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IC-KP2-2HB6-V15B

Commissioning

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13-

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6

Commissioning

6.1

Preliminary considerations

These instructions contain all important information required to operate the

IDENTControl Compact unit with the PROFIBUS DP. Due to the wide variety of

field bus programming options with the PROFIBUS, we are unable to make

specific statements about commissioning.

One important aspect of the operation of an extended identification system on the

PROFIBUS DP is the time response of the overall system. The answer to the

question "How long after the positioning of a data carrier in front of a read/write

station will the read data be available in the computer or PLC?" depends on many

different factors.

The most important factors that determine the time response are:

■

Nature of the higher-level host system, e.g. PLC or PC.

■

Communication between the client and server.

■

Network utilization.

■

Number and nature of connected R/W heads.

■

Code / data carrier types used.

■

Nature of access to the communication objects of the R/W head.

■

Nature of the commands to the R/W head.

■

Structure of the user program.

If you are planning larger projects or gaining basic experience in programming a

PROFIBUS DP system, we recommend constructing a laboratory set up of your

application before installing the system in the plant. Use this laboratory set up to

test the process of data transfer to the PROFIBUS DP master or the host system.

Caution!

Uncontrollable triggered processes

The plant where the device is installed may be damaged.

Before commissioning, make sure that all processes run in a controlled manner.

Note!

There are configuration tools available to help PROFIBUS DP users plan a

network and put it in operation even if they do not have extensive experience with
the underlying communication sequences.
The system software of PLCs with the PROFIBUS DP communication interface
often offers suitable options for configuring and managing a bus.

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Содержание IC-KP2-2HB6-V15B

Страница 1: ...R IC KP2 2HB6 V15B IDENTControl Compact unit with interface for PROFIBUS DP FACTORY AUTOMATION MANUAL...

Страница 2: ...ms of Delivery for Products and Services of the Electrical Industry published by the Central Association of the Electrical Industry Zentralverband Elektrotechnik und Elektroindustrie ZVEI e V in its m...

Страница 3: ...ors for the power supply 12 4 2 3 Connection cable to the PROFIBUS DP interface 12 4 2 4 Adapter for RS 232 diagnostic interface 13 4 2 5 Mounting aid 13 4 3 Delivery package 13 4 4 Range of applicati...

Страница 4: ...eatures 30 7 2 2 PROFIBUS DP communication parameters GSD file 30 7 2 3 PROFIBUS DP functions 31 7 3 Communication via the PROFIBUS DP 31 7 3 1 PROFIBUS DP communication parameters GSD file 31 7 3 2 D...

Страница 5: ...e entire range of device functions avoid faulty operation and the associated errors reduce costs from downtime and incidental repairs increase the effectiveness and operating efficiency of your plant...

Страница 6: ...conformity 2 Declaration of conformity 2 1 CE conformity This product was developed and manufactured under observance of the applicable European standards and guidelines Note A declaration of conformi...

Страница 7: ...cted specialist staff may operate the device in accordance with the operating manual User modification and or repair are dangerous and will void the warranty and exclude the manufacturer from any liab...

Страница 8: ...ts made partly or completely from metal to improve noise immunity Note Disposal Electronic waste is hazardous waste When disposing of the equipment observe the current statutory requirements in the re...

Страница 9: ...Tags Read Write Tags Read only read write tag 125 kHz inductive A wide range of read only and read write tag designs are available for this frequency range from a 3 mm thin glass tube to a transponde...

Страница 10: ...automotive sector requires ranges of 1 to 5 meters this system represents a low cost alternative to microwave systems particularly because of its low transponder costs The high carrier frequency suppo...

Страница 11: ...ale angled male V1 G 2M PUR ABG V1 W 5 m long straight female angled male V1 G 5M PUR ABG V1 W 10 m long straight female angled male V1 G 10M PUR ABG V1 W 20 m long straight female angled male V1 G 20...

Страница 12: ...nnected to the network using a suitable cable Figure 4 4 Accessories Model number Length 2 m straight socket V1 G 2M PUR Length 5 m straight socket V1 G 5M PUR Length 10 m straight socket V1 G 10M PUR...

Страница 13: ...TControl Compact unit 1 Quick Start Guide 2 grounding screws 2 serrated lock washers 2 crimp connectors 4 4 Range of application The system is suited for the following applications Automation Material...

Страница 14: ...sensor can be connected LED status indicators for bus communication and R W heads 4 6 Interfaces and connections The control unit IC KP2 2HB6 V15B has the following interfaces and connections CH1 PWR...

