background image

14

PENTALIFT EQUIPMENT CORPORATION

M065R27

August 30, 2021 1:39 PM

ULTRAHOOK UHR40 VEHICLE RESTRAINT

 ADJUSTMENTS AND TESTING

BEFORE DOING ANY INSTALLATION, MAINTENANCE, INSPECTION OR TROUBLE 
SHOOTING, BARRICADE ALL AREAS FROM TRAFFIC AROUND THE WORK AREA 
INSIDE (AND OUTSIDE IF APPLICABLE) FOR SAFETY AND POST APPROPRIATE 
WARNING SIGNS.

ONLY TRAINED AND QUALIFIED PERSONNEL SHALL PERFORM INSPECTION OR 
MAINTENANCE AND SERVICE PROCEDURES.

NOTE:

 This equipment has been fully tested, adjusted and confi rmed to be operational at the factory.  If, however, some 

proximity sensors have come out of adjustment during transportation and installation, the following adjustments may be 
performed by a qualifi ed technician.

 PROXIMITY SENSOR ADJUSTMENTS:

 

Check and/or adjust proximity sensors #1, #2 and #3 before checking and/or adjusting proximity sensor #4.  

If the indicator lights located on the front face of the PLC do not illuminate as indicated in step 6 on page 12, visually 
inspect for the LED light on the side of the proximity sensor.  When the unit is in the “parked” position, proximity sensors 
#1, #2 and #3 should be lit.  If one or more is not lit, complete these steps for each one that is not:

a)  The weather seal may be removed to get a clearer unobstructed view of the hook.
b)  Loosen the jam nut positioning the proximity sensor.
c)  Turn the body of the proximity sensor clockwise to advance it toward the bar until the LED light on the side 

of the sensor comes on.

d)  Tighten the jam nut positioning the proximity sensor.
e)  Check to ensure the indicator light on the front face of the PLC is also illuminated.

If the sensor body advances until it touches the bar and still the light does not come on, back the sensor body off  and 
recheck all wiring.  If you are still unable to adjust the proximity sensor, contact your authorized Pentalift representative.

When proximity sensors #1, #2 and #3 have been confi rmed operational, check and adjust proximity sensor #4.

STAY CLEAR OF THE EQUIPMENT’S OPERATING PATH AT ALL TIMES.

a)  Put the controls into Maintenance Mode.  See MAINTENANCE MODE on page 26.
b)  Manually step the hook forward (“OVERRIDE”) and down (“RESET”) until you have reached the target position;   

 

the recommendation is to have 1/2” of clearance from underside of the hook to the front frame plate or  

 

 

driveway. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When in maintenance mode, it is possible to extend the hook without tilting down and this 
could cause the hook to crash into the frame of the dock leveler.  Make these steps slowly 
and carefully to avoid any possible impacts and damage. 

  

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

c)  If the hard stop prevents the hook from reaching close to the frame, lossen the tilt proximity sensor #4 jam nut and  

 

back the proximity sensor out, this MUST be done to prevent damage to the proximity sensor. Back off  the  

 

adjustment bolt to achive the desired tilt position, then tighten the adjustment bolt jam nut. 

 

d)  If the hard stop does not contact before the hook touches the frame, advance the bolt toward the hook assembly to  

 

achive the desired tilt position.  

e)  The proximity sensor must be adjusted to be activated (illuminate the LED light on the side) when the bolt of the  

 

hard stop makes contact with the hook assembly.  Loosen off  the jam nut. Turn the body backwards until the  

 

LED light on the side of the proximity switch shuts off .  Turn the body forward again until the light illuminates.   

 

Turn forward 1/2 turn more.  Tighten the jam nut.  

f)  When the adjustment is complete, return the restraint to the parked position by turn the 3-position selector switch  

 

back to the “DISENGAGE” position to take the controls out of Maintenance Mode.

g)  Test the unit and repeat if necessary. Re-install the weather seal if it was removed.

NOTICE

Содержание ULTRAHOOK UHR40

Страница 1: ...A very high level of eld issues with this type of equipment can be directly attributed to improper or incomplete installation The installation instructions and information provided for this equipment...

Страница 2: ...owners manuals that are provided on Pentalift Equipment Corporations website are generic in nature They are provided for general information only For all purposes only the owners manual that is speci...

Страница 3: ...PENTALIFT EQUIPMENT CORPORATION M065R27 August 30 2021 1 39 PM ULTRAHOOK UHR40 VEHICLE RESTRAINT THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 4: ...t updates please complete the following information and return to Pentalift Equipment Corporation To validate warranty on line go to www pentallift com END USER INFORMATION Please return to Pentalift...

