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Functional Safety KFD2-CD-(Ex)1.32-**

Planning

3.2

Assumptions

The following assumptions have been made during the FMEDA:

Failure rate based on the Siemens standard SN29500.

Failure rates are constant, wear is not considered.

External power supply failure rates are not included.

The safety-related device is considered to be of type 

A

 device with a hardware 

fault tolerance of 

0

.

The device will be used under average industrial ambient conditions comparable 

to the classification "stationary mounted" according to MIL-HDBK-217F.

Alternatively, operating stress conditions typical of an industrial field environment similar 

to IEC/EN 60654-1 Class C with an average temperature over a long period of time of 

40

º

C may be assumed. For a higher average temperature of 60

º

C, the failure rates must 

be multiplied by a factor of 2.5 based on experience. A similar factor must be used 

if frequent temperature fluctuations are expected.

For cases in which the connected field device detects a too high output signal, the failure 

rate

fail high

 may be subtracted from the dangerous undetected failure rate

du

 

and 

regarded 

in a different way. If a reaction is introduced that brings the application to the safe state, 

then the failure rate

fail high

 can be added to the dangerous detected failure rate

dd

 

or to the safe failure rate

s

.

The connected field device must be set to its safe state if the output of the field device 

reached a value below the specified valid range for the safety application. 

For field devices with current output, this value is 3.6 mA. For field devices with 

voltage output, this value is 0.9 V or 1.8 V.

SIL 2 application

The device shall claim less than 10 % of the total failure budget for a SIL 2 safety loop.

For a SIL 2 application operating in low demand mode the total PFD

avg

value 

of the SIF (

S

afety 

I

nstrumented 

F

unction) should be smaller than 10

-2

, hence the 

maximum allowable PFD

avg

value would then be 10

-3

.

For a SIL 2 application operating in high demand mode the total PFH value 

of the SIF should be smaller than 10

-6

 per hour, hence the maximum allowable PFH value 

would then be 10

-7

 per hour.

Since the safety loop has a hardware fault tolerance of 

0

 and it is a type

A

 device, 

the SFF must be > 60 % according to table 2 of IEC/EN 61508-2 for a SIL 2 (sub) system.

Содержание KFD2-CD-1.32 Series

Страница 1: ...ISO9001 2 Functional Safety Current Voltage Driver KFD2 CD Ex 1 32 PROCESS AUTOMATION MANUAL...

Страница 2: ...livery for Products and Services of the Electrical Industry published by the Central Association of the Electrical Industry Zentralverband Elektrotechnik und Elektroindustrie ZVEI e V in its most rece...

Страница 3: ...ces 7 2 3 Marking 8 2 4 Standards and Directives for Functional Safety 8 3 Planning 9 3 1 System Structure 9 3 2 Assumptions 10 3 3 Safety Function and Safe State 11 3 4 Characteristic Safety Values 1...

Страница 4: ...ting Dismounting Disposal The documentation consists of the following parts Present document Instruction manual Manual Datasheet Additionally the following parts may belong to the documentation if app...

Страница 5: ...nd understood the instruction manual and the further documentation Intended Use The device is only approved for appropriate and intended use Ignoring these instructions will void any warranty and abso...

Страница 6: ...e displayed in descending order as follows Informative Symbols Action This symbol indicates a paragraph with instructions You are prompted to perform an action or a sequence of actions Danger This sym...

Страница 7: ...ety applications The device supplies 2 wire transmitters The device transfers a voltage or a current signal from the non hazardous area to I P converters electrical valves and positioners located in t...

Страница 8: ...erl fuchs com KFD2 CD 1 32 KFD2 CD Ex1 32 0 KFD2 CD Ex1 32 1 KFD2 CD Ex1 32 3 KFD2 CD Ex1 32 6 KFD2 CD Ex1 32 10 KFD2 CD Ex1 32 12 KFD2 CD Ex1 32 13 KFD2 CD Ex1 32 15 KFD2 CD Ex1 32 21 Up to SIL 2 Fun...

Страница 9: ...e demand rate for this safety loop is assumed to be higher than once per year The relevant safety parameters to be verified are the PFH value Probability of dangerous Failure per Hour Fault reaction t...

Страница 10: ...subtracted from the dangerous undetected failure rate du and regarded in a different way If a reaction is introduced that brings the application to the safe state then the failure rate fail high can...

Страница 11: ...on the device version Reaction Time The reaction time for all safety functions is 50 ms Device Input signal Output signal KFD2 CD 1 32 KFD2 CD Ex1 32 0 0 mA to 20 mA 0 mA to 20 mA KFD2 CD Ex1 32 1 4 m...

Страница 12: ...h a deviation of less than 2 voltage driver function HFT 0 SIL hardware 2 sd su 1 1 No effect failures and No part failures are not influencing the safety function and are therefore not included in th...

Страница 13: ...components that have this constant domain and that the validity of the calculation is limited to the useful lifetime of each component It is assumed that early failures are detected to a huge percenta...

Страница 14: ...at are suitable for this safety application 5 Check the safety function to ensure the expected output behavior 4 1 Installation Connecting the Field Device Connect the field device to the current volt...

Страница 15: ...accordance with the characteristic safety values See chapter 3 4 It is under the responsibility of the plant operator to define the type of proof test and the interval time period Equipment required D...

Страница 16: ...er the test Figure 5 1 Proof test set up for KFD2 CD Ex1 32 Usage in Zone 0 1 2 Div 1 2 only for KFD2 CD Ex1 32 Step No Input value Output value Current source mA Voltage source V Current sink mA Volt...

Страница 17: ...s not work Take appropriate measures to protect personnel and equipment while the safety function is not available Secure the application against accidental restart 3 Do not repair a defective device...

Страница 18: ...sed for calculation of SFF not part Probability of failure of components that are not in the safety loop total safety function Probability of failure of components that are in the safety loop HFT Hard...

Страница 19: ...Functional Safety KFD2 CD Ex 1 32 Notes 2018 11 19...

Страница 20: ...rl fuchs com Worldwide Headquarters Pepperl Fuchs GmbH 68307 Mannheim Germany Tel 49 621 776 0 E mail info de pepperl fuchs com For the Pepperl Fuchs representative closest to you check www pepperl fu...

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