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Safety

7

2.2

Proper use

The electronic drive unit TC 110 PB operates designated Pfeiffer Vacuum turbopumps 
and their accessories in a bus system Profibus-DP.

2.3

Improper use

Improper use will cause all claims for liability and warranties to be forfeited. Improper use 
is defined as usage for purposes deviating from those mentioned above, especially:

use of accessories or spare parts, which are not named in this manual

operation of the devices in areas with ionizing radiation

2.4

Functional safety

The drive unit (electronic drive unit) TC 110 PB performs the safety function "Safe Limit-
ed Speed" according to EN 61800-5-2. In case of excess rotation speed the commutation 
of the pump motor is switched off and the drive transferred into the safe condition.
Summary of characteristic data for use in safety-relevant applications:

During the expected device life span of up to 20 years no proof test is required.

If the user calculates his safety application with the specified values for 20 years, the 
safety control system must be taken out of operation after 20 years and returned to 
the manufacturer. A proof test cannot be accomplished by the user.

NOTICE

EC conformity

The manufacturer's declaration of conformity becomes invalid if the operator modifies 
the original product or installs additional components.

Following installation into a plant and before commissioning, the operator must check 
the entire system for compliance with the valid EU directives and reassess it accord-
ingly.

warranty seal

Closure seal

The product is sealed at the factory. Damaging or removal of a closure seal leads to the 
loss of liability and warranty entitlements.

Do not open the product within its warranty period!

For process-related shorter maintenance intervals please contact the Pfeiffer Vacu-
um Service.

Characteristics according to IEC 61508 and IEC 62061

Characteristic Safety Integrity Level

PFH

PFD

av

Proof Test Interval T

Value

SIL CL 2

4.2 * 10

-9

 / h

3.7 * 10

-4

20 a

Characteristics according to EN ISO 13849-1

Characteristic Performance Level

Category MTTF

d

Average Diagnostic Coverage DC

Value

PL d

Cat. 3

high (134 a)

medium (90 % - <99 %)

Содержание TC 110 PB

Страница 1: ...PT 0245 BEN J 1710 OPERATING INSTRUCTIONS EN Translation of the original instructions TC 110 PB Electronic Drive Unit...

Страница 2: ...onnection diagram 11 5 Connection Profibus 12 5 1 Connections 12 5 2 Configuring the connection 12 5 2 1 Profibus status LED 12 5 3 Modules 12 5 3 1 PPO1 13 5 3 2 PPO3 14 5 3 3 control status word 14...

Страница 3: ...ing the rotation speed switchpoint 26 7 4 7 Rotation speed setting mode 27 7 4 8 Standby 27 7 4 9 Rotation speed set value 27 7 4 10 Operation mode backing pump 28 7 4 11 Operation with accessories 29...

Страница 4: ...ns The safety instructions in Pfeiffer Vacuum operating instructions are the result of risk evaluations and hazard analyses and are oriented on international certification stan dards as specified by U...

Страница 5: ...t analog output f Rotation speed derivated from frequency in Hz P 000 Parameter of the electronic drive unit with number Prohibition of an action to avoid any risk of accidents the disregarding of whi...

Страница 6: ...measures when installing into ambient conditions which afford other protection classes Keep leads and cables well away from hot surfaces 70 C Only separate the pump and the electronic drive unit from...

Страница 7: ...the specified values for 20 years the safety control system must be taken out of operation after 20 years and returned to the manufacturer A proof test cannot be accomplished by the user NOTICE EC con...

Страница 8: ...the information from the rating plate available Fig 1 Example for a rating plate 3 1 2 Scope of delivery CD ROM for Profibus connection with GSD file 3 2 Range of application Pfeiffer Vacuum electroni...

Страница 9: ...mp installation dimensions differing from those in their operating manual Fig 2 Profibus panel or the TC 110 PB b Connections accessory A B not shown c Connection X3 d Service connection PV can f Conn...

Страница 10: ...for the connection of a remote control Profibus M12 socket B coded with screw coupling and LED for the connection of a Profibus DP bus system accessory M8 socket with screw coupling for the connection...

Страница 11: ...ccessory B2 GND n c Accessory A2 GND n c Accessory B1 GND n c Accessory A1 GND Contact load for accessories per connection 200 mA max UB PE A B C DC in 1 2 3 4 5 24 VDC RS 485 RS 485 n c RS 485 3 4 2...

Страница 12: ...first Motorola All Pfeiffer Vacuum parameters of data type 0 1 2 and 7 can be used for the param eter channel PPO1 and the parameterization data Additionally the Pfeiffer Vacuum parameters P 303 P 360...

Страница 13: ...Corresponding response 0 No request 0 1 Read parameter value 2 or 7 for data type 0 1 or 7 7 or 11 for data type 2 3 Write parameter value as integer 2 7 or 8 10 Write parameter value only data type 2...

Страница 14: ...n 5 1 4 1 3 Errors 2 Operation no error pumping station and motor pumps are on no automatic trip switch 1 0 0 Pumping station Standby no error no automatic trip switch en able process data Bit Output...