Страница 5: ...ALLING OPERATING OR SERVICING THE ULTRAHOOK VEHICLE RESTRAINT FAILURE TO FOLLOW THESE SAFETY PRAC TICES MAY RESULT IN PROPERTY DAMAGE BODILY INJURY OR DEATH IT IS THE RESPONSIBILITY OF OTHERS TO ENSUR...

Страница 6: ...e equipment in proper operating condition in accordance with the detailed instructions in this manual See MAINTENANCE AND LUBRICATION on page 22 6 Never stand between the dock and a truck 7 Ensure tha...

Страница 7: ...he air exhausted prior to performing said loading or unloading operations 6 3 8 When a vehicle restraint is unable to properly engage a transport vehicle the user shall activate the applicable communi...

Страница 8: ...LLATION STEPS CONTINUED 16 OPERATION AND PERFORMANCE CHECK 17 OPERATING INSTRUCTIONS 19 DOCK IS READY FOR TRUCK ARRIVAL OR DEPARTURE 19 TRANSPORT VEHICLE IN POSITION 19 WHAT TO DO IF THE VEHICLE ATTEM...

Страница 9: ...2 PENTALIFT EQUIPMENT CORPORATION M065R27 August 30 2021 1 39 PM ULTRAHOOK UHR40 VEHICLE RESTRAINT PRECAUTIONARY LABELING Figure 1 Precautionary Labels...

Страница 10: ...date future label replacement requirements NOTE It is the owner s responsibility to ensure that all precautionary labeling remains legible and in its original position throughout the life of the produ...

Страница 11: ...PM ULTRAHOOK UHR40 VEHICLE RESTRAINT To re order labels use the following part numbers Item Part No Qty Unit Description 1 250 2368 2 Speci cation Plate 2 250 1908 4 Proximity Switch Indication Label...

Страница 12: ...ot proceed with an alternate installation method unless written con rmation has been provided by Pentalift Equipment Corporation To accommodate a complete installation there is a blank space provided...

Страница 13: ...T BEAM SUPPORT IS PROVIDED ON DOCK LEVELERS TO BE INSTALLED WITH A ULTRAHOOK PRIOR TO INSTALLATION CONFIRM THE DOCK LEVELER IS EQUIPPED WITH THIS OPTION Never weld on the Ultrahook Vehicle Restraint o...

Страница 14: ...Lagged in Models on page 10 9 _ Install the dock leveler following the manufacturer s installation instructions Raise the dock leveler and secure it in place using the manufacturers maintenance proced...

Страница 15: ...8 PENTALIFT EQUIPMENT CORPORATION M065R27 August 30 2021 1 39 PM ULTRAHOOK UHR40 VEHICLE RESTRAINT Figure 4 Position the Ultrahook Figure 3 Slinging Unit...

Страница 16: ...9 PENTALIFT EQUIPMENT CORPORATION M065R27 August 30 2021 1 39 PM ULTRAHOOK UHR40 VEHICLE RESTRAINT Figure 5 Mounting the Brush Weather Seal...

Страница 17: ...10 PENTALIFT EQUIPMENT CORPORATION M065R27 August 30 2021 1 39 PM ULTRAHOOK UHR40 VEHICLE RESTRAINT Figure 6 Concrete Loading Diagram for Lagged in Models...

Страница 18: ...11 PENTALIFT EQUIPMENT CORPORATION M065R27 August 30 2021 1 39 PM ULTRAHOOK UHR40 VEHICLE RESTRAINT Figure 7 Mount Outside Light and Signs Figure 8 Power Unit and Junction Box...

Страница 19: ...e Pentalift pit drawing Con rm the conduit locations with the appropriate Pentalift pit drawing 3 _ Run the required wires from the control panel to the signal junction box by others restraint power u...

Страница 20: ...TENV Unit 19 A 9 5 A 5 4 A 3 7 A 2 7 A 2 2 A 9 _ Trim the height of the brush weather seal assemblies so that they overlap the 2 step at the bottom front of the restraint by 1 and the dock leveler fr...

Страница 21: ...wiring If you are still unable to adjust the proximity sensor contact your authorized Pentalift representative When proximity sensors 1 2 and 3 have been con rmed operational check and adjust proximit...

Страница 22: ...15 PENTALIFT EQUIPMENT CORPORATION M065R27 August 30 2021 1 39 PM ULTRAHOOK UHR40 VEHICLE RESTRAINT Figure 10 Adjustment Bolts for Tilt Hard Stops Figure 9 Proximity Switch Adjustments...

Страница 23: ...t the upward tilt when the hook is fully retracted and returning to the stored position Too much tension will cause the tilt to slam upward an audible knock will be heard when the hard stop makes cont...

