2.28
MAINTENANCE
Toe Alignment Adjustment
If toe alignment is incorrect, measure the distance between
vehicle center and each wheel. This will tell you which tie rod
needs adjusting.
NOTE:
Be sure handlebars are straight ahead
before determining which tie rod(s) need adjustment.
To adjust toe alignment:
• Hold tie rod end to keep it from rotating.
• Loosen jam nuts at both end of the tie rod.
• Shorten or lengthen the tie rod until alignment is as
required to achieve the proper toe setting as specified in
Method 1 or Method 2.
•
IMPORTANT:
When tightening the tie rod end jam
nuts, the rod ends must be held parallel to prevent rod
end damage and premature wear. Damage may not be
immediately apparent if done incorrectly. See
illustration 2.
• After alignment is complete, torque jam nuts to
specification.
Exhaust Pipe
The exhaust pipe must be periodically purged of accumulated
carbon as follows:
1.
Remove the clean out plugs located on the bottom of the
muffler.
2.
Place the transmission in Park and start the engine. Purge
accumulated carbon from the system by momentarily
revving the engine several times.
CAUTION
During tie rod adjustment, it is very important that the
following precautions be taken when tightening tie
rod end jam nuts. If the rod end is positioned
incorrectly it will not pivot, and may break
=
T
Tie Rod Jam Nut Torque:
12-14 ft. lbs. (16-19 Nm)
Hold
Rod End
Correctly
Tightened
Jam Nut
Incorrectly
Tightened
Jam Nut
III. 2
WARNING
• Do not perform clean out immediately after the
engine has been run, as the exhaust system
becomes very hot. Serious burns could result
from contact with exhaust components.
• To reduce fire hazard, make sure that there are no
combustible materials in the area when purging
the spark arrestor.
• Wear eye protection.
• Do not stand behind or in front of the vehicle
while purging the carbon from the spark arrestor.
• Never run the engine in an enclosed area.Exhaust
contains poisonous carbon monoxide gas.
• Do not go under the machine while it is
inclined.Set the hand brake and block the wheels
to prevent roll back.
Failure to heed these warnings could result in serious
personal injury or death.
III. 1
Clean Out Plug
Содержание 2007 Sportsman 450 EFI
Страница 4: ...NOTES...
Страница 20: ...NOTES GENERAL INFORMATION 1 16...
Страница 27: ...2 7 MAINTENANCE 2 LUBRICATION FLUIDS SPORTSMAN Component Locations Sportsman Only Deluxe...
Страница 58: ...2 38 MAINTENANCE Maintenance Schedule Service Date Hours Miles Service Performed Serviced By...
Страница 71: ...3 13 ENGINE 3 EH50PL Engine Exploded Views Crankshaft Cylinder and Piston Cylinder Head Crankcase Valvetrain...
Страница 78: ...3 20 ENGINE Cylinder Head Exploded View EH50PL EH50PL A...
Страница 113: ...FUEL SYSTEM 4 1 CHAPTER 4 FUEL SYSTEM 4 ELECTRONIC FUEL INJECTION 4 3 4 30 CARBURETOR SPORTSMAN 450 4 31 4 47...
Страница 114: ...4 2 FUEL SYSTEM...
Страница 138: ...4 26 FUEL INJECTION TROUBLESHOOTING DIAGRAMS EFI CIRCUIT Power On EFI CIRCUIT Crank Position Sensor...
Страница 139: ...4 27 FUEL INJECTION 4 EFI CIRCUIT Fuel Pump EFI CIRCUIT Ignition Coil...
Страница 140: ...4 28 FUEL INJECTION EFI CIRCUIT Idle Air Control EFI CIRCUIT Throttle Position Sensor...
Страница 141: ...4 29 FUEL INJECTION 4 EFI CIRCUIT Manifold Absolute Pressure Sensor EFI CIRCUIT Engine Coolant Temperature...
Страница 142: ...4 30 FUEL INJECTION EFI CIRCUIT Air Temperature Sensor EFI CIRCUIT Malfunction Indicator Light...
Страница 156: ...4 44 CARBURETOR SPORTSMAN 450 FUEL TANK FUEL DELIVERY SYSTEM Fuel System Exploded View...
Страница 185: ...5 25 BODY STEERING SUSPENSION 5 X2 CARGO BOX Exploded View...
