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7

TOOLS AND SUPPLIES NEEDED

•  Medium C/A glue
•  30 minute epoxy
•  6 minute epoxy
•  Hand or electric drill
•  Assorted drill bits
•  Modeling knife
•  Straight edge ruler
•  2 bender plier
•  Wire cutters
•  Masking tape
•  Thread lock
•  Paper towels
•  Rubbing alcohol

SUGGESTION 

To avoid scratching your new airplane, do not unwrap 
the pieces until they are needed for assembly. Cover 
your  workbench  with  an  old  towel  or  brown  paper, 
both  to  protect  the  aircraft  and  to  protect  the  table. 
Keep  a  couple  of  jars  or  bowls  handy  to  hold  the 
small parts after you open the bag.

NOTE:

Please trial fit all the parts. Make sure you have the 
correct parts and that they fit and are aligned properly 
before gluing! This will assure proper assembly. The 
TUCANO  40  is  hand  made  from  natural  materials, 
every  plane  is  unique  and  minor  adjustments  may 
have  to  be  made.  However,  you  should  find  the  fit 
superior and assembly simple.

The painted and plastic parts used in this kit are fuel 
proof. However, they are not tolerant of many harsh 
chemicals  including  the  following:  paint  thinner,  C/A 
glue accelerator, C/A glue debonder and acetone. Do 
not  let  these  chemicals  come  in  contact  with  the 
colors on the covering and the plastic parts.

SAFETY PRECAUTION:

•  This is not a toy
•  Be sure that no other flyers are using your radio 

frequency.

•  Do not smoke near fuel
•  Store  fuel  in  a  cool,  dry  place,  away  from 

children and pets.

•  Wear safety glasses.
•  The glow plug clip must be securely attached to 

the glow plug.

•  Do not flip the propeller with your fingers.
•  Keep loose clothing and wires away from the propeller.
•  Do not start the engine if people are near. Do not 

stand in line with the side of the propeller.

•  Make engine adjustments from behind the propeller 

only. Do not reach around the spinning propeller.

1

3.    Place  the  servo  into  the  servo  tray.  Center  the 

servo within the tray and drill 1,6mm pilot holes 
through  the  block  of  wood  for  each  of  the  four 
mounting screws provided with the servo.

Remove the covering

3

INSTALLING THE AILERON SERVOS

1.   Install  the  rubber  grommets  and  brass  eyelets 

onto the aileron servo.

2.  Using  a  modeling  knife,  remove  the  covering 

from over the pre-cut servo arm exit hole on the 
aileron  servo  tray  /  hatch.  This  hole  will  allow 
the  servo  arm  to  pass  through  when  installing 
the  aileron pushrods.

4

4.  Using the thread as a guide and using masking 

tape,  tape  the  servo  lead  to  the  end  of  the 
thread: carefully pull the thread out. When you 
have  pulled  the  servo  lead  out,  remove  the 
masking  tape  and  the  servo  lead  from  the 
thread.

Servo lead

5

4

8.  Insert  the  90  degree  bend  down  through  the 

hole  in  the  servo  arm.  Install  one  nylon  snap 
keeper  over  the  wire  to  secure  it  to  the  arm. 
Install  the  servo  arm  retaining  screw  and 
remove the masking tape from the aileron.

9.  Repeat  step  #  4  -  #  8  to  install  the  second 

aileron  linkage.  After  both  linkages  are 
completed,  connect  both  of  the  aileron  servo 
leads  using  a  Y-harness  you  have  purchased 
separately.

11

5

INSTALLING THE AILERON LINKAGES

1. Working with the aileron linkage for now, thread 

one  nylon  clevis  at  least  14  turns  onto  one  of 
the 2mm x 180mm threaded wires.

8

3

2

Silicone Tube

10

5.  Place  the  aileron  servo  tray  /  hatch  into  the 

servo  box  on  the  bottom  of  the  wing  and  drill 
1,6mm  pilot  holes  through  the  tray  and  the 
servo box for each of the four mounting screws. 
Secure  the  servo  tray  in  place  using  the 
mounting screws provided ( 2mm x 12mm ).

6.  Repeat  step  #  2  -  #  5  to  install  the  second 

aileron servo in the opposite wing half. 

3. Repeat step # 1 - # 2 to install the control horn 

on the opposite aileron.

2.  Attach the clevis to the outer hole in the control 

horn. Install a silicone tube on the clevis.

3.    Locate  one  nylon  servo  arm,  and  using  wire 

cutters, remove all but one of the arms. Using a 
2mm drill bit, enlarge the third hole out from the 
center  of  the  arm  to  accommodate  the  aileron 
pushrod wire.

4.  Plug  the  aileron  servo  into  the  receiver  and 

center the servo. Install the servo arm onto the 
servo. The  servo  arm  should  be  perpendicular 
to the servo and point toward the middle of the 
wing.

5.    Center  the  aileron  and  hold  it  in  place  using  a 

couple of pieces of masking tape.

6.  With  the  aileron  and  aileron  servo  centered, 

carefully  place  a  mark  on  the  aileron  pushrod 
wire where it crosses the hole in the servo arm.

7.    Using  pliers,  carefully  make  a  90  degree  bend 

down  at  the  mark  made.  Cut  off  the  excess 
wire, leaving about 4mm beyond the bend.

9

INSTALLING THE CONTROL HORNS

1.  One aileron  control horn in positioned  on each 

aileron.  Using  a  ruler  and  a  pen,  locate  and 
mark  the  location  of  the  control  horn.  It  should     
be mounted on the bottom side of the aileron at 
the  leading  edge,  in  line  with  the  aileron 
pushrod.

2.    Drill  two  holes  through  the  aileron  using  the 

control  horn  as  a  guide  and  screw  the  control 
horn in place. 