Страница 15: ...display for IDENTControl Compact LED lights up green when the IDENTControl Compact is connected to a power supply and the interface is ready for operation LED lights up red if a hardware fault occurs...

Страница 16: ...uses the principle of the Faraday cage Interference is caught in the shield and safely diverted via the ground connections The screening of cables provides for the discharge of electromagnetic interfe...

Страница 17: ...ation simple 5 4 1 Power supply Connect the power supply using an M12 connector A plug with the following pin assignment is located on the housing Compatible connecting cable see chapter 4 2 2 5 4 2 R...

Страница 18: ...ect the IDENTControl Compact unit to ground via a screw on the right under the housing Connecting the IDENTControl Compact to ground Screw the ground conductor to the housing with a crimp connector tr...

Страница 19: ...B coded M12 socket and Y Cable ICZ 3T 0 2M PUR ABG V15B G to connect the IDENTControl Compact unit to the PROFIBUS DP If you would like to connect several IDENTControl Compact units to the PROFIBUS DP...

Страница 20: ...nodes The maximum total line length of a bus segment depending on the transfer rate with the maximum number of stations 32 totals Parameter Line type A Line type B Cable construction two wire twisted...

Страница 21: ...15B terminator cannot be used together with the Y cable ICZ 3T 0 3M PUR ABG V15B G because the voltage required by the terminator cannot be supplied If you are using the Y cable cable ICZ 2T TR 0 2M P...

Страница 22: ...rated terminator 14 7 24 280 38 M12 x 1 51 20 M12 x 1 2 4 1 3 2 4 PB N PB P 5 2 5 4 2 1 3 4 R1 390 Ohm R3 390 Ohm R2 220 Ohm IC KP B6 V15B 1 2 3 Note More information on the installation of the PROFIB...

Страница 23: ...twork utilization Number and nature of connected R W heads Code data carrier types used Nature of access to the communication objects of the R W head Nature of the commands to the R W head Structure o...

Страница 24: ...e station with the described system commands 99 is preset as the tag type Warning Incorrect electrical connection Incorrect connections may damage the system Before commissioning familiarize yourself...

Страница 25: ...ontrol Compact These rotary switches are no longer accessible once the IDENTControl Compact is installed Note If you would like to set the device address via the PROFIBUS or the RS 232 diagnostic inte...

Страница 26: ...e PROFIBUS The device supports the PROFIBUS service Set_Slave_Add via the Service Access Point SAP55 of a DP slave You will require a DPM2 master here You must set the address using a suitable project...

Страница 27: ...ntifier CR 23h 0Dh or the check sum CHCK ETX Check sums are generated by adding the ASCII values of all preceding characters without overrun Version VE The command VE requests the version of the unit...

Страница 28: ...033 MM 0 TM1 21 TM2 20 CR trigger sensor is connected to channel 1 R W head is connected to channel 2 As well as these commands you can use any commands that are defined for the IDENTControl with seri...

Страница 29: ...annel 1 2 Read head on channel 2 0 Trigger signal is detected and transmitted to the controller trigger signal does not influence the read head Status Meaning 0 The command has been executed without e...

Страница 30: ...t_Slave_Address Modular DP slave device with one module each for writing and reading data Transfer rates of 9 6 kbit s 19 2 kbit s 93 75 kbit s 187 5 kbit s 500 kbit s 1 5 Mbit s 3 Mbit s 6 Mbit s and...

Страница 31: ...data to a DP slave device and requests input data from a DP slave Class 1 RD_Inp Reads the input data of a DP slave Class 2 RD_Outp Reads the output data of a DP slave Class 2 Global_Control Sends sp...

Страница 32: ...ry code like xxxx x1xx lead to this error Valid values are 0 1 2 3 8 9 10 11 16 17 18 Not allowed are 4 5 6 7 12 13 14 15 20 21 22 The diagnostic interrupt defines whether an interrupt is triggered vi...

Страница 33: ...Address Length Content Note The IDENTControl Compact always uses a 6 byte header and 42 bytes of device related diagnostics Number of R W heads that can be connected IDENTControl Compact 1 IC KP2 1HB...

Страница 34: ...23 3 bytes no_ Byte 26 6 bytes head_1 Byte 32 1 byte 2 Byte 33 3 bytes 420 Byte 36 6 bytes 061004 Table 7 1 Underscores _ represent a protected space Bit Meaning Bit 00 Software error Bit 01 Hardware...

