PCV...-F200-R4-V19
Data Matrix Positioning System
FACTORY AUTOMATION
MANUAL
Страница 1: ...PCV F200 R4 V19 Data Matrix Positioning System FACTORY AUTOMATION MANUAL ...
Страница 2: ...erms of Delivery for Products and Services of the Electrical Indus try published by the Central Association of the Electrical Industry Zentralverband Elektrotechnik und Elektroindustrie ZVEI e V in its most recent version as well as the supplementary clause Expanded reservation of proprietorship PCV F200 R4 V19 ...
Страница 3: ... 10 5 Installation 11 5 1 Installing the Code Reel 11 5 2 Mounting the Read Head 14 5 3 Electrical Connection 16 6 Commissioning 19 6 1 Aligning the Read Head 19 6 2 Parameter assignment 19 6 2 1 Internal Parameterization Using Parameterization Software 19 6 2 2 External Parameterization using Code Cards 20 7 Operation and communication 22 7 1 Communication via the RS 485 interface 22 7 1 1 Reques...
Страница 4: ...usting the Resolution 30 8 1 4 Code Cards for Setting the Orientation 31 8 1 5 Code cards for controlling image capture 32 8 1 6 Code cards for setting the transfer rate 32 8 1 7 Code cards for adjusting the terminator 34 8 1 8 Code cards for adjusting input 1 34 8 1 9 Code cards for adjusting input output 2 35 8 1 10 Code cards for adjusting input output 3 37 8 1 11 Code Cards for Adjusting Outpu...
Страница 5: ...on a worldwide scale Symbols used The following symbols are used in this manual Handling instructions You will find handling instructions beside this symbol Contact If you have any questions about the device its functions or accessories please contact us at Pepperl Fuchs GmbH Lilienthalstraße 200 68307 Mannheim Telephone 49 621 776 4411 Fax 49 621 776 274411 E Mail fa info pepperl fuchs com Note T...
Страница 6: ... conformity 2 Declaration of conformity 2 1 CE conformity This product was developed and manufactured under observance of the applicable European standards and guidelines Note A declaration of conformity can be requested from the manufacturer ...
Страница 7: ...ioning operation maintenance and dismounting lies with the plant operator Installation and commissioning of all devices must be performed by a trained professional only User modification and or repair are dangerous and will void the warranty and exclude the manufacturer from any liability If serious faults occur stop using the device Secure the device against inadvertent operation In the event of ...
Страница 8: ...uit each application 4 2 The RS 485 interface The reading head is equipped with an RS 485 interface for communication purposes i e parameterizing the reading head functions or reading out current process data during operation This interface is operated in 8 E 1 mode and fitted with a terminator that can be activated or deactivated by parameterizing the sensor head accordingly The RS 485 interface ...
Страница 9: ...d range fflash 2 Hz off Lights up red off off off off off System error off Lights up green x x x off off Normal mode no communication LEDs marked with x indicate the status of the relevant output Flashes Lights up green x x x off off Normal mode communication active fflash 2 Hz LEDs marked with x indicate the status of the relevant output Flashes Flashes red x x x off off No code strip within read...
Страница 10: ... prevail appropriate Pepperl Fuchs accessories can extend the service life of the products used 1 Contact your contact person at Pepperl Fuchs Model Number Description V19 G ABG PG9 FE Grounding terminal and plug set PCV SC12 Grounding clip V19 G M Configurable connection cable1 PCV USB RS485 Converter Set Interface converter USB RS 485 PCV KBL V19 STR RS485 Cable unit with 24 V power supply and V...
Страница 11: ...y or oily deposits and dust 2 Ensure that the surface is dry clean and stable 3 Pull the protective foil at the beginning of the code reel a few centimeters forward Place the code reel at the precise point of the required starting position on the underside and press to attach 4 Then affix the code reel along the desired travel range Remove the protective film gradually so that the code reel does n...
