Maintenance instructions
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ASM 340
Leak detector
Страница 1: ...Maintenance instructions EN Translation of the original instructions ASM 340 Leak detector...
Страница 2: ...ration procedure with external leak in sniffing test 14 4 4 Calibration on concentration sniffing test mode only 14 4 5 Calibration of a leak detector connected to a pumping unit 15 4 5 1 Purpose 15 4...
Страница 3: ...9 Air filters maintenance 33 5 9 1 Air filters location 33 5 9 2 Replacement of air filters no 1 and no 2 33 5 9 3 Replacement of the vacuum block air filter 34 6 Shutdown 35 6 1 Prolonged downtime 3...
Страница 4: ...manual of the product of the same name The current maintenance manuals are also available on the Internet at www pfeiffer vac uum com This manual covers products with the following part numbers 1 1 1...
Страница 5: ...minent danger Indicates an imminent hazardous situation that will result in death or serious injury WARNING Possibly imminent danger Indicates an imminent hazardous situation that can result in death...
Страница 6: ...out the product or this document Work instruction you must perform an operation here XXXX You must press the XXXX key on the control panel 4 He Helium 4 3 He Helium 3 H2 Hydrogen Indicates an electric...
Страница 7: ...NOTICE Exclusion of liability Pfeiffer Vacuum accepts no responsibility concerning equipment damage disrupted service or physical injury resulting from maintenance carried out by technicians who have...
Страница 8: ...enance or adding draining oil kg WARNING Risk of injury through falling objects When transporting parts items by hand there is a danger through loads slipping and fal ling down Carry small and mid siz...
Страница 9: ...ded at the customer s expense Necessary spare parts Replacement of defective components with parts that are not genuine jeopardizes the initial safety conditions of the equipment Use only spare parts...
Страница 10: ...ment of the TC 110 frequency converter In case of failure III OS Pump replacement In case of failure III OS Analyzer cell Filament replacement In case of failure I OS Valves Replacement of all valves...
Страница 11: ...ponsibilities 11 3 1 Maintenance time monitoring The cycle counters of the primary pump and turbomolecular pump alert the operator that a maintenance operation must be performed see Maintenance Menu o...
Страница 12: ...tiated if the calibration parameter is set on Start up and if the type of cali brated leak is set on Internal Check the leak settings corrected leak rate to take temperature and time into account if n...
Страница 13: ...eak 2 used for the calibration with centering ring and a clamp Start a calibration press the Auto cal function key Fit the sniffer probe 3 in the calibration opening Tighten the fixing screw 4 Follow...
Страница 14: ...nfiguration Menu in the Operating In structions Configure the following settings test method sniffing see Test Menu type of calibrated leak external see Spectro Menu calibration operator see Advanced...
Страница 15: ...ctor Background corrected leak rate background measured leak rate x correction factor 4 5 3 Procedure The correction must be made once the leak detector has been calibrated Note The correction must be...
Страница 16: ...dicator light see Standard screen of the Operating Instructions ref 9 is illuminated on the control panel as soon as the value of the correction factor is not 1 The digital display takes into account...
Страница 17: ...reaker on 0 control panel switched off and mains power cable disconnected Install the blanked off flange on the detector s inlet port Remove the black flange around the inlet port Lift the lid of the...
Страница 18: ...cover on the frame are in place and properly screwed 5 3 Maintenance of the internal calibrated leak 5 3 1 Replacement Tools Spare parts 3 mm Allen key supplied in the maintenance kit Internal calibra...
Страница 19: ...ated every time a calibrated leak inter nal or external is replaced or after a recalibration see Spectro Menu in the Operating Instructions This operation can be carried out with the information featu...
Страница 20: ...5 4 2 Seals replacement Check the condition of the seals every time you work on the analyzer cell filament re placement for example change them if necessary Spare parts 2 seals see 9 Seal is consumabl...
Страница 21: ...lament Replace the filament Reset the counter of the new filament see Maintenance Menu in the Operating In structions Fig 8 Dismantling the filament Make sure that the filament connectors 6 are perpen...
Страница 22: ...stops C Fig 10 Repeat the last 3 operations for the second connector Reset the counter of the new filament see Maintenance Menu in the Operating In structions Fig 10 Fitting of the fastening clip 5 5...
Страница 23: ...nect the mains power cable Install a container 4 underneath the drain plug Max Min NOTICE Drain the primary pump before removing it from the detector and before any pro duct shipment DANGER Health haz...
Страница 24: ...he detector and the waste oil recovery container in place Remove the plug of the filling opening 1 from the rotary vane pump 2 Fig 14 Oil fill opening Put the funnel included with the detector in the...
Страница 25: ...of scissors Primary pump see 9 Procedure Make sure that the detector is off circuit breaker on 0 control panel switched off and mains power cable disconnected Remove the front and rear covers see 5 2...
Страница 26: ...Put the pump back into the frame in reverse dismantling order Reset the timer of the primary pump see Maintenance Menu in the Operating in structions 5 5 8 Replacement of the internal oil mist elimin...
Страница 27: ...iminator DN 25 ISO KF connection supplied by the customer Procedure Remove the rear cover see 5 2 2 Dismantle the internal mist eliminator 1 Loosen the locking screw 2 of the side blanked off flange 3...
Страница 28: ...etector circuit breaker on 0 control panel switched off and mains power cable disconnected Let it cool down for 10 mn if necessary Remove the front cover see 5 2 1 Loosen the fixing screw 1 and remove...
Страница 29: ...voirs in accordance with the applicable legislation Safety data sheet available upon request or at www pfeiffer vacuum com Take the required safety precautions to avoid creating health risks or pollut...
