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ICA-8DIO4M1-G20-IO

Product Description

2

Product Description

2.1

Use and Application

General

The ICA-8DIO4M1-G20-IO* roller motor control module is an IO-Link connection module for 
controlling up to four 24 V DC roller motors. The module enables process-specific control of 
features including the following on the connected roller motors:

Direction of rotation

Speed

Start and stop ramps

The module is ideally suited for implementing complex conveying tasks. The module is opti-
mized for Interroll EC310 roller motors but can also be used for compatible DC motors, e.g., 
Rulmeca BL3.

Digital Inputs and Outputs

To be able to optimally control the roller motor rollers based on conditions in the field environ-
ment (e.g., switching signal of a light barrier), the module has 8 freely configurable digital 
inputs/outputs (PNP). The input characteristic of the inputs corresponds to type 3 in accor-
dance with EN 61131-2. The outputs are resistant to short circuits and overloading.

The module and the digital inputs/outputs are supplied via IO-Link. Each sensor power supply 
can be loaded with 200 mA.

For details regarding connection, see chapter 3.5.

Counters

The module has a counter input for connecting an incremental rotary encoder. You can connect 
a single- or dual-input rotary encoder with a counting frequency of up to 10 kHz.

A single-input rotary encoder is connected to IO1.

A dual-input rotary encoder is connected to IO1 and IO2, and takes the direction of rota-
tion into account.

Roller Motors

The roller motors are supplied with power via an external auxiliary voltage. The auxiliary volt-
age is supplied to the roller motor control module via a flat cable.

The permissible auxiliary voltage is 18 V to 30 V.

The maximum continuous current load for each roller motor is 2.5 A.

For each roller motor, a maximum current load of 5 A is permitted briefly (< 2 s).

If a roller motor is connected to a motor output, the output must be configured accordingly. The 
following statuses are transmitted via the process data:

Roller motor fault

Fusing

Switching on and off

Note

Inverting the input channels affects the counter. If the counting direction is to be reversed for a 
dual-input rotary encoder, one of the two inputs must be inverted.

The counting function has no effect on how inputs are processed at IO1 and IO2. The input 
filters are not taken into account for the counting function.

Table 2.1 ICA-8DIO4M1-G20-IO

Содержание ICA-8DIO4M1-G20-IO

Страница 1: ...ICA 8DIO4M1 G20 IO Motor Control Module with Standard Process Data Manual...

Страница 2: ...ion as well as the supplementary clause Expanded reservation of proprietor ship Worldwide Pepperl Fuchs Group Lilienthalstr 200 68307 Mannheim Germany Phone 49 621 776 0 E mail info de pepperl fuchs c...

Страница 3: ...rgy Power Feedback 13 3 Installation 14 3 1 Storage and Transportation 14 3 2 Unpacking 14 3 3 Mounting 14 3 4 Connecting the Auxiliary Current Flat Cable 14 3 5 Connecting Motors and Sensors 17 4 IO...

Страница 4: ...ICA 8DIO4M1 G20 IO Contents 4 2021 02 6 Repair and Servicing 34 7 Appendix 35 7 1 Event Codes 35 7 2 Error Codes 36 7 3 ASCII table 37...

Страница 5: ...on of conformity Certificates Control drawings Instruction manual Other documents 1 2 Target Group Personnel Responsibility for planning assembly commissioning operation maintenance and dismount ing l...

Страница 6: ...the warranty and exclude the manufacturer from any liability In the event of any serious errors stop using the device Secure the device against unintended operation To have the device repaired return...

Страница 7: ...ion 2021 02 7 The product manufacturer Pepperl Fuchs Group 68307 Mannheim Germany has a certified quality assurance system that conforms to ISO 9001 Note A declaration of conformity can be requested f...

Страница 8: ...tails regarding connection see chapter 3 5 Counters The module has a counter input for connecting an incremental rotary encoder You can connect a single or dual input rotary encoder with a counting fr...

Страница 9: ...acquires or executes process val ues at the lowest sensor actuator level In addition to transmitting process data IO Link also provides access to detailed identification diagnostic and parameter data...

Страница 10: ...uide cage as a cable guide for the AS Interface flat cable Figure 2 1 Housing dimensions 2 3 LED Indicators Figure 2 2 LED indicators Tip You can download the corresponding manual for each version fro...

Страница 11: ...ve high Red Overload or short circuit at the output also during motor operation Red flashing Motor fault only during motor operation Red yellow flashing Motor supply fuse faulty only during motor oper...

Страница 12: ...ors socket 5 pin Motor Supply from Auxiliary Voltage The motors are supplied with power directly from the external auxiliary voltage PWR and this cannot be switched The voltage is always present at co...

Страница 13: ...O7 Motor Motor NF005 SS1 B in accordance with IEC EN 61076 2 104 M8 5 pin socket snap locking B coded Matching female connector NM005 Sx1 B or similar 1 MOT motor supply 2 DIR OUT direction of rotatio...

Страница 14: ...t between the motor control module and flat cables is established via two metal piercing pins and uses insulation piercing technology The flat cable is routed through a cable guide with hinges When cl...

Страница 15: ...module 3 Make sure that the profile edges of the flat cable are beneath the corresponding reverse polarity protection 2 4 Close the cable guide It must engage securely in the locking bracket 1 The met...

Страница 16: ...ge 2 of the flat cable is above the two reverse polarity protection diodes The metal piercing pins touch the stranded wires in the flat cable Figure 3 3 Connecting the flat cable on the wide side prof...

Страница 17: ...d plug connec tors Figure 3 5 Connection wiring diagram for motors and sensors 1 2 V PWR PWR L C Q n c L 1 4 2 3 1 4 2 3 IO1 8 1 2 4 5 3 FUSE 5 A IO1 2 IO3 4 IO5 6 IO7 8 V IO1 3 5 7 IO2 4 6 8 MOT1 MOT...