Страница 35: ...in the output data field The new command is executed if the data has changed relative to the last read in If the same command is to be executed a number of times the toggle flag must be inverted so t...

Страница 36: ...figurable data hold time value defines the minimum duration that old data is retained before it may be overwritten with new data The default setting for the timer value is 0 New commands may only be i...

Страница 37: ...page 45 MM 156d 9Ch See Set trigger mode TM on page 46 TM Command code Command description Abbre viation 1d 01h See single read fixcode SF on page 48 SF 29d 1Dh See Enhanced buffered fixcode EF on pa...

Страница 38: ...rite fixcode SX on page 65 SX 36d 24h See Enhanced buffered write fixcode EX on page 67 EX 188d BCh See Set tag ID code TI on page 69 TI 170d AAh See Fill data carrier S on page 70 S Command code Comm...

Страница 39: ...ier type in ASCII TagType low byte Byte 4 not used Byte 5 not used Byte 6 not used Byte 7 not used Byte Content Bit no 7 6 5 4 3 2 1 0 Byte 0 Command code 04h 0 0 0 0 0 1 0 0 Byte 1 Reserved Ident cha...

Страница 40: ...u Read write read only code 2k 8 13 56 MHz 3 4 IQC34 FRAM MB89R119 Fujitsu Read write read only code 29 8 13 56 MHz 3 5 IQC35 I Code SLI S NXP Read write read only code 160 8 13 56 MHz 4 0 IQC40 All I...

Страница 41: ...ddress for write commands SR ER SW and EW WordNum specifies the number of 8 byte blocks here max 7 and must be an even number 3 Read write tags IQC40 IQC43 can only be used in combination with a IQH2...

Страница 42: ...te 1 Reserved Ident channel Toggle bit Channel T Byte 2 not used Byte 3 not used Byte 4 not used Byte 5 not used Byte 6 not used Byte 7 not used Byte Content Bit no 7 6 5 4 3 2 1 0 Byte 0 Command code...

Страница 43: ...the mode Mode 0 deactivates the mode Configuration store is deactivated by default Byte Contents Bit no 7 6 5 4 3 2 1 0 Byte 2 Command code 17h 0 0 0 1 0 1 1 1 Byte 3 Reserved Ident channel Togglebit...

Страница 44: ...tile memory This confirmation is issued for this command status FFh instead of a response The device resets the hardware and then restarts Byte Content Bit no 7 6 5 4 3 2 1 0 Byte 0 Command code 16h 0...

Страница 45: ...M command If a R W head is not connected to a channel the response telegram receives the status 06h hardware fault from this channel Byte Content Bit no 7 6 5 4 3 2 1 0 Byte 0 Command code 9Bh 1 0 0 1...

Страница 46: ...6 5 4 3 2 1 0 Byte 0 Command code 9Ch 1 0 0 1 1 1 0 0 Byte 1 Ident channel sensor channel toggle bit 0 Ident channel Sensor channel T Byte 2 Trigger mode Trigger mode Byte 3 not used Byte 4 not used B...

Страница 47: ...sion message the response contains the status 0 and no other information Ident channel 0 allows you to assign the trigger signal to channel 0 so that the trigger signal is transmitted to the controlle...

Страница 48: ...Tag Types on page 39 Byte Content Bit no 7 6 5 4 3 2 1 0 Byte 0 Command code 01h 0 0 0 0 0 0 0 1 Byte 1 Reserved Ident channel Toggle bit Channel T Byte Content Bit no 7 6 5 4 3 2 1 0 Byte 0 Command c...

Страница 49: ...ction range The length of the read only code that is output depends on the tag type See table Supported Tag Types on page 39 Byte Content Bit no 7 6 5 4 3 2 1 0 Byte 0 Command code 1Dh 0 0 0 1 1 1 0 1...

Страница 50: ...Byte 2 Word address WordAddr high byte Byte 3 Word address WordAddr low byte Byte 4 unused Byte 5 unused Byte 6 unused Byte 7 unused Byte Content Bit no 7 6 5 4 3 2 1 0 Byte 0 Command code 10h 0 0 0...

Страница 51: ...19h 0 0 0 1 1 0 0 1 Byte 1 Word number Ident channel Toggle bit WordNum Channel T Byte 2 Word address WordAddr high byte Byte 3 Word address WordAddr low byte Byte 4 unused Byte 5 unused Byte 6 unuse...

