EN Assembly Instructions
Electric cylinder LD1000C
B.017 977 Version 1.1
Страница 1: ...EN Assembly Instructions Electric cylinder LD1000C B 017 977 Version 1 1...
Страница 2: ...inder 7 5 Safety 8 5 1 Safety instructions 8 5 2 Special safety instructions 8 5 3 Safety signs 9 6 Product information 10 6 1 Mode of operation 10 6 1 1 Variants of power supply 10 6 1 2 Variants of...
Страница 3: ...nstallation and commissioning 24 7 4 Assembly 25 7 4 1 Installation procedure 26 7 4 2 Synchronous operation of electric cylinders and lifting columns 28 7 4 3 Different heights 28 7 4 4 Parallel alig...
Страница 4: ...EC guidelines 2011 65 EU Directive 2011 65 EU of the European Parliament and the Council dd 8 June 2011 on the restriction of the use of certain hazardous substances in electrical and electronic equi...
Страница 5: ...ntee and or extend the lifetime of the product Hazard warnings safety recommendations and data in these assembly instructions shall be adhered to with no exception The assembly instructions must be re...
Страница 6: ...Our address Phoenix Mecano Komponenten AG Hofwisenstrasse 6 CH 8260 Stein am Rhein Tel 41 0 52 742 75 00 Fax 41 0 52 742 75 90 3 2 Product monitoring Phoenix Mecano Komponenten AG offers products wit...
Страница 7: ...e misuse Overloading the device by exceeding the weight or duty cycle Use in the environments outside the specified IP protection class Use in the environment with high humidity dew point Use in the p...
Страница 8: ...der may only be carried out according to this instruction The device may only be opened installed dismantled by authorised specialist personnel In case of any defect of the electric cylinder we recomm...
Страница 9: ...nder must be complied with while non observance increases the risk of an accident The General mandatory action sign indicates the necessity to exercise caution Data marked with this sign in these asse...
Страница 10: ...000 N push F 10 000 N pull 4 mm s 4 mm s Version II F 5 000 N push F 5 000 N pull 8 mm s 8 mm s Version III F 2 000 N push F 2 000 N pull 18 mm s 18 mm s The provided data were determined under optim...
Страница 11: ...riants of suspension Variants of rear suspension Variant 1 4 Variant 5 8 Variant Angle Dimension 1 0 10 1 0 2 0 2 45 3 90 4 135 Variant 1 4 is only available up to 5 000 N 0 45 90 135 Variant Angle Di...
Страница 12: ...12 Variants of front suspension Variant 1 Variant 2 Variant 1 is only available up to 5 000 N Variant 3 Variant 4 Internal thread M12 Screw in depth 10mm...
Страница 13: ...ch Lifting speed 5 21 mm s depending on load spindle Protection class IP 69k static IP 65 dynamic Operating voltage 12 VDC 20 max 20 A 24 VDC 10 max 10 A 36 VDC 10 max 08 A 48 VDC 10 max 05 A Ambient...
Страница 14: ...verview Master M12 plug 12 pin M12 plug 3 pin M12 plug 5 pin Slave M12 plug 5 pin M12 plug 3 pin M12 plug 5 pin Motor Fixing adapter front Thrust tube Guide nut Leading spindle Fixing adapter front Pr...
Страница 15: ...Phoenix Mecano Komponenten AG 15 6 7 Performance charts 6 7 1 Current consumption F N F N I A 12 VDC Current force I A 24 VDC Current force...
Страница 16: ...mm Weight kg 100 300 5 7 150 350 6 200 400 6 4 250 450 6 7 300 500 7 350 550 7 3 400 650 8 500 750 8 6 600 850 9 3 700 950 9 9 800 1050 10 6 900 1150 11 2 1000 1250 11 8 The given weight data can var...
Страница 17: ...nnecting plug 12 pin control signals etc in the device installation plug with the designation In Screw the union fittings on the plugs fingertight Connect the connector lead with your control system a...
