OPERATING INSTRUCTIONS
EN
Translation of the Original
DCU 002 I 110 | 180 | 310 | 400
Display Control Unit
Страница 1: ...OPERATING INSTRUCTIONS EN Translation of the Original DCU 002 I 110 180 310 400 Display Control Unit ...
Страница 2: ... pfeiffer vacuum de Further operating instructions from Pfeiffer Vacuum can be found in the Download Center on our website Disclaimer of liability These operating instructions describe all models and variants of your product Note that your product may not be equipped with all features described in this document Pfeiffer Vacuum constantly adapts its products to the latest state of the art without p...
Страница 3: ...tallation 18 4 1 Preparing for installation 18 4 2 Installing the device in a rack 18 4 3 Connecting the electrical supply 18 4 3 1 Connection diagram 19 4 3 2 Earthing the device 20 4 3 3 Connect DCU to a vacuum pump 20 4 3 4 Establishing mains connection 22 4 4 Connecting measuring tubes 22 5 Parameter set 23 5 1 General 23 5 2 Additional parameter for the DCU 23 5 3 Data types used 24 6 Operati...
Страница 4: ...9 Service solutions from Pfeiffer Vacuum 31 10 Accessories 33 11 Technical data and dimensions 34 11 1 Technical data 34 11 2 Dimension drawings 34 Declaration of conformity 36 Table of contents 4 38 ...
Страница 5: ... for connection to a DCU 22 Tbl 9 Explanation and meaning of the parameters 23 Tbl 10 Parameter for DCU functions 24 Tbl 11 Meaning of functions and layout of the LC display 25 Tbl 12 Self test internal requests after switching on 26 Tbl 13 Selecting and setting parameters 26 Tbl 14 Examples of displays for the transmitter 27 Tbl 15 Examples of displays for the actual pressure value 27 Tbl 16 LED ...
Страница 6: ...upply pack 19 Fig 6 Connection diagram for the DCU 002 19 Fig 7 Connection of the grounding cable to the DCU with integrated power supply pack 20 Fig 8 Example Connection of a DCU 002 to a vacuum pump 21 Fig 9 Example Connection of a DCU with integrated power supply pack to a vacuum pump 21 Fig 10 LC display overview 25 Fig 11 Dimensions DCU 002 35 Fig 12 Dimensions DCU 110 35 Fig 13 Dimensions DC...
Страница 7: ...t with integrated power supply pack DCU 310 Display Control Unit with integrated power supply pack DCU 400 Display Control Unit with integrated power supply pack 1 2 Target group This operating instructions are aimed at all persons performing the following activities on the product transport setup installation usage and operation decommissioning maintenance and cleaning storage or disposal The wor...
Страница 8: ...ly seen C US Safety approved USA CAN TÜV Rheinland Test seal The test seal provides information regarding additional certifica tions Tbl 1 Stickers on the product 1 2 3 4 Fig 1 Position of the labels on the product 1 CAN USA test seal 3 Rating plate for DCU 2 Rating plate for DCU with power supply pack 4 CAN USA test seal 1 3 4 Abbreviations Abbreviation Meaning in this document AC AC Voltage APR ...
Страница 9: ...unction with a short description Example P 312 software version RS 485 Standard for a physical interface for asynchronous serial data transmission Recom mended Standard RPT Piezo Pirani transmitter RP S1 Switch on power supply pack T Temperature in C TC Turbopump electronic drive unit turbo controller TPR Pirani transmitter TPS Power supply pack voltage supply turbo power supply X3 Connecting sock...
Страница 10: ...al injury Instructions on avoiding property damage Notes tips or examples indicate important information on the product or on this document 2 2 Safety instructions All safety instructions in this document are based on the results of the risk assessment carried out in accordance with Low Voltage Directive 2014 35 EU Where applicable all life cycle phases of the prod uct were taken into account Risk...
Страница 11: ...afely integrated into an emergency off safety circuit Do not carry out any unauthorized modifications or changes to the device Risks during operation WARNING Danger to life from electric shock in the event of a fault In the event of a fault devices connected to the mains may be live There is a danger to life from electric shock when making contact with live components Always keep the mains connect...
Страница 12: ...nductor PE protection class I Never disconnect plug connections during operation Keep lines and cables away from hot surfaces 70 C Do not carry out your own conversions or modifications on the unit Observe the unit protection class prior to installation or operation in other environments 2 4 Limits of use of the product Installation location weatherproof internal space Air pressure 750 hPa to 1060...
Страница 13: ... Operation in explosion hazard areas Use of accessories or spare parts that are not listed in these instructions Safety 13 38 ...