RIGHT

WRONG

6

To the cowl

7

To the cowl

PREPARATIONS

Remove  the  tape  and  separate  the  ailerons 
from  the  wing  and  the  elevators  from  the  stab. 
Use  a  covering  iron  with  a  covering  sock  on 
high  heat  to  tighten  the  covering  if  necessary. 
Apply  pressure  over  sheeted  areas  to 
thoroughly bond the covering to the wood.

INSTALLING THE AILERONS

1.  Test fit the ailerons to the wing with the hinges. 

If  the  hinges  don’t  remain  centered,  stick  a  pin 
through  the  middle  of  the  hinge  to  hold  it  in 
position.

1

TEMPORARY PIN

TO KEEP HINGE

CENTERED

2

CA glue

2.  Apply six drops of thin CA to the top and bottom 

of each hinge. Do not use CA accelerator. After 
the  CA  has  fully  hardened,  test  the  hinges  by 
pulling on the aileron.

INSTALLING THE landing gear
(

without the retractable gear)

1. Install the landing gear ( included with the kit) to 

the wooden block.

2. Remove the covering.

4. Secure the aluminum plate into the wing.

5.  Install two of the wheels onto the axles using the 

four wheel collars and set screws provided. The 
wheels  should  be  centered  on  the  axles  with  a 
wheel  collar  on  each  side,  holding  them  in 
place.  Tighten  the  set  screws  on  the  collars  to 
secure  them  in  place.The  wheels  should  rotate 
freely. You should apply a small drop of lock-Tite 
thread  lock  to  each  set  screw  to  prevent  them 
from coming loose.

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Screw

27

3.  Glue  the  wooden  block  into  the  wing  using 

epoxy gkue

Epoxy glue

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I/C FLIGHT GUIDELINES

Made in Vietnam

When  ready  to  fly,  first  extend  the 

transmitter aerial.

Operate  the  control  sticks  on  the 

transmitter  and  check  that  the  control 

surfaces  move  freely  and  in  the 

CORRECT directions.

ALWAYS

  land  the  model  INTO  the 

wind, this ensures that the model lands 

at the slowest possible speed.

Switch on the transmitter.

Switch off the transmitter.

Check that the transmitter batteries 

have adequate power.

Switch off the receiver.

Switch on the receiver.

ALWAYS

 take off into the wind.

Check  that  the  wings  are  correctly 

fitted to the fuselage.

If the model does not respond correctly 

to  the  controls,  land  it  as  soon  as 

possible and correct the fault.

Empty the fuel tank after flying, fuel left 

in  the  tank  can  cause  corrosion  and 

lead to engine problems.

INSTALLING THE ENGINE

   Locate the long piece of wire used for the throttle 

pushrod.  One  end  of  the  wire  has  been 
pre-bend  in  to  a  "Z"  bend  at  the  factory.  This 
"Z"  bend  should  be  inserted  into  the  throttle 
arm of the engine when the engine is fitted onto 
the engine mount. Fit the engine to the engine 
mount using the screws provided.

INSTALLING THE THROTTLE PUSHROD HOUSING

1.    Place  the  engine  into  the  engine  mount  and 

align  it  properly  with  the  front  of  the  cowling. 
The distance from the firewall to the front of the 
engine thrust washer should 100mm.

     

If your engine is equipped with a remote needle 

valve, we suggest installing it into the engine at 
this time.

2.  When satisfied with the alignment of the engine, 

use  a  pencil  and  mark  the  mounting  hole 
location  onto  the  firewall,  where  the  throttle 
pushrod will exit.

3.  Now, remove the engine. Using a 5mm drill bit, 

drill  holes  through  the  firewall  and  the  forward 
bulkhead at the marks made.

4.    Slide  the  pushrod  housing  through  the  hole  in 

the  firewall,  through  the  hole  in  the  forward 
bulkhead, and into the servo compartment.

5.  Apply  a  couple  of  drops  of  thin  C/A  to  the 

pushrod housing where it exits the firewall and 
where  it  passes  through  the  forward  bulkhead. 
This will secure the housing in place.

6. Using a modeling knife, cut off the nylon pushrod 

housing 26mm in front of the servo tray.

!

15

!

4. Manually push the carburator barrel fully closed. 

Angle  the  arm  back  about  45  degree  from 
center and attach the servo arm onto the servo. 
With  the  carburator  barrel  fully  closed,  tighte 
the set screw in the adjustable metal connector.

5.  Remove  the  excess  throttle  pushrod  wire  using 

wire  cutters  and  install  the  servo  arm  retaining 
screw.

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80

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Motor control servo

Screw

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Elevator servo

Throttle servo

Rudder servo

13

INSTALLING THE ELEVATOR PUSHROD

1.    Locate  the  pushrod  exit  slot  on  the  right  side 

and  left  side  of  the  fuselage.  It  is  located 
slightly  ahead  and  below  the  horizontal 
stabilizer.

2.  Carefully  cut  away  the  covering  material  from 

the slot.

3.  Working  from  inside  the  fuselage,  slide  the 

threaded end of the pushrod until it reaches the 
exit  slot.  Carefully  reach  in  with  a  small  screw 
driver and guide the pushrod out of the exit slot.

4.  Install  the clevis  into the two elevator  pushrod. 

Make  sure  6mm  of  thread  shows  inside  the 
clevis.

5.  The  control  horn  should  be  mounted  on  the 

bottom, left side and right side of the elevator at 
the  leading  edge,  in  line  with  the  elevator 
pushrod.

6.    Drill  two  1,6mm  holes  through  the  elevator 

using the control horn as a guide and screw the 
control horn in place.

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Elevator servo

10.Plug  the  elevator  servo  into  the  receiver  and 

center the servo. Install the servo arm onto the 
servo. The  servo  arm  should  be  perpendicular 
to the servo and point toward the middle of the 
fuselage.