Страница 188: ...5 28 BODY STEERING SUSPENSION X2 SEAT ASSEMBLY Exploded Views...
Страница 268: ...NOTES FINAL DRIVE 7 40...
Страница 270: ...8 2 GENERAL INFORMATION TRANSMISSION GENERAL Mounting Exploded View x2 x3 x4 x4 x2 x1 x1 x1...
Страница 276: ...8 8 GENERAL INFORMATION 242 262 262 262 262 262...
Страница 318: ...NOTES BRAKES 9 30...
Страница 337: ...10 19 ELECTRICAL 10 ALL WHEEL DRIVE AND SPEEDOMETER TROUBLESHOOTING TEST 1 No All Wheel Drive...
Страница 338: ...10 20 ELECTRICAL TEST 2 No Speedometer Display TEST 3 No Reverse Speed Limit...
Страница 339: ...10 21 ELECTRICAL 10 TEST 4 No AWD Hub Safety Limit...
Страница 340: ...10 22 ELECTRICAL TEST 5 Reverse Speed Limiter Activated In Forward Gear TEST 6 Wheel Speed Sensor...
Страница 341: ...10 23 ELECTRICAL 10 TEST 7 Fuel Gauge Display Not Working TEST 8 Shift Indicator Not Working...
Страница 347: ...10 29 ELECTRICAL 10 Components of EFI Alternator and DC CDI Ignition System...
Страница 348: ...10 30 ELECTRICAL EFI Ignition System Testing Flow Chart...
Страница 353: ...10 35 ELECTRICAL 10 PDM...
Страница 363: ...10 45 ELECTRICAL 10 Starter Lockout Diagram EFI Starter Lockout Diagram Sportsman 450...
Страница 369: ...10 51 ELECTRICAL 10 BASIC WINCH WIRING Pre wired Models...
Страница 370: ...10 52 ELECTRICAL TROUBLESHOOTING DIAGRAMS Power On EFI Start Circuit EFI To ECU Pin 12...
Страница 371: ...10 53 ELECTRICAL 10 Ignition Coil EFI Fuel Pump EFI...
Страница 372: ...10 54 ELECTRICAL Fan EFI Charging System EFI...
Страница 373: ...10 55 ELECTRICAL 10 All Wheel Drive EFI Transmission Switch EFI...
Страница 374: ...10 56 ELECTRICAL Reverse Override EFI Differential Solenoid X2...
Страница 383: ...11 3 500 EFI INTERNATIONAL QUADRICYCLE 11 Exploded View Foot Brake Supply Hand Brake Supply...
Страница 386: ...11 6 500 EFI INTERNATIONAL QUADRICYCLE 500 INTERNATIONAL QUADRICYCLE ELECTRICAL Turn Hazard Signal Diagram...
Страница 392: ...IX 6...
Страница 393: ...WD 1 WIRE DIAGRAM 2007 SPORTSMAN ACTIVE DESCENT CONTROL ADC WIRE DIAGRAM...
Страница 394: ...WD 2 WIRE DIAGRAM INTENTIONAL BLANK PAGE...
Страница 395: ...WD 3 WIRE DIAGRAM 2007 SPORTSMAN 450 WIRE DIAGRAM...
Страница 396: ...WD 4 WIRE DIAGRAM...
Страница 397: ...WD 5 WIRE DIAGRAM 2007 SPORTSMAN 500 EFI STANDARD WIRE DIAGRAM...
Страница 398: ...WD 6 WIRE DIAGRAM...
Страница 399: ...WD 7 WIRE DIAGRAM 2007 SPORTSMAN 500 EFI DELUXE WIRE DIAGRAM...
Страница 400: ...WD 8 WIRE DIAGRAM...
Страница 401: ...WD 9 WIRE DIAGRAM 2007 SPORTSMAN 500 EFI INTERNATIONAL WIRE DIAGRAM...
Страница 402: ...WD 10 WIRE DIAGRAM...
Страница 403: ...WD 11 WIRE DIAGRAM 2007 SPORTSMAN 500 EFI X2 WIRE DIAGRAM...
Страница 404: ...WD 12 WIRE DIAGRAM...
Страница 405: ...WD 13 WIRE DIAGRAM 2007 SPORTSMAN 500 EFI X2 QUADRICYCLE WIRE DIAGRAM...
Страница 406: ...WD 14 WIRE DIAGRAM...