Страница 14: ... 80 300 300 400 700 800 300 400 700 800 Electronic drive unit TC 110 TC 120 TC 400 TM 700 TC 1200 TC 110 TC 110 TC 400 24 V DC TC 120 48 V DC TC 400 48 V DC TM 700 Tbl 4 Product features 3 3 Shipment Display and control unit DCU Interface cable M12 to M12 3 m in length Fixing materials Operating manual 3 4 Function The DCU is a display and control unit for Pfeiffer Vacuum vacuum pumps with integra...
Страница 15: ...necting socket X3 8 Mains switch S1 4 Connecting socket RS 485 9 Earthed conductor M4 5 Contrast setting 10 Mounting bracket for mains connection X3 RS485 1 3 4 2 5 Fig 4 DCU 002 rear view 1 Front plate rear side 4 Connecting socket RS 485 2 Mounting hole 5 Contrast setting 3 Connecting socket X3 3 4 1 Key functions 4 short stroke keys softkeys make up the user interface of the DCU Product descrip...
Страница 16: ...ns of the DCU 3 4 2 Status symbols Status symbols under the LC display visualize the current operating condition of the connected devices relative to essential parameters Arrow representations in the lower display line provide visual informa tion regarding status of the device Symbol Parameter Arrow represen tation Explanation Vacuum pump accelerates P 307 NO YES Preselection Heating P 001 No pres...
Страница 17: ...Tbl 6 Status symbols and display on the DCU Product description 17 38 ...
Страница 18: ...he rack all the way to the front panel 3 Secure the front panel with 4 collar screws and plastic nipples included in the shipment 4 3 Connecting the electrical supply DANGER Danger to life from electric shock Contact with exposed and live elements generate an electric shock Incorrect connection of the mains supply leads to the risk of live housing parts that can be touched There is a risk to life ...
Страница 19: ...3 4 5 6 1 2 3 4 5 6 1 5 2 3 6 4 1 5 2 3 6 4 RS485 RS485 1 2 3 4 5 1 2 3 4 5 DCU 002 Fig 6 Connection diagram for the DCU 002 Connection to DCU 002 DCU with integrated power supply pack Vacuum pump with elec tronic drive unit TC 110 TC 120 TC 400 TM 700 TC 1200 TC 110 TC 120 TC 400 TM 700 Transmitter type TP PCR PKR 2xx APR 250 260 CMR x61 x65 TP PCR PKR 2xx APR 250 260 CMR x61 x65 Tbl 7 Connection...
Страница 20: ...able provisions 4 3 3 Connect DCU to a vacuum pump DANGER Danger to life from electric shock Power supply packs that are not specified or are not approved will lead to severest injuries up to death Make sure that the power supply pack meets the requirements for double isolation between mains input voltage and output voltage in accordance with IEC 61010 and IEC 60950 Make sure that the power supply...
Страница 21: ...nterface cable M12 from the shipment X3 RS 485 DC out 1 2 3 5 4 Fig 9 Example Connection of a DCU with integrated power supply pack to a vacuum pump 1 DCU 002 4 Turbopump HiPace 700 2 RS 485 interface cable M12 5 Supply voltage cable DC 3 Electronic drive unit TC 400 Connecting a DCU with integrated power supply pack 1 Make sure that the power supply pack main switch is off prior to connection 2 A...
Страница 22: ...ustomer side 4 4 Connecting measuring tubes The connecting socket with designation X3 is used to connect a Pfeiffer Vacuum transmitter Measuring tubes Display on the DCU P 738 APR 250 260 CMRx61 CMR 261 361 CMRx61 following manual selection CMR 262 362 CMRx62 following manual selection CMR 263 363 CMRx63 following manual selection CMR 264 364 CMRx64 following manual selection CMR 365 CMRx65 follow...
Страница 23: ...ite Write access Unit Physical unit of the described variable min max Permissible limit values for the entry of a value default Factory default pre setting partially pump specific The parameter can be saved in the electronic drive unit non volatile Tbl 9 Explanation and meaning of the parameters 5 2 Additional parameter for the DCU Additional parameter in the control unit The basic parameter set i...
Страница 24: ... logical value false true 06 000000 corresponds with false 111111 corresponds with true 1 u_integer pos whole number 06 000000 to 999999 2 u_real pos fixed point number 06 001571 corresponds with 15 71 4 string Character string 06 TC_400 TM_700 6 boolean_new logical value false true 01 0 corresponds with false 1 corresponds with true 7 u_short_int pos whole number 03 000 to 999 10 u_expo_new pos e...