Страница 18: ...connectors Master Slave Out In Pwr Out In Pwr Art PMZ1000C ID Nr SN U Inp 24VDC 9A Cons 220W IP69k Connection diagram AP 4 017900M v 8mm s Stroke 500mm Fmax Pressure 5000N Tension 5000N DC30 Int 3min...
Страница 19: ...ca tion in the device installation plug with the designation Out Screw the union fittings on the plugs fingertight Now connect the communication cable inserted in the device installation plug Out of t...
Страница 20: ...inder runs independently 6 9 2 Normal operation The operational system can be controlled via the inputs manual switch or customer s control system The inputs must always be set individually and not si...
Страница 21: ...on to a safe end position in the event of a power failure However this only works if an operating voltage is present and the DC motor in the drive is functional This emergency operation mode is not av...
Страница 22: ...first ensure that the power supply is disconnected and automatic restart is ruled out Remove the pressure equalizing element with a 19 mm open end ring spanner Please ensure that there is NO LONGER an...
Страница 23: ...em This would brake the motor and in some circum stances cause electronic components to come to life on the control print By repeatedly measuring the installation length with a standard tape measure o...
Страница 24: ...ectric cylinders is forbidden The ambient conditions for the storage of the electric cylinder are prescribed as follows air must not contain oils contact with solvent based paints must be avoided lowe...
Страница 25: ...en a swivel head or clevis is used assembled the head must be correctly locked using the lock nut supplied A test or trial run must be performed Non compliance with this procedure will cause damage to...
Страница 26: ...to rotate the counterpart piece It must be possible to rotate the electric cylinder in the direction of the arrow see figure 2 Fix the suspension at the front Caution It should not be possible to rot...
Страница 27: ...ated damage to the elec tric cylinders due to inadmissible lateral forces or torques would be the direct consequence if this is neglected If this is not the case due to a specific application the corr...
Страница 28: ...are positioned parallel to each other and move up and down synchronously In reality however there are many factors which do not allow this simple approach Manufacturing tolerances are unavoidable in...
Страница 29: ...plate 7 4 5 Crooked connecting plates If the weight connecting plate does not lie flat on the displacement units the synchro system will be distorted during screwing This results in un desirable later...
Страница 30: ...by the design It therefore makes sense if the connection between the displacement units and the load connection plate can pivot slightly or the load connection plate has the requisite flexibility Avo...
Страница 31: ...000 N incl table top etc provided that the load is symmetrically located in the center of the table If you move the load to a corner of the table then the lifting column under this corner must carry a...
Страница 32: ...of the electric cylinder are prohibited Safety related devices must be tested on a regular basis depending on the frequency of use however at least once a year for integrity and operability 7 6 Cleani...
Страница 33: ...ut 4 Digital outputs Open drain output with an internal pull up resistor against the cylinder voltage DC sup ply voltage Standard configuration Reaching the end positions of all cylinders of the synch...
Страница 34: ...let VT Input 2 Pin 11 Gray Pink GYPK Input 1 Pin 12 Red Blue RDBU Output Analog Analog cylinder position voltage output with the voltage range 0 10V Standard configuration 2V Retracted position 10V Ex...
Страница 35: ...tage is permissible Low cross cur rents of the cylinder during operation are to be expected with a common ground Pin assignment M12 OUT 5 pin Communication plug internal Input Output Description Pin 1...
Страница 36: ...tions within an internal position tolerance limit is signaled by the outputs in the standard configuration A low U 0V is interpreted as not reach ing the end position Output 3 high The cylinder has be...
Страница 37: ...U 0 30Vdc Level definition o high 3V o low 0 8V Typical current consumption per input 5mA Reference to Input GND Pin 10 Violet VT Input 2 Pin 11 Gray Pink GYPK Input 1 Pin 12 Red Blue RDBU Output Ana...