Страница 12: ...ad Head Model Number Description PCV6M CA20 0 Code reel 2 track length 6 m PCV100M CA20 0 Code reel 2 track length 100 m Model Number Description PCV100M CA20 0 Code reel 2 track length 100 m starting position 0 m PCV100M CA20 10000 Code reel 2 track length 100 m starting position 100 m PCV100M CA20 990000 Code reel 2 track length 100 m starting position 9 900 m Y Z X Caution Stop Edges If you att...
Страница 13: ...ferent Row Numbers The PCV CA20 code reel has two rows of code to compensate for slight deviations in the travel range in the Y direction The code reel is also available with other row numbers The order code for the code reel is PCV CAx0 whereby x represents the number of rows of code which can be either 1 or 2 More rows are available on request contact us for more information Model Number Descrip...
Страница 14: ...moving part of your equipment using the four screws on the mounting adapter of the read head Mount the read head in such a way that the lens with ring light and camera module are aligned toward the code tape The stability of the mounting and the guidance of the moving system component must be such that the field of the depth of focus of the read head is not exited during operation Hysteresis Y Axi...
Страница 15: ...same as the read distance of the read head Figure 5 4 Vertical alignment tolerance Figure 5 5 Horizontal alignment tolerance Optimum Read Distance Z Axis Model Number Read Distance mm Depth of Focus mm PCV50 50 25 PCV80 80 15 PCV100 100 20 PCV100 6011 100 40 Read distance Code reel 10 10 Read distance 10 10 ...
Страница 16: ... Connections 1 and 8 can be configured as inputs or outputs Read Head Dimensions 7 1 2 3 4 5 6 8 7 1 2 3 4 5 6 8 70 80 38 5 70 14 5 1 2 22 51 ø 25 12 M12 x 1 9 4 x M6 40 Caution When selecting mounting screws ensure that the maximum insertion depth of the screws in the threaded inserts on the read head is 8 mm Using longer screws can damage the read head Caution The maximum torque of the mounting ...
Страница 17: ...abinet or on the controller and on the read head The grounding terminal available as an accessory allows easy integration in the equipotential bonding circuit In exceptional cases the shielding of a connection at one end may be more favorable if An equipotential bonding cable is not laid or cannot be laid A film shield is used The following points relating to shielding must also be noted Use metal...
Страница 18: ... the device or cause the device to malfunction Electrical connections with reversed polarity can damage the device or cause the device to malfunction Connect the device to direct current DC Ensure that the supply voltage rating is within the specified device range Ensure that the connecting wires on the female cordset are connected correctly ...
Страница 19: ...s too low relative to the middle of the code reel the yellow LED4 lights up see chapter 4 3 If the optical axis is too high the yellow LED4 goes out Within the target range the yellow LED4 flashes at the same time as the green LED2 Set the optimal height of the read head relative to the code reel so that the yellow LED4 flashes in rhythm with the green LED2 Briefly pressing button 1 ends the align...
Страница 20: ...ization using Code Cards During external parameterization the read head scans the special code cards optically and configures the relevant parameters Simply hold the corresponding code cards at the correct distance in front of the lens on the PCV F200 read head see chapter 8 1 The following parameters can be configured using code cards Read head resolution 0 1 mm 1 mm 10 mm Orientation of the read...
Страница 21: ...ameterization mode is terminated Parameterization of the read head is now complete If the memory code is not detected the LED2 lights up red for 2 seconds The code cards CANCEL USE and DEFAULT Holding one of these cards in front of the reading head exits parameterization mode with the following consequences CANCEL All parameter changes that are made but have not yet been saved are discarded The re...
Страница 22: ...formation The X position of the read head is transferred in bytes 2 to 5 starting with the MSB Depending on the controller request information such as speed and the Y position is transferred in the subsequent bytes These bytes are omitted if a corresponding request is not sent The last byte is used to detect faults during the data transfer Response Telegram from the Read Head X Position and or Eve...
