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User’s Handbook

Part No TPD 1327E

4GM

4TGM

6TG2AM

6TWGM

Содержание 4GM

Страница 1: ...User s Handbook GB Part No TPD 1327E 4GM 4TGM 6TG2AM 6TWGM...

Страница 2: ......

Страница 3: ...rd generating set 6TWGM 6 cylinder turbocharged intercooled diesel engine for marine on board generating set Publication TPD 1327E Edition 12 Wimborne Marine Power Centre all rights reserved The infor...

Страница 4: ...Title TPD1327E...

Страница 5: ...engine 13 How to stop the engine 13 Adjustment of the engine speed range 14 Running in 14 4 Preventive maintenance Preventive maintenance periods 15 Schedules 15 Schedules 16 How to fill the coolant c...

Страница 6: ...linder engines 39 How to check the condition of the viscous damper 40 6 cylinder engines 40 Seacock strainer 41 Corrosion 41 Supplementary tools 41 5 Engine fluids Fuel specification 43 Lubricating oi...

Страница 7: ...Power Centre refer to the company address list on page 6 Over sixty years of diesel production experience together with the latest technology have been applied to the manufacture of your engine to giv...

Страница 8: ...intervals indicated in Preventive maintenance If the engine works in a very dusty environment or other adverse conditions certain maintenance intervals will have to be reduced Renew the filter canist...

Страница 9: ...yes Disconnect the battery terminals before a repair is made to the electrical system Only one person must control the engine Ensure that the engine is operated only from the control panel or from the...

Страница 10: ...the owner should make a guarantee claim on the nearest Perkins marine distributor or an approved dealer If it is difficult to find a Perkins distributor or an approved dealer consult the Service Depa...

Страница 11: ...s Turbocharged intercooled heat exchanger cooled rated at 1500 rev min Turbocharged intercooled heat exchanger cooled rated at 1800 rev min Turbocharged intercooled keel cooled rated at 1500 rev min T...

Страница 12: ...ax Fax 81 3 5157 0572 Singapore Multico Power Drive Pte Ltd 11 Tuas View Crescent Multico Building Singapore 637643 Telephone 65 6 863 2863 Fax 65 6 863 6819 Email mpd multicorporation net www multico...

Страница 13: ...breather 2 Atomiser 3 Fuel filter 4 Fuel injection pump 5 Drain pump for the engine lubricating oil 6 Heat exchanger for the closed circuit coolant 7 Dipstick for the engine lubricating oil 8 Cooler f...

Страница 14: ...Alternator 22 Turbocharger 23 Starter motor 24 Fuel pre filter 25 Sump for the engine lubricating oil 26 Flywheel 27 Flywheel housing 28 Fuel lift pump 29 Restriction indicator for the air filter fitt...

Страница 15: ...Heat exchanger for the closed circuit coolant 8 Dipstick for the engine lubricating oil 9 Sump for the engine lubricating oil 10 Lubricating oil filter 11 Crankshaft pulley 12 Crankshaft damper 13 Ra...

Страница 16: ...er tank 23 Electrical housing 24 Oil separator for the crankcase breather 25 Closed circuit water pump 26 Alternator 27 Crankcase breather 28 Device to rotate the crankshaft 29 Fuel pre filter 30 Star...

Страница 17: ...nger for the closed circuit coolant 8 Sump for the engine lubricating oil 9 Strainer for the raw water pump 10 Lubricating oil filter 11 Device to rotate the crankshaft 12 Crankshaft damper 13 Drive b...

Страница 18: ...ap for the coolant header tank 22 Cooled manifold assembly 23 Electrical housing 24 Coolant header tank 25 Cover for drive belt 26 Alternator 27 Crankshaft pulley 28 Starter motor 29 Dipstick for the...

Страница 19: ...eratures are approximately 0 C 32 F 1 Switch on the electrical system 2 Hold the heat switch in the down position for 15 seconds Press the start button to engage the starter motor When the engine star...

Страница 20: ...y Perkins Running in A gradual running in of a new engine is not necessary Prolonged operation at light loads during the early life of the engine can cause lubricating oil to enter the exhaust system...

Страница 21: ...cur first A First service at 20 40 hours D Every 250 hours or 6 months B Every day or every 8 hours E Every 400 hours or 12 months C Every week F Every 2000 hours or 2 years A B C D E F Operation l l...