Страница 24: ...as the switch is turned however the outside red light must remain illuminated until the hook has nished moving to the stored position Once the hook has fully returned to the stored position and stoppe...

Страница 25: ...impact guard and is fully tilted down the hook must then retract and return to the stored position When the hook has fully returned to the stored position the outside green light must illuminate No o...

Страница 26: ...minate the restraint hook will fully retract to its stored position and the exterior green light will illuminate indicating that the vehicle is free to depart USE BY UNTRAINED PEOPLE CAN RESULT IN PRO...

Страница 27: ...20 PENTALIFT EQUIPMENT CORPORATION M065R27 August 30 2021 1 39 PM ULTRAHOOK UHR40 VEHICLE RESTRAINT Figure 13 Inside Green Light Figure 14 Trailer in Position and Rear Impact Guard Secured...

Страница 28: ...accomodate engagement turn the 3 position selector switch to the OVERRIDE position The outside wall mounted red light will remain illuminated and the interior panel mounted yellow light will illumina...

Страница 29: ...d using Tremclad High Performance Rust Enamel Gloss Dark Machine Grey NOTE At every maintenance interval inspect the vehicle restraint for any damaged or worn parts If any damaged or worn parts are fo...

Страница 30: ...ic components As the actual temperature the equipment is used in moves further away from the recommended temperature range the concern points increase Abuse and overuse in this regard will void all wa...

Страница 31: ...ydraulic components maybe exposed to more extreme temperatures the hydraulic power unit and the hydraulic uid stored in it will be exposed to and therefore absorb the more moderate and desirable inter...

Страница 32: ...R REMOVE THE RELIEF VALVE NOTICE ONLY TRAINED AND QUALIFIED PERSONNEL SHALL PERFORM INSPECTION OR MAINTENANCE AND SERVICE PROCEDURES ERROR CONDITIONS FLASHING LIGHTS ALARM SOUNDS When an error conditi...

Страница 33: ...ion with a dock leveler then both overloads will have to be reset 2 If the motor runs but the restraint does not cycle properly a Con rm the PLC is in run mode Both the Power and Run lights on the PLC...

Страница 34: ...retracted proximity switch may be loose improperly adjusted or broken Adjust the switch See ADJUSTMENTS AND TESTING on page 14 If the switch cannot be adjusted consult your authorized Pentalift repre...

Страница 35: ...quipment 2 Part Number Description and Quantity 3 Shipping Instructions TO ENSURE PROPER FUNCTIONING DURABILITY AND SAFETY OF THE PRODUCT ONLY GENUINE PENTALIFT REPLACEMENT PARTS MUST BE USED ALTERING...

Страница 36: ...800001 Split Pin 9 3100021 Proximity Sensor Mounting Plate 10 8100005 Hook Assembly 11 8100042 Hook Cylinder 12 720190 Machine Screw 8 32x1 2 13 720266 Hex Bolt 1 4 20x2 3 4 14 740117 Flat Washer 1 2...

Страница 37: ...EQUIPMENT CORPORATION M065R27 August 30 2021 1 39 PM ULTRAHOOK UHR40 VEHICLE RESTRAINT CONTROL PANEL REPLACEMENT PARTS LIST USE ONLY GENUINE PENTALIFT REPLACEMENT PARTS Figure 21 Control Panel Replac...

Страница 38: ...0V Time Delay 5 26 060 0316 Fuse 1A 250V Time Delay 6 250 2380 Instruction Label 27 060 0495 Fuse 25A 250V Time Delay 7 054 0351 O Ring 28 060 1033 PLC 8 060 0713 Key Switch Head 29 060 0205 Fork Term...

Страница 39: ...ULTRAHOOK UHR40 VEHICLE RESTRAINT Item Part No Description 1 060 0701 Tra c Light Fixture NOTE State Model and Serial when ordering replacement parts TRAFFIC LIGHT REPLACEMENT PARTS USE ONLY GENUINE P...

Страница 40: ...1 Caution Sign Move on Green Only See Figure 7 Mount Outside Light and Signs on page 11 2 250 1904 1 Interior Warning Sign 3 250 1960 1 Exterior Warning Stand Clear of Equipment See Figure 7 Mount Ou...

Страница 41: ...re 9 Proximity Switch Adjustments 15 Figure 10 Adjustment Bolts for Tilt Hard Stops 15 Figure 11 Inside Red Light 19 Figure 12 Loading Dock Vacant 19 Figure 13 Inside Green Light 20 Figure 14 Trailer...

Страница 42: ...ility for 1 Consequential damages of any kind which result from use or misuse of the equipment 2 Damage or failure resulting from the use of unauthorized replacement parts 3 Damage or failure resultin...

Отзывы: