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ICA-8DIO4M1-G20-IO

Introduction

Warning Messages

You will find warning messages, whenever dangers may arise from your actions. It is mandatory 
that you observe these warning messages for your personal safety and in order to avoid prop-
erty damage.

Depending on the risk level, the warning messages are displayed in descending order as fol-
lows:

Informative Symbols

Action

This symbol indicates a paragraph with instructions. You are prompted to perform an action or 
a sequence of actions.

1.4

General Safety Information

Responsibility for planning, assembly, commissioning, operation, maintenance, and dismount-
ing lies with the plant operator.

Installation and commissioning of all devices may be performed only by trained and qualified 
personnel.

It is dangerous for the user to carry out modifications and/or repairs and doing so will void the 
warranty and exclude the manufacturer from any liability. In the event of any serious errors, stop 
using the device. Secure the device against unintended operation. To have the device repaired, 
return it to your local Fuchs representative or your sales center. 

1.5

Declaration of Conformity

This product was developed and manufactured in line with the applicable European standards 
and directives.

Danger!

This symbol indicates an imminent danger.

Non-observance will result in personal injury or death.

Warning!

This symbol indicates a possible fault or danger.

Non-observance may cause personal injury or serious property damage.

Caution!

This symbol indicates a possible fault.

Non-observance could interrupt the device and any connected systems and plants, or result in 
their complete failure.

Note

This symbol brings important information to your attention.

Note

Disposal

Electronic waste is hazardous. When disposing of the equipment, observe the current statutory 
requirements in the respective country of use, as well as local regulations. 

Содержание ICA-8DIO4M1-G20-IO

Страница 1: ...ICA 8DIO4M1 G20 IO Motor Control Module with Standard Process Data Manual...

Страница 2: ...ion as well as the supplementary clause Expanded reservation of proprietor ship Worldwide Pepperl Fuchs Group Lilienthalstr 200 68307 Mannheim Germany Phone 49 621 776 0 E mail info de pepperl fuchs c...

Страница 3: ...rgy Power Feedback 13 3 Installation 14 3 1 Storage and Transportation 14 3 2 Unpacking 14 3 3 Mounting 14 3 4 Connecting the Auxiliary Current Flat Cable 14 3 5 Connecting Motors and Sensors 17 4 IO...

Страница 4: ...ICA 8DIO4M1 G20 IO Contents 4 2021 02 6 Repair and Servicing 34 7 Appendix 35 7 1 Event Codes 35 7 2 Error Codes 36 7 3 ASCII table 37...

Страница 5: ...on of conformity Certificates Control drawings Instruction manual Other documents 1 2 Target Group Personnel Responsibility for planning assembly commissioning operation maintenance and dismount ing l...

Страница 6: ...the warranty and exclude the manufacturer from any liability In the event of any serious errors stop using the device Secure the device against unintended operation To have the device repaired return...

Страница 7: ...ion 2021 02 7 The product manufacturer Pepperl Fuchs Group 68307 Mannheim Germany has a certified quality assurance system that conforms to ISO 9001 Note A declaration of conformity can be requested f...

Страница 8: ...tails regarding connection see chapter 3 5 Counters The module has a counter input for connecting an incremental rotary encoder You can connect a single or dual input rotary encoder with a counting fr...

Страница 9: ...acquires or executes process val ues at the lowest sensor actuator level In addition to transmitting process data IO Link also provides access to detailed identification diagnostic and parameter data...

Страница 10: ...uide cage as a cable guide for the AS Interface flat cable Figure 2 1 Housing dimensions 2 3 LED Indicators Figure 2 2 LED indicators Tip You can download the corresponding manual for each version fro...

Страница 11: ...ve high Red Overload or short circuit at the output also during motor operation Red flashing Motor fault only during motor operation Red yellow flashing Motor supply fuse faulty only during motor oper...

Страница 12: ...ors socket 5 pin Motor Supply from Auxiliary Voltage The motors are supplied with power directly from the external auxiliary voltage PWR and this cannot be switched The voltage is always present at co...

Страница 13: ...O7 Motor Motor NF005 SS1 B in accordance with IEC EN 61076 2 104 M8 5 pin socket snap locking B coded Matching female connector NM005 Sx1 B or similar 1 MOT motor supply 2 DIR OUT direction of rotatio...

Страница 14: ...t between the motor control module and flat cables is established via two metal piercing pins and uses insulation piercing technology The flat cable is routed through a cable guide with hinges When cl...

Страница 15: ...module 3 Make sure that the profile edges of the flat cable are beneath the corresponding reverse polarity protection 2 4 Close the cable guide It must engage securely in the locking bracket 1 The met...

Страница 16: ...ge 2 of the flat cable is above the two reverse polarity protection diodes The metal piercing pins touch the stranded wires in the flat cable Figure 3 3 Connecting the flat cable on the wide side prof...

Страница 17: ...d plug connec tors Figure 3 5 Connection wiring diagram for motors and sensors 1 2 V PWR PWR L C Q n c L 1 4 2 3 1 4 2 3 IO1 8 1 2 4 5 3 FUSE 5 A IO1 2 IO3 4 IO5 6 IO7 8 V IO1 3 5 7 IO2 4 6 8 MOT1 MOT...

Страница 18: ...8 0 low DSC Diagnosis Signal Channel FUSEM1 Fuse Monitor Motor 1 Boolean 1 bit 16 0 fuse OK 1 fuse faulty Fuse status of motor 1 FUSEM2 Fuse Monitor Motor 2 Boolean 1 bit 17 0 fuse OK 1 fuse faulty F...

Страница 19: ...OUT2 Output Signal 2 Boolean 1 bit 1 0 low 1 high Sets digital output 2 OUT3 Output Signal 3 Boolean 1 bit 2 0 low 1 high Sets digital output 3 OUT4 Output Signal 4 Boolean 1 bit 3 0 low 1 high Sets...

Страница 20: ...tor rotation on motor 2 to left right BRKC Brake Control Boolean 1 bit 26 0 inactive 1 active Sets the motor brake SPDC Speed Control Boolean 1 bit 27 0 SPEED1 1 SPEED2 Sets the speed on motor 2 accor...

Страница 21: ...brake SPDC Speed Control Boolean 1 bit 43 0 SPEED1 1 SPEED2 Sets the speed on motor 4 according to the Speed 1 2 parameter POUTC Power Output Control Boolean 1 bit 47 0 low 1 high Sets the digital out...

Страница 22: ...eger 8 16 0 100 50 Speed 2 of motor 2 in percent 3 Ramp up UInteger 8 8 0 255 0 Incline of the ramp in 20 ms increments 4 Ramp down UInteger 8 0 0 255 0 Decline of the ramp in 20 ms increments Motor 3...

Страница 23: ...ogic UInteger 8 24 0 high active not inverted 1 low active inverted 0 Output logic for the digital output 3 Error logic UInteger 8 16 0 high active not inverted 1 low active inverted 0 Logic of the fa...

Страница 24: ...for a main tenance requirement warning in hours 2 Run cycle interval UInteger 32 32 0 deactivated 1 4294967295 0 Motor run cycle interval for a maintenance requirement warn ing 3 Error count interval...

Страница 25: ...ing 3 Error count interval UInteger 32 0 0 deactivated 1 4294967295 0 Motor fault count interval for a maintenance requirement warn ing IO Port 1 Configuration 88 0x58 IOC1 Con fig r w Record 1 3 byte...

Страница 26: ...not inverted 1 low active inverted 0 Logic for the digital input output 3 Input filter UInteger 8 0 0 deactivated 1 0 5 ms 2 1 0 ms 3 2 0 ms 4 3 0 ms 5 5 0 ms 0 Filter time for digital input signals I...

Страница 27: ...r UInteger 8 0 0 deactivated 1 0 5 ms 2 1 0 ms 3 2 0 ms 4 3 0 ms 5 5 0 ms 0 Filter time for digital input signals IO Port 8 Configuration 95 0x5F IOC8 Con fig r w Record 1 3 byte Configuration of IO c...

Страница 28: ...w Record 1 2 byte Describes the configuration of an event see Event Codes 1 Warning mr Motor mainte nance diag nosis Boolean 0 0 deactivated 1 activated 0 Event code 0x8D01 2 Warning os Motor power f...

Страница 29: ...or channel stored every 15 min Motor 2 Operating Monitor 217 0xD9 MCC2 Operating Mon r Record 1 12 byte Status of motor channel 2 1 Runtime UInteger 32 64 0 1073741823 no overflow 0 Runtime since the...

Страница 30: ...23 Operating hours of the module in hours1 225 0xE1 Tempera ture Indica tor r Integer 8 1 byte 0 normal 1 critically high 2 excess tem perature 3 critically low 4 insufficient temperature Ambient temp...

Страница 31: ...the configured maintenance error count interval is exceeded on this motor chan nel 9 M3 run time alarm Boolean 8 0 inactive 1 active 0 Indicates that the configured run time maintenance interval is ex...

Страница 32: ...p ply to this IO connection 2 IO1 output overload alarm Boolean 1 0 inactive 1 active 0 Indicates an overload at the out put of this IO connection 3 IO2 output overload alarm Boolean 2 0 inactive 1 ac...

Страница 33: ...inactive 1 active Indicates a PWR power supply is missing Table 5 6 1 Internal resolution 15 min Index sub Parameter Acc ess Data Type Length Bit Off set Value Range Def ault Description Index sub Des...

Страница 34: ...A 8DIO4M1 G20 IO Repair and Servicing 6 Repair and Servicing The device must not be repaired changed or manipulated In case of failure always replace the device with an original device Table 6 1 ICA 8...

Страница 35: ...cle has been reached Table 7 2 Event Instance Type Mode Event Description Qualifier Code Temperature range exceeded APP Warning Appear Disap pear 0xE4 0xA 4 0x8D43 Ambient temperature outside of the s...

Страница 36: ...device control 0x8022 Access to parameter blocked due to incorrect device status Access denied 0x8023 Attempt to write read only parameter Parameter value in invalid value range 0x8030 For all R W par...

Страница 37: ...4B 75 K 6B 107 k 0C 12 FF 2C 44 4C 76 L 6C 108 l 0D 13 CR 2D 45 4D 77 M 6D 109 m 0E 14 SO 2E 46 4E 78 N 6E 110 n 0F 15 SI 2F 47 4F 79 O 6F 111 o 10 16 DLE 30 48 0 50 80 P 70 112 p 11 17 DC1 31 49 1 51...

Страница 38: ...Pepperl Fuchs Quality Download our latest policy here www pepperl fuchs com quality www pepperl fuchs com Pepperl Fuchs Subject to modifications Printed in Germany DOCT 6768...

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