Страница 23: ... 1 Bit 0 Byte 1 Parity 0 A1 A0 EV WRN NP ERR Byte 2 Parity 0 XP23 XP22 XP21 Byte 3 Parity 0 XP20 XP19 XP18 XP17 XP16 XP15 XP14 Byte 4 Parity 0 XP13 XP12 XP11 XP10 XP09 XP08 XP07 Byte 5 Parity 0 XP06 XP05 XP04 XP03 XP02 XP01 XP00 Byte 6 Parity 0 SP6 SP5 SP4 SP3 SP2 SP1 SP0 Byte 7 Parity XOR byte 17 byte 67 XOR byte 16 byte 66 XORbyte 15 byte 65 XOR byte 14 byte 64 XORbyte 13 byte 63 XOR byte 12 byt...
Страница 24: ...te 12 byte 82 XOR byte 11 byte 81 XORbyte 10 byte 80 EV NP ERR WRN Function x x x 1 Warnings present must be requested Once the warning has disappeared the warning flag is immediately reset In the case of queries the last warning data set is returned and then deleted LIFO A total of ten warnings are saved Warning message warning code in XP00 XP15 remaining bits 0 x x 1 x Error message error code i...
Страница 25: ...trip before it entered the event range and adds the incremental offset from the codes of the event markers When the reading head enters the range of an event marker it sets an event flag in the output data You also have the option of triggering a defined action when an event occurs by parameterizing one of the outputs accordingly see parameterization software description Actions of this type can b...
Страница 26: ...vent list occur Refer to the Accessories chapter for order information relating to repair tape Note When placing a repair tape on the code reel make sure that the repair tape represents as accurate a continuation of the grid on the code reel as possible Note The repair tape works incrementally In so doing it adds one value to the previous read position on the code reel If the read head starts on a...
Страница 27: ...ernal parameterization operating mode Figure 8 2 The code card STORE stores the modified parameterization in the non volatile memory of the reading head and terminates external parameterization operating mode Note When performing external parameterization with code cards we recommend copying and printing out the relevant pages in this manual and cutting out the code cards This prevents the read he...
Страница 28: ...e read head working memory and terminates the external parameterization operating mode The read head then operates with this configuration However if the read head is switched off and on again the configuration is lost and the read head operates with the last valid configuration that was saved This function is used primarily for test purposes Figure 8 5 The DEFAULT code card restores the read head...
Страница 29: ...ce The address range extends from 0 3 Figure 8 6 The code card assigns the address 0 to the reading head Figure 8 7 The code card assigns the address 1 to the reading head Figure 8 8 The code card assigns the address 2 to the reading head Figure 8 9 The code card assigns the address 3 to the reading head Read head address 0 Read head address 1 Reading head address 2 Read head address 3 ...
Страница 30: ...on data resolution of 0 1 mm 1 mm 10 mm to the reading head Figure 8 11 The code card assigns a position data resolution of 0 1 mm 1 mm 10 mm to the reading head Figure 8 12 The code card assigns a position data resolution of 0 1 mm 1 mm 10 mm to the reading head Maximum Length of the Code Tape Resolution 0 1 mm Resolution 1 mm Resolution 10 mm Resolution of the read head mm Maximum length of the ...
Страница 31: ...0 180 or automatic detection in 90 increments Figure 8 13 The code card assigns the orientation 0 to the read head Figure 8 14 The code card assigns the orientation 180 to the read head Figure 8 15 The code card automatically assigns the orientation 0 or 180 to the read head Figure 8 16 The code card automatically assigns the orientation 0 90 180 or 270 to the read head Orientation 0 Orientation 1...
Страница 32: ... head inputs which can be an electrical signal from a controller or an external sensor for example The image is captured immediately 8 1 6 Code cards for setting the transfer rate Parameterization allows you to assign various transfer rates to the reading head for communication via the interface The following transfer rates are available 38400 bit s 57600 bit s 76800 bit s 115200 bit s 230400 bit ...