Страница 52: ...t channel Toggle bit WordNum Channel T Byte 2 Word address WordAddr high byte Byte 3 Word address WordAddr low byte Byte 4 Data 00h FFh Data Data 00h FFh Data Byte N1 Data 00h FFh Data Table 7 6 1 N 4...

Страница 53: ...he detection range or is not yet within the detection range If two tags enter the read range one immediately after the other the status 05h is not issued between the two readings Byte Content Bit no 7...

Страница 54: ...modes and the read range for the operating mode Default Read The Control Word can only be read and written with the correct password If you would like to use the Protection Word and the Control Word y...

Страница 55: ...d is stored in the non volatile memory To read or write the Protection Word and the Control Word you must first enter the password in the password mode see the commands SC or EC You can also limit acc...

Страница 56: ...r be accessed Byte Content Bit no 7 6 5 4 3 2 1 0 Byte 0 Command code 18h 0 0 0 1 1 0 0 0 Byte 1 Reserved Ident channel Toggle bit Channel T Byte 2 Password mode 0 0 0 0 0 0 0 P Byte 3 not used Byte 4...

Страница 57: ...mmand code 41h 0 1 0 0 0 0 0 1 Byte 1 Reserved Ident channel Toggle bit Channel T Byte 2 Old password 00h FFh PSW byte 3 Byte 3 Old password 00h FFh PSW byte 2 Byte 4 Old password 00h FFh PSW byte 1 B...

Страница 58: ...fined by the start and end of the read range The data range between read range start and end is read with the read commands SR Single read words and ER enhanced buffered read words when WordAddr is se...

Страница 59: ...r data ranges can lead to error messages if the reading head does not respond within the planned reaction time Setting Default Read 1 Activate the password mode 2 Write the read range start and end in...

Страница 60: ...d code 61h 0 1 1 0 0 0 0 1 Byte 1 Reserved Ident channel Toggle bit Channel T Byte 2 Reserved Byte 3 Address in the configuration range ConfAddr Byte 4 not used Byte 5 not used Byte 6 not used Byte 7...

Страница 61: ...ier is not yet within the detection range when the command is executed If two data carriers enter the read range one immediately after the other the status 05h is not issued between the two readings B...

Страница 62: ...ot contain details of the address and data length should be transferred during each read command accessed with 00 byte and address 0000 Password mode must be activated beforehand by transmitting the c...

Страница 63: ...a range Byte Bit no 7 6 5 4 3 2 1 0 Byte 0 0 0 0 1 0 0 1 0 Single write configuration 12h Byte 1 0 0 1 T Channel 1 02h 03h Byte 2 Byte 3 0 0 0 0 0 0 1 0 Word address in the configuration range control...

Страница 64: ...t within the detection range when the command is executed If two data carriers enter the read range one immediately after the other the status 05h is not issued between the two readings Byte Content B...

Страница 65: ...EF If you use the command SF or EF when tag type 50 is selected the 4 byte read only code of the tag is issued Single write fixcode SX Command Response The R W head makes only one attempt to write a r...

Страница 66: ...tain the values 0 F hexadecimal code the last 4 characters contain the values 0 9 decimal code You must select the tag type 50 ICC beforehand in order to read out this code If a read only code command...

Страница 67: ...e low byte Byte 4 Data 00h FFh Data Data 00h FFh Data Byte N1 Data 00h FFh Data Table 7 9 1 N FixLen 3 Byte Content Bit no 7 6 5 4 3 2 1 0 Byte 0 Command code 24h 0 0 1 0 0 1 0 0 Byte 1 FixLen Ident c...

Страница 68: ...You must set the tag type 50 in order to program type IDC 1K tags To do this transmit the command SX or EX The value range contains 7 characters the first 3 characters contain the values 0 F hexadeci...

Страница 69: ...teNum 8h System IQ Make a selection An ID code must be specified in the telegram ByteNum 0h deletes this filter Byte Content Bit no 7 6 5 4 3 2 1 0 Byte 0 Command code BCh 1 0 1 1 1 1 0 0 Byte 1 ID le...

Страница 70: ...write to an IDC 1K tag the tag is then locked If you wish to write to the tag again using standard commands unlock it using the command SI Byte Content Bit no 7 6 5 4 3 2 1 0 Byte 0 Command code AAh 1...

Страница 71: ...e 3 not used Byte 4 not used Byte 5 not used Byte 6 not used Byte 7 not used Byte Content Bit no 7 6 5 4 3 2 1 0 Byte 0 Command code 0Ah 0 0 0 0 1 0 1 0 Byte 1 Reserved Ident channel Toggle bit Channe...