Страница 25: ...pment status with arrows which indicate the associated symbols Line 5 Symbols see below Tbl 11 Meaning of functions and layout of the LC display 6 2 Switching on the DCU WARNING Danger to life from electric shock in the event of a fault In the event of a fault devices connected to the mains may be live There is a danger to life from electric shock when making contact with live components Always ke...
Страница 26: ...Editable parameters are control commands and reference value inputs Function Actuation Effect Select param eter Preselect parameter number using the backwards or forwards keys Holding the respective key pressed will effect rapid scroll ing The selected parameter is displayed in Line 1 and the associated value in Line 2 Set parame ters Press and keys si multaneously Edit mode for the selected param...
Страница 27: ...th the same image incidences group 1 Set the parameter P 794 to 1 display of extended parameter set 2 Select the transmitter with parameter P 738 3 Specify the exact designation of the transmitter with parameter P 738 as required Display example Meaning TPR 2xx Pirani transmitter TPR 280 connected CMR Transmitter of CMR group connected exact type not yet specified noGaug No pressure gauge connecte...
Страница 28: ... the DCU 6 8 Switching off the DCU Switching off DCU 002 The power supply pack connected for the vacuum pump supplies the DCU 002 with operating voltage via the electronic drive unit 1 Disconnect the voltage supply at the power supply pack of the vacuum pump Vacuum pumps which produce a generator current as the pump system runs down maintains supply of the DCU 002 until the current supply is disco...
Страница 29: ... from electric shock when making contact with live components Before performing all work switch off the main switch Wait until the vacuum pump comes to a standstill rotation speed 0 Disconnect all connection cables Remove the mains plug from the device Secure the device against unintentional restarting The display and control unit cannot be repaired In the event of a defect replace the entire devi...
Страница 30: ... Remove the cause of the fault 3 Reset the error message with parameter P 009 or by pressing the button on the DCU Display in DCU Problem Possible causes Remedy Warning F110 Pressure gauge Pressure gauge faulty Connection to the pressure gauge disconnected during operation Check the cable connection Carry out a restart with pressure gauge connected Replace the pressure gauge com pletely Error E040...
Страница 31: ... and addresses can be found on our website in the Pfeiff er Vacuum Service section Advice on the optimum solution is available from your Pfeiffer Vacuum contact partner For quick and smooth handling of the service process we recommend the following steps 1 Download the current form templates Declaration of Service Request Service Request Declaration of Contamination a Dismantle all accessories and...
Страница 32: ...t containers e Observe the applicable transport conditions ERKLÄRUNG KONTAMINIERUNG 6 Affix the declaration of contamination to the outside of the packaging 7 Then send your product to your local Service Center 8 You will receive a confirmation message a quotation from Pfeiffer Vacuum For all service orders our General Terms and Conditions of Sales and Supply and General Terms and Conditions of Re...
Страница 33: ...10 Accessories Please refer to the accessories list for the individual components in their respective operating manual or online at pfeiffer vacuum de Accessories 33 38 ...
Страница 34: ... 130 VA 210 VA Output current 4 6 A 7 5 A Output voltage 24 2 V DC 24 2 V DC Protection category IP20 IP20 Ambient temperature 5 50 C 5 50 C Weight 1 2 kg 1 7 kg Tbl 19 DCU 110 DCU 180 Selection field DCU 310 Display control unit incl power supply DCU 400 Display control unit incl power supply Order number PM C01 822 PM C01 823 Mains requirement voltage range 115 230 20 15 V AC 115 230 20 15 V AC ...
Страница 35: ...5 91 5 128 5 122 5 200 2 5 29 5 29 7 20 2 59 8 29 4 79 4 109 4 29 7 75 35 104 8 0 5 Fig 12 Dimensions DCU 110 106 5 91 5 128 5 122 5 230 2 5 29 5 29 7 20 2 59 8 29 4 79 4 109 4 29 7 75 35 104 8 0 5 Fig 13 Dimensions DCU 180 DCU 310 DCU 400 Technical data and dimensions 35 38 ...
Страница 36: ...ction of the use of certain hazardous substances 2011 65 EU DCU 002 DCU 110 DCU 180 DCU 310 DCU 400 Harmonized standards and applied national standards and specifications DIN EN 61000 3 2 2014 DIN EN 61000 3 3 2013 DIN EN 61010 1 2010 DIN EN 61326 1 2013 DIN EN 62061 2013 Semi F47 0200 Semi S2 0706 Signature Pfeiffer Vacuum GmbH Berliner Straße 43 35614 Asslar Germany Dr Ulrich von Hülsen Presiden...
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Страница 38: ... PT0250 ed H Date 1809 P N PT0250BEN ...