Страница 33: ...ead for communication via the interface is preset to 76800 bit s Figure 8 22 The transfer rate of the reading head for communication via the interface is preset to 115200 bit s Figure 8 23 The transfer rate of the reading head for communication via the interface is preset to 230400 bit s Transfer rate 57600 bit s Transfer rate 76800 bit s Transfer rate 115200 bit s Transfer rate 230400 bit s ...
Страница 34: ...head Figure 8 24 The terminator is deactivated Figure 8 25 The terminator is connected 8 1 8 Code cards for adjusting input 1 Parameterization enables you to assign various functions to input 1 on the reading head The following input functions are available None Trigger input Figure 8 26 Input 1 has no function Terminator OFF Terminator ON Input 1 no function ...
Страница 35: ...ssign various functions to input output 2 on the reading head The following input output functions are available Input none Input trigger Output none Output speed exceeded Output warning Output fault Output contamination Output event Output no position Figure 8 28 Input output 2 is defined as an input but has no function Figure 8 29 Input output 2 is defined as an input for external triggers Input...
Страница 36: ...peed exceeds the defined maximum speed Figure 8 32 Input output 2 is defined as an output This output carries the potential UB as long as a warning message is present in the read head Figure 8 33 Input output 2 is defined as an output This output carries the potential UB as long as an error message is present on the read head Output 2 no function Output 2 speed exceeded Output 2 Warning Output 2 F...
Страница 37: ...d head Figure 8 36 Input output 2 is defined as an output This output carries the potential UBwhen the reading head is not reading position information 8 1 10 Code cards for adjusting input output 3 Parameterization enables you to assign various functions to input output 3 on the reading head The following input output functions are available Input none Input trigger Output none Output speed excee...
Страница 38: ...3 is defined as an input for external triggers Figure 8 39 Input output 3 is defined as an output but has no function Figure 8 40 Input output 3 is defined as an output This output carries the potential UBif the speed exceeds the defined maximum speed Input 3 no function Input 3 trigger Output 3 no function Output 3 speed exceeded ...
Страница 39: ...ies the potential UB as long as an error message is present on the read head Figure 8 43 Input output 3 is defined as an output This output carries the potential UB as long as a pollution message is present in the read head Figure 8 44 Input output 3 is defined as an output This output carries the potential UB as long as an event marker is present in the read field of the read head Output 3 Warnin...
Страница 40: ... Adjusting Output 1 Parameterization enables you to assign various functions to output 1 on the read head The following functions are available None Speed exceeded Warning Fault Contamination Event No position Figure 8 46 Output 1 has no function Figure 8 47 Output 1 carries the potential UBif the speed exceeds the defined maximum speed Output 3 no position Output 1 no function Output 1 speed exce...
Страница 41: ...ies the potential UB as long as an error message is present on the read head Figure 8 50 Output 1 carries the potential UB as long as a pollution message is present on the read head Figure 8 51 Output 1 carries the potential UB as long as an event marker is present on the read field of the read head Output 1 Warning Output 1 Fault Output 1 Pollution Output 1 Event ...
Страница 42: ...2015 09 42 PCV F200 R4 V19 Appendix Figure 8 52 Output 1 carries the potential UBwhen the reading head is not reading position information Output 1 no position ...
Страница 43: ...PCV F200 R4 V19 Appendix 2015 09 43 ...
Страница 44: ...chs GmbH 68307 Mannheim Germany Tel 49 621 776 0 E mail info de pepperl fuchs com USA Headquarters Pepperl Fuchs Inc Twinsburg Ohio 44087 USA Tel 1 330 4253555 E mail sales us pepperl fuchs com Asia Pacific Headquarters Pepperl Fuchs Pte Ltd Company Registration No 199003130E Singapore 139942 Tel 65 67799091 E mail sales sg pepperl fuchs com DOCT 1904D 09 2015 ...