Страница 30: ...ect axial position by the end cover Observe the end cover s tightening torque 13 Nm 10 5 7 Pirani gauge maintenance 5 7 1 Replacement Tools Spare parts CHc M4 x 80 screw supplied in the maintenance ki...
Страница 31: ...ntenance of the air inlet fan Disconnect the harness 1 of the fan V1 Loosen the 4 fixing screws 2 Keep the 4 metal hooks 4 of the old fan Attach the grill 3 to the unprotected side of the new fan Fit...
Страница 32: ...fan respecting the correct direction Fig 26 Maintenance of the turbomolecular pump fan 5 8 4 Replacement of the exhaust fan Remove the front cover see 5 2 1 Disconnect the fan harness 1 of the fan V3...
Страница 33: ...anners for the air filter of the vacuum block Air filters see 9 5 9 2 Replacement of air filters no 1 and no 2 Unclipping the air filter Replacing the used filter follow the assembly order indicated b...
Страница 34: ...uum block air filter Remove the front cover see 5 2 1 Loosen the filter connector 2 with the 13 mm spanner to free the tube 1 Loosen the connector 3 with the 17 mm spanner Loosen the connector 2 of th...
Страница 35: ...lectronic equipment and the 2011 65 EC Directive on the restriction of ha zardous substances adixen s end of life products will be returned to the manu facturer for decontamination and recovery purpos...
Страница 36: ...to display the maintenance information 2 Level 2 Major fault erroneous measurement Press the i Next or key to display the fault 3 Level 3 Critical fault test impossible Press the i Next or key to dis...
Страница 37: ...nd too hig cal leak year erro Temperature Too High emission lost cell zero off limits temperature too hig temperature too low snif probe clogged 3 ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER...
Страница 38: ...the application on your computer Fig 33 Selection of the interactive application 7 2 2 Consultation of the application Launch the Troubleshooting application Select the navigation language 1 Select t...
Страница 39: ...Malfunction 39 1 2 4 3 5...
Страница 40: ...s or metallic airtight blank flanges for contaminated devices If possible send pump or unit in its original packaging Sending of contaminated pumps or devices No devices will be accepted if they are c...
Страница 41: ...ns are listed in this chapter Function See following pages Tool F100 Monitoring and Display F200 Power and electrical supply F300 Automatic control system and electronic circuits F400 Measurement F500...
Страница 42: ...DN25 25 16KF 068269 A013 1 Calib Leak With Valve 1 3 10 6 DN25KF FV4610 A016 1 Clamp DN20 25KF 083264 A020 1 Centering Ring SS Per DN25KF 068189 A024 1 Funnel 067592 A025 1 Vacuum Silicon Grease 100...
Страница 43: ...Monitoring and display ASM 340 Ref P N Description Qty Remarks F 200 1 Control Panel Black 340 121557S B036 1 Spare parts DB 2013 06...
Страница 44: ...C003 1 Cable Main Power 2 m UK 104411 C004 1 Cable Main Power 2 m USA 103567 C005 1 Cable Main Power 2 m France Germany 103566 C006 1 Fan 20MD 182 192 340 101094 C066 1 Fan Grill 120x120 mm 101094 05...
Страница 45: ...Automatic control system and electronic circuits ASM 340 Ref P N Description Qty Remarks F 400 1 Loudspeaker 90 DB D 10 cm 060097 D026 1 P0482E1 Bluetooth Board P0482E1 D073 1 Spare parts DB 2013 06...
Страница 46: ...rks F 500 1 Gauge PI1 Aluminium 795706 E025 1 Filament for PI1 Gauge 057972 E026 1 Filament for 3G Analyzer Cell 114864S E047 1 3G 2 Cell ExtrACTion Electrode Service 119641 E068 1 Calibrated Leak Int...
Страница 47: ...94 F126 1 Oil reservoir for Splitflow 50 340 PM 143 740 T F132 1 Special wrench for oil reservoir 340 PV M40 813 F133 1 Order Ref F134 and Ref F135 simultaneously Exhaust connector 340 Wet A464061 F13...
Страница 48: ...Vacuum block ASM 340 Ref P N Description Qty Remarks F 700 1 Inlet port filter 340 103395 G071 1 Vacuum block filter 340 122237 G074 1 Spare parts DB 2013 06...
Страница 49: ...Connections Seals ASM 340 Ref P N Description Qty Remarks F 800 1 O Ring 3 6 x 29 3 FPM 082025 H165 1 Vacuum block filter 340 122237 H166 1 Draining connector 340 Wet 107646 H170 1 Spare parts DB 201...
Страница 50: ...Cover ASM 340 Ref P N Description Qty Remarks F 900 1 Protection cover 340 A006733 I114 1 Lifting handle 340 A333918 I115 1 DN25KF Inlet Pipe Frame 340 A334286 I116 1 Spare parts DB 2013 06...
Страница 51: ...ral Filter DN25 25 KF 105841 J175 1 20 m Poral Filter DN40 40 KF 105842 J176 1 20 m Poral Filter DN40 25 KF 105843 J177 1 5 m Poral Filter DN25 25 KF 105844 J178 1 5 m Poral Filter DN40 40 KF 105845 J...
Страница 52: ...ransmitter ASM340 RC500WL A466613 J186 1 Cable remote ASM340 RC500WL A465975 J187 1 Bypass Kit Europe 340 PT 445 411 T J188 1 Bypass Kit US 340 PT 445 413 T J189 1 Bypass kit cable 340 A465982 J190 1...
Страница 53: ...ier of vacuum technology that provides a complete product portfolio Benefit from our know how and our portfolio of training opportunities We can support you with your plant layout and provide first cl...