11.Be  sure  both  elevator  halves  are  flat.  Secure 

them in place. Center both elevator halves and 
hold  them  in  place  using  a  couple  of  pieces  of 
masking tape.

12.With  the  elevator  halves  and  elevator  servo 

centered, carefully place a mark on the elevator 
pushrod  wire  where  it  crosses  the  hole  in  the 
servo arm. 

13.Using  pliers,  carefully  make  a  90  degree  bend 

up  at  the  mark  made.  Cut  off  the  excess  wire, 
leaving about 8mm beyond the bend.

14. Insert the 90 degree bend up through the hole 

in the servo arm, install one nylon snap keeper 
over the wire to secure it to the arm. Install the 
servo  arm  retaining  screw  and  remove  the 
masking tape the elevator halves.

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Control horn

Control horn

7.    Attach  clevis  to  the  third  hole  in  the  control 

horn. Install a silicone tube on the clevis.

8.  Connect  the  two  elevator  pushrod  using  the 

metal domino.

9.  Locate  one  nylon  servo  arm,  and  using  wire 

cutters, remove all but one of the arms. Using a 
2mm drill bit, enlarge the third hole out from the 
center  to  accommodate  the  elevator  pushrod 
wire.

74

Elevator servo

INSTALLING THE STEERING PUSHROD

1.    Install  an  adjustable  servo  connector  in  to  the 

rudder servo arm as the photo below.

14

7.      Attach  clevis  to  the  third  hole  in  the  control 

horn. Install a silicone tube on the clevis.

8.  Locate  one  nylon  servo  arm,  and  using  wire 

cutters, remove all but one of the arms using a 
2mm drill bit, enlarge the third hole out from the 
center  to  accommodate  the  rudder  pushrod 
wire.

2.    Insert  the  nosegear  pushrod  wire  through  the 

adjustable servo connector on the rudder servo 
arm.  Hold  the  nose  gear  assembly  in  the 
neutral position and tighten the set screw in the 
servo  connector.  Roll  the  airplane  on  the 
ground  to  ensure  it  rolls  straight.  If  not,  adjust 
the  pushrod  wire.  When  satisfied,  cut  off  the 
excess wire.

9.  Plug  the  rudder  servo  into  the  receiver  and 

center the servo. Install the servo arm onto the 
servo.

10.Center  the  rudder  and  hold  it  in  place  using  a 

piece of masking tape.

11.With  the  rudder  and  rudder  servo  centered, 

carefully  place  a  mark  on  the  rudder  pushrod 
wire where it crosses the hole in the servo arm.

12.Using a pliers, carefully make a 90 degree bend 

up  at  the  mark  made.  Cut  off  excess  wire, 
leaving about 8mm beyond the bend.

13. Insert the 90 degree bend up through the hole 

in the servo arm. Install one nylon snap keeper 
over the wire to secure it to the arm. Install the 
servo  arm  retaining  screw  and  remove  the 
masking tape from the rudder.

14.  Using  thick  CA  glue,  secure  the  pushrod 

sleeves to the pushrod sleeve guide.

76

77

SERVO
CONNECTOR

THROTTLE ARM

RUDDER ARM

17

85-90mm

4.  If the nose of the plane falls, the plane is heavy 

nose. To correct this first move the battery pack 
further  back  in  the  fuselage.  If  this  is  not 
possible  or  does  not  correct  it,  stick  small 
amounts  of  lead  weight  on  the  fuselage  under 
the  horizontal  stabilizer.  If  the  tail  of  the  plane 
falls,  the  plane  is  tail  heavy.  To  correct  this, 
move the battery and receiver forward or if this 
is  not  possible,  stick  weight  into  the  firewall. 
When  balanced  correctly,  the  airplane  should 
sit level or slightly nose down when you lift it up 
with your fingers. 

open the close the canopy

LATERAL BALANCE

       

After  you  have  balanced  a  plane  on  the  C.G. 

You  should  laterally  balance  it.  Doing  this  will 
help the airplane track straighter.

1. Turn the airplane upside down. Attach one loop 

of  heavy  string  to  the  engine  crankshaft  and 
one to the tail wheel wire. With the wings level, 
carefully lift the airplane by the string. This may 
require two people to make it easier.

!

CONTROL THROWS

1.    We  highly  recommend  setting  up  a  plane  using 

the control throws listed.

2.    The  control  throws  should  be  measured  at  the 

widest point of each control surface.

3.    Check  to  be  sure  the  control  surfaces  move  in 

the correct directions.

Aileron Control

8mm 

8mm 

Rudder Control

25mm 

25mm 

Elevator Control

8mm 

8mm 

FLIGHT PREPARATION PRE FLIGHT CHECK

1. Completely charge your transmitter and receiver 

batteries  before your first day of flying.

2.  Check  every  bolt  and  every  glue  joint  in  your 

plane to ensure that everything is tight and well 
bonded.

3.   Double check the balance of the airplane 

4.   Check the control surface

5.    Check  the  receiver  antenna  .  It  should  be  fully 

extended and not coiled up inside the fuselage.

6.   Properly balance the propeller.

11

!

FUEL TANK installation
INSTALLING THE STOPPER ASSEMBLY

1. The stopper has been pre-assembled at the factory.

2.  Using a modeling knife, cut one length of silicon 

fuel  line  (the  length  of  silicon  fuel  line  is 
calculated  by  how  the  weighted  clunk  should 
rest about 8mm away from the rear of the tank 
and  move  freely  inside  the  tank).  Connect  one 
end  of  the  line  to  the  weighted  clunk  and  the 
other end to the nylon pick up tube in the stopper.

3.  Carefully bend the second nylon tube up at a 45 

degree  angle  (using  a  cigarette  lighter).  This 
tube will be the vent tube to the muffler.