Страница 22: ...r filter element 4 cylinder engines l Check the engine mounts l Check all hoses and connections l l Ensure the valve tip clearances of the engine are checked and if necessary adjusted 3 l Ensure the t...

Страница 23: ...ot necessary to vent air from the system except where the engine is installed with the front of the engine more than 10 higher than the rear For this type of installation a vent plug B1 is fitted to t...

Страница 24: ...t of the exhaust manifold C1 4 For 6 cylinder engines Remove the drain plug on page 19 B1 from the heat exchanger for the coolant system 5 Remove the drain plug on page 19 C1 from the cooled manifold...

Страница 25: ...porarily after it is flushed with clean water drain the oil cooler and fill it with 165 ml 1 3 pint of antifreeze This will protect the oil cooler against frost if any clean water drains down from the...

Страница 26: ...ooling system into a suitable container 7 Use a special coolant hydrometer that will check the temperature and the specific gravity of the coolant follow the manufacturer s instructions Note If a spec...

Страница 27: ...at exchangers 1 Ensure that the seacock is closed 2 Disconnect both hoses A1 at the raw water pump 3 For four cylinder engines Remove the hose B1 from the heat exchanger 4 Rotate the crankshaft to ens...

Страница 28: ...o 355 N 80 lbf 36 kgf as indicated below If a gauge is not available press down the belt with the thumb at the centre of the longest free length and check the deflection With moderate thumb pressure 4...

Страница 29: ...s The strainer is fitted only to turbocharged engines 1 Ensure that the seacock is closed 2 Release the hose clip at the outlet connection A1 of the raw water pump and on each side of the strainer A3...

Страница 30: ...en pull the impeller from the shaft 4 Clean the contact surfaces of the pump body and the end plate 5 Inspect the rubber impeller for excessive wear or for damage and renew it if necessary 6 Apply Cas...

Страница 31: ...ainer A2 2 Wash carefully all of the sediment from the lift pump body 3 Clean the gauze strainer the joint and the cover 4 Assemble the lift pump Use a good joint and ensure that the lift pump body an...

Страница 32: ...ed at the same time 1 Thoroughly clean the outside surfaces of the filter assembly 2 Loosen the drain device A5 if one is fitted at the bottom of the canister and allow the water fuel to drain into a...

Страница 33: ...n the outside surfaces of the filter assembly 2 Loosen the drain device A1 at the bottom of the canister and allow the water fuel to drain into a suitable container 3 Screw the sediment bowl A4 counte...

Страница 34: ...peration Some moving parts cannot be seen clearly while the engine runs An atomiser fault can cause an engine misfire In order to find which atomiser is defective operate the engine at a fast idle spe...

Страница 35: ...ser the nozzle protrusion will be incorrect when a new seat washer is added 4 Put the new atomiser in position with its spacer new dust seal and a new seat washer ensure that the fuel leak off connect...

Страница 36: ...the fuel lift pump C until fuel free from air comes from the filter vent point Tighten the vent plug 3 If the drive cam of the fuel lift pump is at the point of maximum cam lift it will not be possib...

Страница 37: ...this can cause a restriction at the end of the pipe This can affect the fuel delivery 7 Put the electrical system switch to the ON position Operate the starter motor until fuel free from air comes fro...

Страница 38: ...ease rapidly without control 1 Connect a suitable hose to the outlet of the sump drain pump A1 Put the free end of the hose into a suitable container with a capacity of at least 18 litres 32 UK pints...

Страница 39: ...ine lubricating oil 5 Fit the new canister and tighten it counter clockwise by hand only Do not use a strap wrench 6 Ensure that there is lubricating oil in the sump With the stop switch held in the S...

Страница 40: ...to contact your skin If compressed air enters your skin obtain medical help immediately 6 Wash the body of the breather the cover the baffle plates A6 and the breather pipe every 2000 hours of operati...

Страница 41: ...Some elements B3 are a push fit into the filter body and do not have a fastener Note Some filters have a secondary element B2 fitted 3 Clean the dust bowl and the inside of the air filter body Ensure...

