Drivetrain Break In 29 Drivin...

Страница 117: ...art 47 50 Mirrors 22 Modifications 5 7 N Noise Emission Control System 46 O Oil Engine 52 Oil Transmission 56 57 Oil and Filter Change 53 55 Oil Level Engine 52 Oil Pump Priming 55 Oil Recommendations...

Страница 118: ...tch 21 Override Switch 20 Turn Signal Switch 21 T Throttle Cable Freeplay 64 Throttle Lever 23 Tire Tread Depth 65 Tires 65 67 Front Wheel Hub Tightening 65 Tread Depth 65 Wheel Installation 66 Wheel...

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