4.  Carefully bend the third nylon tube down at a 45 

degree  angle  (using  a  cigarette  lighter).  This  
tube will be vent tube to the fueling valve

     

  When  the  stopper  assembly  is  installed  in  the 

tank,  the  top  of  the  vent  tube  should  rest  just 
below the top surface of the tank. It should not 
touch the top of the tank.

5.  Test  fit  the  stopper  assembly  into  the  tank.  It 

may  be  necessary  to  remove  some  of  the 
flashing  around  the  tank  opening  using  a 
modeling  knife.  If  flashing  is  present,  make 
sure none of it falls into the tank.

6. When satisfied with the alignment of the stopper 

assembly  tighten  the  3mm  x  20mm  machine 
screw  until  the  rubber  stopper  expands  and 
seals the tank opening. Do not over tighten the 
assembly as this could cause the tank to split. 

7.  Using a modeling knife, cut 3 lengths of fuel line 

150mm  long.  Connect  2  lines  to  the  2  vent 
tubes  and  1  line  to  the  fuel  pickup  tube  in  the 
stopper.

8.  Feed  three  lines  through  the  fuel  tank 

compartment and through the pre-drilled hole in 
the  firewall.  Pull  the  lines  out  from  behind  the 
engine,  while  guiding  the  fuel  tank  into  place. 
Push  the  fuel  tank  as  far  forward  as  possible, 
the front of the tank should just about touch the 
back of the firewall.

     Blow through one of the lines to ensure the fuel 

lines  have  not  become  kinked  inside  the  fuel 
tank  compartment.  Air  should  flow  through 
easily.

       

Do  not  secure  the  tank  into  place  permanently 

until  after  balancing  the  airplane.  You  may 
need to remove the tank to mount the battery in 
the fuel tank compartment.

9.  To secure the fuel tank in place, apply a bead of 

silicon  sealer  to  the  forward  area  of  the  tank, 
where  it  exits  the  fuselage  behind  the  engine 
mounting box and to the rear of the tank at the 
forward bulkhead.

!

69

CA glue

Switch

83

Receiver

Baterry

16

4.    Install  the  clevis  on  the  rudder  pushrod.  Make 

sure 6mm of thread  shows inside the clevis.

5.    The  control  horn  should  be  mounted  on  the 

right  side  of  the  rudder  at  the  leading  edge,  in 
line with the rudder pushrod.

6.  Drill two 1,6mm holes through the rudder using 

the  control  horn  as  a  guide  and  screw  the 
control horn in place. 

75

Metal domino

Elevator servo

INSTALLING THE RUDDER PUSHROD

1.  Locate the pushrod exit slot on the right of the 

fuselage.

2.    Carefully  cut  away  the  covering  material  from 

the slot.

3.  Working  from  inside  the  fuselage,  slide  the 

threaded  end  of  the  remaining  pushrod  down 
the  inside  of  the  fuselage  until  the    pushrod  
reaches  the  exit  slot.  Carefully  reach  in  with  a 
small screw driver and guide the pushrod out of 
the exit slot.

INSTALLING THE THROTTLE

1.    Install  one  adjustable  metal  connector  through 

the  third  hole  out  from  the  center  of  one  servo 
arm, enlarge the hole in the servo arm using a 
2mm  drill  bit  to  accommodate  the  servo 
connector.  Remove  the  excess  material  from 
the arm.

        After  installing  the  adjustable  metal  connector 

apply  a  small  drop  of  thin  C/A  to  the  bottom 
nut.  This  will  prevent  the  connector  from 
loosening during flight.

2.  Plug the throttle servo into the receiver and turn 

on  the  radio  system.  Check  to  ensure  that  the 
throttle  servo  output  shaft  is  moving  in  the 
correct  direction.  When  the  throttle  stick  is 
moved  forward  from  idle  to  full  throttle,  the 
throttle barrel should also open and close using 
this  motion.  If  not,  reverse  the  direction  of  the 
servo, using the transmitter.

3. Slide the adjustable metal connector / servo arm 

assembly  over  the  plain  end  of  the  pushrod 
wire.  Position  the  throttle  stick  and  the  throttle 
trim at their lowest positions. 

78

Rudder servo

!

MOUNTING THE COWL

1.  Remove the muffler and needle valve assembly 

from the engine. Slide the fiberglass cowl over 
the engine.

2.    Measure  and  mark  the  locations  to  be  cut  out 

for  engine  head  clearance,  needle  valve, 
muffler,.  Remove  the  cowl  and  make  these 
cutouts  using  a  rotary  tool  with  a  cutting  disc 
and a rotary sanding drum attachment.

3.  Slide the cowl back into place. Align the front of 

the cowl with the crankshaft of the engine. The 
front  of  the  cowl  should  be  positioned  so  the 
crankshaft  is  in  the  middle  of  the  precut 
opening.  Hold  the  cowl  firmly  in  place  using 
several pieces of masking tape.

4.    While  holding  the  cowl  firmly  in  position,  drill 

four  1,6mm  pilot  holes  through  both  the  cowl 
and the side edges of the firewall.

5.  Using a 3mm drill bit, enlarge the four holes in 

the cowling.

    

Enlarging the holes through the cowl will prevent 

the fiberglass from splitting when the mounting 
screws are installed.

6.  Slide the cowl back over the engine and secure 

it  in  place  using  four  3mm  x  12mm  wood 
screws.

7. Install the muffler. Connect the fuel and pressure 

lines  to  the  carburator,  muffler  and  fuel  filler 
valve. Tighten the screws completely.

!