Страница 18: ...8 0 low DSC Diagnosis Signal Channel FUSEM1 Fuse Monitor Motor 1 Boolean 1 bit 16 0 fuse OK 1 fuse faulty Fuse status of motor 1 FUSEM2 Fuse Monitor Motor 2 Boolean 1 bit 17 0 fuse OK 1 fuse faulty F...

Страница 19: ...OUT2 Output Signal 2 Boolean 1 bit 1 0 low 1 high Sets digital output 2 OUT3 Output Signal 3 Boolean 1 bit 2 0 low 1 high Sets digital output 3 OUT4 Output Signal 4 Boolean 1 bit 3 0 low 1 high Sets...

Страница 20: ...tor rotation on motor 2 to left right BRKC Brake Control Boolean 1 bit 26 0 inactive 1 active Sets the motor brake SPDC Speed Control Boolean 1 bit 27 0 SPEED1 1 SPEED2 Sets the speed on motor 2 accor...

Страница 21: ...brake SPDC Speed Control Boolean 1 bit 43 0 SPEED1 1 SPEED2 Sets the speed on motor 4 according to the Speed 1 2 parameter POUTC Power Output Control Boolean 1 bit 47 0 low 1 high Sets the digital out...

Страница 22: ...eger 8 16 0 100 50 Speed 2 of motor 2 in percent 3 Ramp up UInteger 8 8 0 255 0 Incline of the ramp in 20 ms increments 4 Ramp down UInteger 8 0 0 255 0 Decline of the ramp in 20 ms increments Motor 3...

Страница 23: ...ogic UInteger 8 24 0 high active not inverted 1 low active inverted 0 Output logic for the digital output 3 Error logic UInteger 8 16 0 high active not inverted 1 low active inverted 0 Logic of the fa...

Страница 24: ...for a main tenance requirement warning in hours 2 Run cycle interval UInteger 32 32 0 deactivated 1 4294967295 0 Motor run cycle interval for a maintenance requirement warn ing 3 Error count interval...

Страница 25: ...ing 3 Error count interval UInteger 32 0 0 deactivated 1 4294967295 0 Motor fault count interval for a maintenance requirement warn ing IO Port 1 Configuration 88 0x58 IOC1 Con fig r w Record 1 3 byte...

Страница 26: ...not inverted 1 low active inverted 0 Logic for the digital input output 3 Input filter UInteger 8 0 0 deactivated 1 0 5 ms 2 1 0 ms 3 2 0 ms 4 3 0 ms 5 5 0 ms 0 Filter time for digital input signals I...

Страница 27: ...r UInteger 8 0 0 deactivated 1 0 5 ms 2 1 0 ms 3 2 0 ms 4 3 0 ms 5 5 0 ms 0 Filter time for digital input signals IO Port 8 Configuration 95 0x5F IOC8 Con fig r w Record 1 3 byte Configuration of IO c...

Страница 28: ...w Record 1 2 byte Describes the configuration of an event see Event Codes 1 Warning mr Motor mainte nance diag nosis Boolean 0 0 deactivated 1 activated 0 Event code 0x8D01 2 Warning os Motor power f...

Страница 29: ...or channel stored every 15 min Motor 2 Operating Monitor 217 0xD9 MCC2 Operating Mon r Record 1 12 byte Status of motor channel 2 1 Runtime UInteger 32 64 0 1073741823 no overflow 0 Runtime since the...

Страница 30: ...23 Operating hours of the module in hours1 225 0xE1 Tempera ture Indica tor r Integer 8 1 byte 0 normal 1 critically high 2 excess tem perature 3 critically low 4 insufficient temperature Ambient temp...

Страница 31: ...the configured maintenance error count interval is exceeded on this motor chan nel 9 M3 run time alarm Boolean 8 0 inactive 1 active 0 Indicates that the configured run time maintenance interval is ex...

Страница 32: ...p ply to this IO connection 2 IO1 output overload alarm Boolean 1 0 inactive 1 active 0 Indicates an overload at the out put of this IO connection 3 IO2 output overload alarm Boolean 2 0 inactive 1 ac...

Страница 33: ...inactive 1 active Indicates a PWR power supply is missing Table 5 6 1 Internal resolution 15 min Index sub Parameter Acc ess Data Type Length Bit Off set Value Range Def ault Description Index sub Des...

Страница 34: ...A 8DIO4M1 G20 IO Repair and Servicing 6 Repair and Servicing The device must not be repaired changed or manipulated In case of failure always replace the device with an original device Table 6 1 ICA 8...

Страница 35: ...cle has been reached Table 7 2 Event Instance Type Mode Event Description Qualifier Code Temperature range exceeded APP Warning Appear Disap pear 0xE4 0xA 4 0x8D43 Ambient temperature outside of the s...

Страница 36: ...device control 0x8022 Access to parameter blocked due to incorrect device status Access denied 0x8023 Attempt to write read only parameter Parameter value in invalid value range 0x8030 For all R W par...

Страница 37: ...4B 75 K 6B 107 k 0C 12 FF 2C 44 4C 76 L 6C 108 l 0D 13 CR 2D 45 4D 77 M 6D 109 m 0E 14 SO 2E 46 4E 78 N 6E 110 n 0F 15 SI 2F 47 4F 79 O 6F 111 o 10 16 DLE 30 48 0 50 80 P 70 112 p 11 17 DC1 31 49 1 51...

Страница 38: ...Pepperl Fuchs Quality Download our latest policy here www pepperl fuchs com quality www pepperl fuchs com Pepperl Fuchs Subject to modifications Printed in Germany DOCT 6768...

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