Страница 42: ...lter Either wash the element in a solution of soap and water or renew it 4 Clean the body and the support tube with a clean rag 5 Fit a new element into the body of the filter through the hole in the...

Страница 43: ...filter and the induction manifold When the red warning indicator A1 is seen through the clear panel A2 after the engine has stopped the air filter element must be removed for service After a clean ele...

Страница 44: ...et valve B8 of number 4 cylinder has just opened and the exhaust valve B7 of the same cylinder has not closed completely Check the clearances of the valves B1 and B2 of number 1 cylinder and adjust th...

Страница 45: ...the valves A9 and A10 of number 5 cylinder 3 Set the valves A7 and A8 of number 4 cylinder Then check adjust the clearances of the valves A5 and A6 of number 3 cylinder 4 Set the valves A1 and A2 of...

Страница 46: ...late Check the area around the holes for the damper fasteners A3 for cracks and general wear if the damper has become loose in service Check that the fasteners for the viscous damper are tightened cor...

Страница 47: ...will be connected to a sacrificial anode fitted to the hull Specialist manufacturers will advise on the maintenance of these anodes Supplementary tools A general tool kit and an on board parts kit are...

Страница 48: ...Chapter 4 TPD1327E Page 42...

Страница 49: ...ne wear Where only high sulphur fuels are available it is necessary to use a highly alkaline lubricating oil in the engine or to renew the lubricating oil more frequently see the table below Percentag...

Страница 50: ...for light load applications Turbocharged non intercooled engines should use ACEA E2 or API CF4 Turbocharged intercooled engines should use ACEA E3 or API CG4 SHPD oil The type of lubricating oil to b...

Страница 51: ...not be mixed with other products Unlike many protective coolants Extended Life Coolant does not coat components with a protective layer to prevent corrosion Instead it uses virtually non depleting cor...

Страница 52: ...Chapter 5 TPD1327E Page 46...

Страница 53: ...tion 11 13 17 18 19 21 32 34 35 36 37 38 39 41 42 43 62 Black exhaust smoke 11 13 17 19 21 32 34 35 36 37 38 39 41 42 43 60 62 Blue or white exhaust smoke 4 15 21 34 36 37 38 41 43 44 51 57 61 The pre...

Страница 54: ...Restriction in heat exchanger or oil coolers 31 Drive belt for water pump is loose 32 Fault in fuel injection pump 33 Broken drive on fuel injection pump 34 Timing of fuel injection pump is incorrect...

Страница 55: ...ss list on page 6 7 Operate the engine for a short period in order to circulate the lubricating oil and the coolant in the engine 8 Close the seacock and drain the raw water cooling system Caution The...

Страница 56: ...9 6 US quarts Also obtain 4 5 litre 1 UK gallon 5 US quarts of POWERPART antifreeze 2 Remove the hose from the connection on the exhaust elbow and put the end of the hose into one of the empty contain...

Страница 57: ...lications are available from your Perkins distributor at a nominal cost Training Local training for the correct operation service and overhaul of engines is available at certain Perkins distributors I...

Страница 58: ...4 POWERPART Lay Up 2 Protects the inside of the engine and of other closed systems Part number 1762811 POWERPART Lay Up 3 Protects outside metal parts Part number 1734115 POWERPART Metal repair putty...

Страница 59: ...g order 1 3 4 2 Direction of rotation Clockwise from the front Maximum angle of engine tilt all directions 25O Valve tip clearances hot or cold Inlet 0 20 mm 0 008 in Exhaust 0 45 mm 0 018 in Lubricat...

Страница 60: ...der 1 5 3 6 2 4 Direction of rotation Clockwise from the front Maximum angle of engine tilt all directions 25O Valve tip clearances hot or cold Inlet 0 20 mm 0 008 in Exhaust 0 45 mm 0 018 in Lubricat...

Страница 61: ...TPD1327E Chapter 10 Page 55 Electrical diagrams Earth relay and resistors...

Страница 62: ...Chapter 10 TPD1327E Page 56...

Страница 63: ...California Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm...

Страница 64: ...subsequently Part No TPD 1327E issue 12 Produced in England 2013 by Wimborne Marine Power Centre Wimborne Marine Power Centre 22 Cobham Road Ferndown Industrial Estate Wimborne Dorset BH21 7PW Englan...

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