3.  Position  the  battery  pack  and  receiver  behind 

the fuel tank. Use the two light plywood pieces, 
placed  over  the  battery  and  receiver  and  glue 
to  the  fuselage  sides  to  hold  the  battery    and 
receiver  securely  in  place.  Use  15mm  triangle 
pieces  glued  between  the  fuselage  sides  and 
the plywood pieces to reinforce the joints.

      Do  not  permanently  secure  the  receiver  and 

battery until after balancing the model. 

4.  Using  a  2mm  drill  bit,  drill  a  hole  through  the 

side  of  the  fuselage,  near  the  receiver,  for  the 
antenna to exit.

INSTALLING THE SWITCH

1. The  switch  should  be  mounted  on  the  fuselage 

side,  opposite  the  muffler,  close  enough  to  the 
receiver  so  the  lead  will  reach.  Use  the  face 
plate  of  the  switch  cut  out  and  locate  the 
mounting holes.

2.  Cut out the switch hole using a modeling knife. 

Use  a    2mm  drill  bit  and  drill  out  the  two 
mounting holes through the fuselage side.

3.  Secure  the  switch  in  place  using  the  two 

machine screws provided with the radio system.

82

!

FINAL ASSEMBLY
INSTALLING THE SPINNER

      Install  the  spinner  back-plate,  propeller  and 

spinner cone. The spinner cone is held in place 
using two 3mm x 15mm wood screws.

       

The  propeller  should  not  touch  any  part  of  the 
spinner  cone.  If  it  dose,  use  a  sharp  modeling 
knife  and  carefully  trim  away  the  spinner  cone 
where the propeller comes in contact with it.

INSTALLING THE RECEIVER AND BATTERY

1.    Plug  the  servo  leads  and  the  switch  lead  into 

the  receiver.  You  may  want  to  plug  an  aileron 
extension into the receiver to make plugging in 
the  aileron  servo  lead  easier  when  you  are 
installing  the  wing.  Plug  the  battery  pack  lead 
into the switch.

2.  Wrap  the  receiver  and  battery  pack  in  the 

protective  foam  to  protect  them  from  vibration. 
Use a rubber band or masking tape to hold the 
foam in place.

Glue the wooden wing on the vertical stabilizer.

BALANCING

1.  It  is  critical  that  your  airplane  be  balanced 

correctly.  Improper  balance  will  cause  your 
plane to lose control and crash.

      THE  CENTER  OF  GRAVITY  IS  LOCATED 

85-90mm  BACK  FROM  THE  LEADING  EDGE 
OF THE WING, AT THE FUSELAGE.

2.  Mount the wing to the fuselage. Using a couple 

of  pieces  of  masking  tape,  place  them  on  the 
top  side  of  the  wing  85-90mm  back  from  the 
leading edge, at the fuselage sides.

3.  Turn  the  airplane  upside  down.  Place  your 

fingers  on  the  masking  tape  and  carefully  lift 
the plane.

87

C.A glue

Open and Close

installing the plastic bomb

85

Screw

86

Bomb

SERVO INSTALLATION
INSTALLING THE FUSELAGE SERVOS

1.    Install  the  rubber  grommets  and  brass  collets 

into  the  elevator,  rudder  and  throttle  servos. 
Test  fit  the  servos  into  the  servo  tray. Trim  the 
tray if necessary to fit your servos

2.  Mount the servos to the tray using the mounting 

screws provided with your radio system.

12

Instruction Manual

To carburator 

To muffler

To vent Tube

70

62

110mm

29

6

28

Collar

6.  Make the same way for the second landing gear.

3.  Locate the nose gear wire. Slide the nose gear 

wire  up  through  the  lower  portion  of  the  nose 
gear block, then through the nylon steering arm, 
then through the upper portion of the nose gear 
block. The  top  of  the  nose  gear  wire  should  be 
flush with the top of the nose gear bracket. 

SET
SCREW

STREERING
ARM                        

Z-BEND

PUSHROD WIRE

FIGURE #4

31

Steering arm

Nose gear arm

Set screw arm

30

Machine screw (alxe)

INSTALLING THE NOSE gear
(

without the retractable gear)

1.  Working  with  the  preinstalled  nylon  steering 

housing, position it so the end of it is flush with 
the front of the firewall. When satisfied with the 
fit,  glue  the  housing  to  the  firewall  from  the 
inside of the fuselage using 5 Minute Epoxy.

2.    The  preinstalled  wire  steering  pushrod  has  a 

factory  made  Z-Bend  on  the  front  end  of  it. 
Connect the nylon steering arm to this pushrod. 
The  pushrod  should  be  installed  in  the 
outermost hole in the steering arm.

4.  With the nose gear wire straight, angle the nylon 

steering  arm  about  30

0

  forward  of  the  fire-wall 

and  tighten  the  set  screw.  Angling  the  arm 
forward  like  this  will  allow  room  for  the  arm  to 
move back for more adequate steering.

5.    Install  the  remaining  wheel.  The  wheel  should 

rotate  freely.  You  should  apply  a  small  drop  of 
Lock_tite  thread  lock  to  each  set  screw  to 
prevent them from coming loose.

2.  If one side of the wing fall, that side is heavier 

than  the  opposite. Add  small  amounts  of  lead 
weight  to  the  bottom  side  of  the  lighter  wing 
half's  wing  tip.  Follow  this  procedure  until  the 
wing stays level when you lift the airplane.