Страница 72: ...range Byte Content Bit no 7 6 5 4 3 2 1 0 Byte 0 Command code 71h 0 1 1 1 0 0 0 1 Byte 1 Word number Ident channel Toggle bit FixLen Channel T Byte 2 not used Byte 3 not used Byte 4 not used Byte 5 n...

Страница 73: ...yte 3 Reserved 0 0 0 0 0 0 0 0 Byte 4 ID code 00h FFh ID code Byte 5 ID code 00h FFh ID code Byte 6 ID code 00h FFh ID code Byte 7 ID code 00h FFh ID code Byte 8 ID code 00h FFh ID code Byte 9 ID code...

Страница 74: ...cuted If two data carriers enter the read range one immediately after the other the status 05h is not issued between the two readings Byte Content Bit no 7 6 5 4 3 2 1 0 Byte 0 Command code 75h 0 1 1...

Страница 75: ...commands Byte Content Bit no 7 6 5 4 3 2 1 0 Byte 0 Command code 6Bh 0 1 1 0 1 0 1 1 Byte 1 Reserved Ident channel Toggle bit Channel T Byte Content Bit no 7 6 5 4 3 2 1 0 Byte 0 Command code 6Bh 0 1...

Страница 76: ...itten to all other memory blocks The read write head makes one attempt to write WordNum 32 bit words from the address WordAddr Byte Content Bit no 7 6 5 4 3 2 1 0 Byte 0 Command code 47h 0 1 0 0 0 1 1...

Страница 77: ...ection range or a new tag appears within the detection range The command then starts again with write attempts The status 05h is only output when a tag leaves the detection range or is not yet within...

Страница 78: ...ow Byte Byte 6 Parameter length ParamLen High Byte Byte 7 Parameter length ParamLen Low Byte Byte 8 Parameter optional Param opt Parameter optional Param opt Byte N1 Parameter optional Param opt 1 N D...

Страница 79: ...Byte 8 Data 00 FFh Data Data 00 FFh Data Byte N1 Data 00 FFh Data 1 N DataLength 7 Byte Contents Bit no 7 6 5 4 3 2 1 0 Byte 0 Command code BFh 1 0 1 1 1 1 1 1 Byte 1 reserved Ident channel T oggle b...

Страница 80: ...es 4 bytes When communicating a word the highest value byte is transferred first and the lowest value byte last F 1 bit multiplex mode 0 0b Mode off 1 1b Mode on Fill sign 1 ASCII character FixLen 4 b...

Страница 81: ...reset data range on the data carrier Default Read The following applies for IQC33 The word count parameter must be even numbered because of the block size of 8 bytes The word address then indicates th...

Страница 82: ...ds Error messages sent by the bus connection Status Meaning 10h Reserved 20h Reserved 40h Incorrect or incomplete command or parameter not in the valid range TCP IP The specified length of the message...

Страница 83: ...e is at state Data Exchange red Bus error LED Diag No function LEDs 1 2 Status indicator for read write heads green command at read write head active yellow approx 1 second long if command was success...

Страница 84: ...ransfer rate 38 4 kBit s Directive conformity EMC Directive 2004 108 EC EN 61000 6 2 2006 EN 61000 6 4 2007 Standard conformity Protection degree IEC 60529 2001 Ambient temperature 25 70 C 13 158 F St...

Страница 85: ...using the CT command The LEDs in the reading head and the CHx indicator on the IDENTControl are flashing The connected reading head does not support the preset tag type Select a tag type that the rea...

Страница 86: ...4B 75 K 6B 107 k 0C 12 FF 2C 44 4C 76 L 6C 108 l 0D 13 CR 2D 45 4D 77 M 6D 109 m 0E 14 SO 2E 46 4E 78 N 6E 110 n 0F 15 SI 2F 47 4F 79 O 6F 111 o 10 16 DLE 30 48 0 50 80 P 70 112 p 11 17 DC1 31 49 1 51...

Страница 87: ...IC KP2 2HB6 V15B ASCII table 2013 01 87...

Страница 88: ...GmbH 68307 Mannheim Germany Tel 49 621 776 0 E mail info de pepperl fuchs com USA Headquarters Pepperl Fuchs Inc Twinsburg Ohio 44087 USA Tel 1 330 4253555 E mail sales us pepperl fuchs com Asia Paci...

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