Страница 15: ...r pump are on no automatic trip switch 4 Heating Rotation speed switch point attained 3 Errors 2 Enable process data control byte 0 ignore 1 accept 0 1 Pump rotates 0 Pumping station Set rotation spee...

Страница 16: ...t being destroyed Cutting the plug connection X3 can lead to the destruction of the electronic drive unit when the power supply is still switched on Before pulling the connector X3 necessarily disconn...

Страница 17: ...Factory setting and recommended operation are 66 7 of the nominal rotation speed V Standby activated V Reset ongoing error messages when cause has been eliminated with a pulse of 500 2000 ms duration...

Страница 18: ...is 961 All units connected to the bus must have differing RS 485 device addresses P 797 Establish the connections according to the specification of the interface RS 485 Connect all units with RS 485...

Страница 19: ...channel PPO1 and the parameterization data Avoid conflicts with existing functions in the modules Three figure number of the parameter Display Display of the parameter name in the LCD Representation...

Страница 20: ...Vent Enable venting 0 no 1 yes 0 RW 0 1 0 x 017 CfgSpdSwPt Configuration rotation speed switchpoint 0 Rotation speed switchpoint 1 1 Rotation speed switchpoint 1 2 7 RW 0 1 0 x 019 Cfg DO2 Configurati...

Страница 21: ...guration input DI1 Setting P 062 0 Deactivated 1 Enable venting 2 Heating 3 Sealing gas 4 Run up time control 5 Rotation speed setting mode 6 Motor 7 Enable HV sensor 1 7 RW 0 7 1 x 063 Cfg DI2 Config...

Страница 22: ...d rpm 1 R rpm 0 999999 399 NominalSpd Nominal rotation speed rpm 1 R rpm 0 999999 Display Designation Functions Data type Access Unit min max default Display Designation Functions Data type Access met...

Страница 23: ...ressure switchpoint 2 underrun Control is equal to parameter P 732 P 750 P 732 21 Fore vacuum valve delayed 24 V DC time delayed after pumping station on 22 Backing pump standby Control is equal to st...

Страница 24: ...type Three characteristics are available in order to completely ex haust the pump s capacity for each gas type 6 Pressure value 1 Pressure value signal 0 V error 1 V underrange 1 5 8 5 V for sensor RP...

Страница 25: ...ween permissible power and gas friction is attained To avoid rotation speed fluctuations Pfeiffer Vacuum recommends setting a some what lower frequency in rotation speed setting mode 7 4 4 Set value p...

Страница 26: ...ion speed switchpoint 1 P 701 Fig 5 Example for the configuration rotation speed switchpoint 1 active Rotation speed switchpoint 1 2 Adjust the parameter P 701 to the desired value in Adjust the param...

Страница 27: ...set value in standby mode is 66 7 of the nominal rotation speed Underrunning or overrunning the set speed in standby mode activates or deacti vates the status signal P 306 SetSpdAtt Adjust the parame...

Страница 28: ...on of idling turbopumps and type dependent varying fore vacuum pressures of the backing pumps require the switching thresholds to be set separately for the intermittend mode Pfeiffer Vacuum recommends...

Страница 29: ...rature controlled operation of a connected air cooling unit see p 22 chap 7 3 Threshold values are type specific and are anchored in the electronic drive unit Sealing gas valve Switch on or off a seal...

Страница 30: ...urposes various status queries are prepared in the parameter set 7 5 Switching on off the pump 7 5 1 Switching on The function pumping station comprises turbopump operation with control of all con nec...

Страница 31: ...Individual address of the unit 001 255 Group address 9xx for all identical units no response global address 000 for all units on the bus no response Action see p 31 chap 8 2 n2 n0 Pfeiffer Vacuum para...

Страница 32: ...9 48 50 48 13 0 4 2 1 0 0 1 0 0 6 1 1 1 1 1 1 0 2 0 C R ASCII 48 52 50 49 48 48 49 48 48 54 49 49 49 49 49 49 48 50 48 13 Data type Description Size l1 l0 Example 0 boolean_old Boolean value false tru...

Страница 33: ...ovide safety measures against interference in the high vacuum flange while the tur bopump is running LED Symbol LED status Display Meaning Green Off currentless On flashing Pumping Station OFF rotatio...

Страница 34: ...k deployment conditions Err119 Excess temperature on bearings Insufficient cooling Improve cooling Check deployment conditions Err143 Operating materials pump overtempera ture Insufficient cooling Imp...

Страница 35: ...icient cooling Improve cooling Check deployment conditions Wrn119 High bearing temperature Insufficient cooling Improve cooling Check deployment conditions Wrn143 High temperature of operating materia...

Страница 36: ...riction of the use of certain Hazardous Substances 2011 65 EU TC 110 PB Harmonised standards and national standards and specifications which have been ap plied DIN EN 61000 3 2 2014 DIN EN 61000 3 3 2...

Страница 37: ...are the only supplier of vacuum technology that provides a complete product portfolio COMPETENCE IN THEORY AND PRACTICE Benefit from our know how and our portfolio of training opportunities We suppor...

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