SPECIFICATION
- Wingspan: 

1578mm (62.1in) 

- Length: 

1359mm (53.5 in)

- Flying weight: 

2.9-3.2 kg

- Wing area: 

39.4 dm2

- Wing loading:

 80g/dm2

- Wing type: 

Naca airfoils

- Covering type: 

Genuine ORACOVER®

- Gear type: 

Wire main gear and CNC 

  Suspension Metal Struts nose gear (included)

- Spinner size: 

Plastic 58mm  (included)

- Radio: 

4 channel minimum (not included) 

- Servo: 

5 standard servo: 2 aileron; 1 elevator; 

  1 rudder; 1 throttle (not included) 

- Recommended receiver battery: 

  4.8-6V / 800-1200mAh NiMH (not included) 

- Servo mount: 

21mm x 42 mm

- Propeller: 

suit with your engine 

- Engine: 

.46-.55 / 2-stroke or .52/4-stroke 

  glow engine (not included)

- Motor: 

brushless outrunner 1000-1400 W, 

  480 KV (not included)

- Gravity CG: 

85-90 mm (3.5 in) Back from  

  the leading edge of the wing, at the fuselage

- Control throw Ailerons: 

Low: 8mm up/down, 

  10% expo; High: 10mm up/down, 10% expo

- Control throw Elevators: 

Low: 8mm up/down, 

  12% expo; High: 10mm up/down, 12% expo

- Control throw Rudder: 

Low: 25mm right/left, 

  15% expo; High: 40mm right/left, 15% expo

- Experience level: 

Intermediate

- Plane type: 

Scale Military 

RECOMMENDED MOTOR AND BATTERY SET UP
- Motor: 

RIMFIRE .46-.55 (not included)

- Lipo cell: 

6 cells / 4000 – 5500mAh (not included)

- Esc: 

50-80A (not included)

Elevator

LO

HI

8mm

10mm

Aileron

LO

HI

8mm

10mm

Rudder

LO

HI

25mm

40mm

13

3.  Check  the  fit  of  the  horizontal  stabilizer  in  its 

slot.  Make  sure  the  horizontal  stabilizer  is 
square  and  centered  to  the  fuselage  by  taking 
measurements, but don't glue anything yet.

4.  With  the  horizontal  stabilizer  correctly  aligned, 

mark the shape of the fuselage on the top and 
bottom of the tail plane using a water soluble / 
non-permanent felt-tip pen.

!

5.    Remove  the  stabilizer.  Using  the  lines  you  just 

drew as a guide, carefully remove the covering 
from between them using a modeling knife.

     When cutting through the covering to remove it, 

cut  with  only  enough  pressure  to  only  cut 
through  the  covering  it's  self.  Cutting  into  the 
balsa structure may weaken it. This could lead 
to possible failure during flight.

2. Draw a center line onto the horizontal stabilizer.

14

15

6.    When  you  are  sure  that  everything  is  aligned 

correctly,  mix  up  a  generous  amount  of  30 
minute epoxy. Apply a thin layer to the top and 
bottom  of  the  stabilizer  mounting  area  and  to 
the  stabilizer  mounting  platform  sides  in  the 
fuselage.  Slide  the  stabilizer  in  place  and 
re-align. 

Double 

check 

all 

of 

your 

measurements one more time before the epoxy 
cures.  Remove  any  excess  epoxy  using  a 
paper  towel  and  rubbing  alcohol  and  hold  the 
stabilizer in place with T-pins or masking tape.

17

Glue with epoxy

18

Glue with C.A glue

16

Remove the covering

7.  After  the  epoxy  has  fully  cured,  remove  the 

masking  tape  or  T-pins  used  to  hold  the 
stabilizer in place and carefully inspect the glue 
joints.  Use  more  epoxy  to  fill  in  any  gaps  that 
were  not  filled  previously  and  clean  up  the 
excess using a paper towel and rubbing alcohol.

 VERTICAL STABILIZER INSTALLATION

2.  Using a modeling knife, remove the covering on 

the top of the fuselage for the vertical stabilizer.

1.  Glue the rudder to the vertical stabilizer.

HORIZONTAL STABILIZER INSTALLATION 

1. Using a modeling knife, cut away the covering
    from the fuselage for the stabilizer and remove it.

12

3.    Slide  the  vertical  stabilizer  into  the  slot  in  the 

mounting  platform  in  the  top  of  the  fuselage. 
Mark the shape of the fuselage on the left and 
right  sides  of  the  vertical  stabilizer  using  a 
felt-tip pen.

4.  Now, remove the vertical stabilizer and using a 

modeling  knife,  carefully  cut  just  inside  the 
marked lines and remove the film on both sides 
of the vertical stabilizer. Just as you did with the 
horizontal  stabilizer,  make  sure  you  only  press 
hard  enough  to  cut  the  film,  not  the  balsa 
vertical stabilizer.

5.  Slide  the  vertical  stabilizer  back  in  place.  Using 

a  triangle,  check  to  ensure  that  the  vertical 
stabilizer is aligned 90 degree to the horizontal 
stabilizer.

6.  When  you  are  sure  that  everything  is  a  aligned 

correctly,  mix  up  a  generous  amount  of  30 
minute epoxy. Apply a thin layer to the slot in

      the mounting platform and to the vertical
      stabilizer  mounting  area.  Apply  epoxy  to  the 

lower  rudder  hinge.  Set  the  stabilizer  in  place 
and  re-align.  Double  check  all  of  your 
measurements  once  more  before  the  epoxy 
cures.  Remove  any  excess  epoxy  using  a 
paper  towel  and  rubbing  alcohol  and  hold  the 
stabilizer  in  place  with T-pins  or  masking  tape. 
Allow the epoxy to fully cure before proceeding. 

20

Remove
the covering

Remove the covering

Screw

Remove the covering

22

Glue with epoxy

23

21

Remove the covering

19

Glue with C.A glue

INSTALLING THE MOTOR AND BATTERY

66

67

68

ESC

Battery

64

65

Screw

This  model  can  fly  with  electric,  here  is  our 
recommended for set up the system.

- Motor brushless: Rimfire .46 - .55
- Lipo cells: 6 cells / 4000 - 5000 mAh.
- ESC: 50A - 70A.

Installing the electric motor

63

60mm

35mm

16mm

42

10.  Retract and the gear is closed.

2.  Trim the plastic cover.

1.  Remove the covering.

INSTALLING THE landing gear

44

Rudder servo

Metal pushrod

45

M2 Clevis

Steering arm

Nose gear arm

43

47

Remove the covering

46

40

9.  Retract and the gear is opened.

41

11.  Install the nose pushrod into the rudder servo
       arm.

13.  Retract and the gear is opened.

14.  Retract and the gear is closed.

10

60

61

59

58

56

57

11. Secure the wheel.

12.  Install the adjustable servo connector to the
     servo arm of the servo retract gear.

60mm

33

37

38

Remove the covering

32

35

Clevis

Metal pushrod

34

6.  Install the metal connector onto the landing gear.

36

Flat spot

5.  Grind flat spot at the landing gear.

7.  Install the gear servo into the servo tray in the
     fuselage.

8.  Install the adjustable servo connector to the
     servo arm of the servo retract gear.

2.  Cut away the nose gear.

3.  Attach the metal rod.

4.  Install and secure the retract gear into the
     fuselage.

1.  Remove the wood on the fuselage for installing
     the nose gear.

INSTALLING THE retract nose gear

39

8

ASSEMBLE and install RETRACT GEAR SYSTEM

(Retract gear is not included in the kit, must be buy separately)

48

3.  Glue the “C” wood part to the wing.

9

6.  Install the gear servo into the servo tray in the
     fuselage.

7.  Attach the metal rod to the retract gear.

4.  Trim the plastic cover.

49

Remove the covering

50

C.A Glue

75mm

Clevis

Metal pushrod

52

51

53

55

5.  Glue the plastic cover by C.A glue.

8.  Install and secure the retract gear into the wing.

54

9.  Grind flat spot at the landing gear.

10.  Install the metal connector onto the landing gear.

Flat spot

Metric Conversions

Inches x 25.4 = mm (conversion factor)

1/64"   =  

.4 mm 

3/16"  

=  

4.8 mm 

1"   =   25.4 mm 

21"   =  533.4 mm

1/32" 

.8 mm 

1/4" 

6.4 mm 

2"  =  50.8 mm 

24"  =  609.6 mm

1/16" 

1.6 mm 

3/8" 

9.5 mm 

3"  =  76.2 mm 

30"  =  762.0 mm

3/32" 

2.4 mm 

1/2" 

=  12.7 mm 

6"  =  152.4 mm 

36"  =  914.4 mm

   1/8" 

3.2 mm 

5/8" 

=  15.9 mm 

12"  =  304.8 mm 

5/32" 

=   4.0 mm 

3/4" 

=  19.0 mm 

18"  =  457.2 mm

I/C FLIGHT WARNINGS

Always  operate  in  open  areas,  away 

from  factories,  hospitals,  schools, 

buildings and houses etc. 

NEVER

 fly 

your aircraft close to people or built 

up areas.

THE PROPELLER IS DANGEROUS

 

Keep  fingers,  clothing  (ties,  shirt 

sleeves,  scarves)  or  any  other  loose 

objects that could be caught or drawn 

in, away from the propeller. Take care 

at 

ALL 

times.

Keep  all  onlookers  (especially  small 

children and animals) well back from 

the area of operation. This is a flying 

aircraft,  which  will  cause  serious 

injury in case of impact with a person 

or animal.

NEVER

 fly near power lines, aerials 

or  other  dangerous  areas  including 

airports, motorways etc.

NEVER

  use  damaged  or  deformed 

propellers or spinners.

DO  NOT 

dispose  of  empty  fuel 

containers on a fire, this can lead to 

an explosion.

NEVER

  fly  in  wet  conditions  or  on 

windy or stormy days.

ALWAYS 

adjust  the  engine  from 

behind the propeller, and do not allow 

any  part  of  your  body  to  be  in  line 

with the propeller.

Содержание Tucano Electric

Страница 1: ...cluded Servo mount 21mm x 42 mm Propeller suit with your engine Engine 46 55 2 stroke or 52 4 stroke glow engine not included Motor brushless outrunner 1000 1400 W 480 KV not included Gravity CG 85 90 mm 3 5 in Back from the leading edge of the wing at the fuselage Control throw Ailerons Low 8mm up down 10 expo High 10mm up down 10 expo Control throw Elevators Low 8mm up down 12 expo High 10mm up ...

Страница 2: ...your radio frequency Do not smoke near fuel Store fuel in a cool dry place away from children and pets Wear safety glasses The glow plug clip must be securely attached to the glow plug Do not flip the propeller with your fingers Keep loose clothing and wires away from the propeller Do not start the engine if people are near Do not stand in line with the side of the propeller Make engine adjustment...

Страница 3: ...d drill 1 6mm pilot holes through the tray and the servo box for each of the four mounting screws Secure the servo tray in place using the mounting screws provided 2mm x 12mm 6 Repeat step 2 5 to install the second aileron servo in the opposite wing half 3 Repeat step 1 2 to install the control horn on the opposite aileron INSTALLING THE CONTROL HORNS 1 One aileron control horn in positioned on ea...

Страница 4: ... servo into the receiver and center the servo Install the servo arm onto the servo The servo arm should be perpendicular to the servo and point toward the middle of the wing 5 Center the aileron and hold it in place using a couple of pieces of masking tape 6 With the aileron and aileron servo centered carefully place a mark on the aileron pushrod wire where it crosses the hole in the servo arm 7 U...

Страница 5: ...epoxy cures Remove any excess epoxy using a paper towel and rubbing alcohol and hold the stabilizer in place with T pins or masking tape 17 Glue with epoxy 18 Glue with C A glue 16 Remove the covering 7 After the epoxy has fully cured remove the masking tape or T pins used to hold the stabilizer in place and carefully inspect the glue joints Use more epoxy to fill in any gaps that were not filled ...

Страница 6: ... stabilizer 5 Slide the vertical stabilizer back in place Using a triangle check to ensure that the vertical stabilizer is aligned 90 degree to the horizontal stabilizer 6 When you are sure that everything is a aligned correctly mix up a generous amount of 30 minute epoxy Apply a thin layer to the slot in the mounting platform and to the vertical stabilizer mounting area Apply epoxy to the lower r...

Страница 7: ...WIRE FIGURE 4 31 Steering arm Nose gear arm Set screw arm 30 Machine screw alxe INSTALLING THE NOSE gear without the retractable gear 1 Working with the preinstalled nylon steering housing position it so the end of it is flush with the front of the firewall When satisfied with the fit glue the housing to the firewall from the inside of the fuselage using 5 Minute Epoxy 2 The preinstalled wire stee...

Страница 8: ...tray in the fuselage 8 Install the adjustable servo connector to the servo arm of the servo retract gear 2 Cut away the nose gear 3 Attach the metal rod 4 Install and secure the retract gear into the fuselage 1 Remove the wood on the fuselage for installing the nose gear INSTALLING THE retract nose gear 39 ASSEMBLE and install RETRACT GEAR SYSTEM Retract gear is not included in the kit must be buy...

Страница 9: ...tic cover 1 Remove the covering INSTALLING THE landing gear 44 Rudder servo Metal pushrod 45 M2 Clevis Steering arm Nose gear arm 43 47 Remove the covering 46 40 9 Retract and the gear is opened 41 11 Install the nose pushrod into the rudder servo arm 8 ...

Страница 10: ...tal rod to the retract gear 4 Trim the plastic cover 49 Remove the covering 50 C A Glue 75mm Clevis Metal pushrod 52 51 53 55 5 Glue the plastic cover by C A glue 8 Install and secure the retract gear into the wing 54 9 Grind flat spot at the landing gear 10 Install the metal connector onto the landing gear Flat spot ...

Страница 11: ...hould be inserted into the throttle arm of the engine when the engine is fitted onto the engine mount Fit the engine to the engine mount using the screws provided 62 110mm 13 Retract and the gear is opened 14 Retract and the gear is closed 10 60 61 59 58 56 57 11 Secure the wheel 12 Install the adjustable servo connector to the servo arm of the servo retract gear ...

Страница 12: ...es through the firewall and the forward bulkhead at the marks made 4 Slide the pushrod housing through the hole in the firewall through the hole in the forward bulkhead and into the servo compartment 5 Apply a couple of drops of thin C A to the pushrod housing where it exits the firewall and where it passes through the forward bulkhead This will secure the housing in place 6 Using a modeling knife...

Страница 13: ...opper expands and seals the tank opening Do not over tighten the assembly as this could cause the tank to split 7 Using a modeling knife cut 3 lengths of fuel line 150mm long Connect 2 lines to the 2 vent tubes and 1 line to the fuel pickup tube in the stopper 8 Feed three lines through the fuel tank compartment and through the pre drilled hole in the firewall Pull the lines out from behind the en...

Страница 14: ...e of pieces of masking tape 12 With the elevator halves and elevator servo centered carefully place a mark on the elevator pushrod wire where it crosses the hole in the servo arm 13 Using pliers carefully make a 90 degree bend up at the mark made Cut off the excess wire leaving about 8mm beyond the bend 14 Insert the 90 degree bend up through the hole in the servo arm install one nylon snap keeper...

Страница 15: ...arm Install the servo arm retaining screw and remove the masking tape from the rudder 14 Using thick CA glue secure the pushrod sleeves to the pushrod sleeve guide 76 77 SERVO CONNECTOR THROTTLE ARM RUDDER ARM 4 Install the clevis on the rudder pushrod Make sure 6mm of thread shows inside the clevis 5 The control horn should be mounted on the right side of the rudder at the leading edge in line wi...

Страница 16: ...ugh both the cowl and the side edges of the firewall 5 Using a 3mm drill bit enlarge the four holes in the cowling Enlarging the holes through the cowl will prevent the fiberglass from splitting when the mounting screws are installed 6 Slide the cowl back over the engine and secure it in place using four 3mm x 12mm wood screws 7 Install the muffler Connect the fuel and pressure lines to the carbur...

Страница 17: ...reach Use the face plate of the switch cut out and locate the mounting holes 2 Cut out the switch hole using a modeling knife Use a 2mm drill bit and drill out the two mounting holes through the fuselage side 3 Secure the switch in place using the two machine screws provided with the radio system Glue the wooden wing on the vertical stabilizer BALANCING 1 It is critical that your airplane be balan...

Страница 18: ...equire two people to make it easier CONTROL THROWS 1 We highly recommend setting up a plane using the control throws listed 2 The control throws should be measured at the widest point of each control surface 3 Check to be sure the control surfaces move in the correct directions Aileron Control 8mm 8mm Rudder Control 25mm 25mm Elevator Control 8mm 8mm FLIGHT PREPARATION PRE FLIGHT CHECK 1 Completel...

Страница 19: ...s shirt sleeves scarves or any other loose objects that could be caught or drawn in away from the propeller Take care at ALL times Keep all onlookers especially small children and animals well back from the area of operation This is a flying aircraft which will cause serious injury in case of impact with a person or animal NEVER fly near power lines aerials or other dangerous areas including airpo...

Страница 20: ...s at the slowest possible speed Switch on the transmitter Switch off the transmitter Check that the transmitter batteries have adequate power Switch off the receiver Switch on the receiver ALWAYS take off into the wind Check that the wings are correctly fitted to the fuselage If the model does not respond correctly to the controls land it as soon as possible and correct the fault Empty the fuel ta...

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