IMPORTANT SAFETY INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
WATER CHEMISTRY CONTROLLER
INTELLICHEM
®
INSTALLATION
USER’S GUIDE
AND
Страница 1: ...IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS WATER CHEMISTRY CONTROLLER INTELLICHEM INSTALLATION USER S GUIDE AND...
Страница 2: ...pH Menu Description 12 ORP Menu Description 15 Configuration Menu 18 19 Auto Setup Menu 25 Saturation Index Overview 25 INSTALLATION 29 Mounting IntelliChem Controller Enclosure 30 Wiring the IntelliC...
Страница 3: ...ult in death or serious injury to service person pool users or others due to electric shock RISK OF ELECTRICAL SHOCK OR ELECTROCUTION This product must be installed by a licensed or certified electric...
Страница 4: ...nd chemical lines Locate chemical feed pumps and chemical storage tanks in a safe and secure area Strictly follow the acid manufacturers safety and handling protocols including hand body and eye prote...
Страница 5: ...ool or spa meets the requirements of the current National Electrical Code N E C Article 680 22 and all local codes and ordinances A licensed or certified electrician must install the electrical system...
Страница 6: ...ove contaminated clothing and shoes Contaminated clothes should be thoroughly cleaned before re use EYE CONTACT Flush eyes immediately with water for at least 20 minutes Seek immediate medical attenti...
Страница 7: ...de P N 520589 During normal operation no user input is required the IntelliChem controller will automatically sense ORP and pH levels The current ORP and pH levels are regularly displayed on the contr...
Страница 8: ...e adjusted via the Configuration Display Mode menu see page 17 Left arrow button Scroll through sub menu items or move cursor left when editing a setting Menu button Access the main menu see page 11 W...
Страница 9: ...rate the supply volume or if there is no supply reminder set up see page 13 15 The gauge is displayed as an hour glass if the supply is based on time rather then volume see page 6 Limit Clear Press th...
Страница 10: ...telliChem is powered up Main Status Screen After IntelliChem controller has completed the Flow Delay the main status screen displays the measurements of the connected pH and ORP sensors The normal sta...
Страница 11: ...eturn to the main screen Locked Please enter password 1234 Set Password PW 1234 Lock Off Password Protect and IntelliTouch EasyTouch and SunTouch Control Systems Note If the password lock is enabled f...
Страница 12: ...ve each selection The displays shows t H CO2 OR Previous Values Use to recalculate new dose times etc if no custom settings exist Not recommended for custom settings use the menu directly to make thes...
Страница 13: ...ll through the controller configurations Press the MENU select next screen Select Use Time 0 if the doser pump s GPD gallons pe r day feed rate is What is your Hardware Setup pH ORP L_Pump EX_IC What...
Страница 14: ...Setup pH ORP CO2 R2 EX_IC How long does your filter run Daily H 08 M 00 How long should each CO2 dose be 00 00 00 What size is the body of water Volume 10 0K Units gal US How long does your filter run...
Страница 15: ...us Default Values Display Mode Basic Control Panel LED Brightness 10 Menu Timer M 02 S 30 Menu Backlight Timer M 00 M 20 Power On Delay 14 minutes Flow Switch Delay 1 minute Dose Priority Simultaneous...
Страница 16: ...r On ORP Dose to Setpoint Page 2 2 Limit 00 00 00 Clear 24hr Flow ORP Setpt 700 use Left Right button to adjust ORP set point ORPTweak reading xxx tweak 0 0 50mV ORP Supply Page 1 2 Units gal US gal U...
Страница 17: ...f liquid dispensed in one day Units apply to dose and limit and clear dose limits setting 9 Press the MENU to return to the previous pH Dosage page 1 2 menu items 10 Press the MENU again to exit pH Do...
Страница 18: ...set by Auto Setup The Dose Time is set by Auto Setup wizard based on pool volume and filter run time Dose to Setpoint does not have a dose amount only a time limit Limit Time Volume Displays the curr...
Страница 19: ...lect Manual to manually clear the pH dose limit timers and select 24 Hrs to clear timers automatically each 24 hour period of continuous operation To protect the pool water IntelliChem controller will...
Страница 20: ...to setpoint say 7 45 0 25 above setpoint or half the 0 5 pH value the dispensed amount will be 1 2 of the specified dosage And at 0 05 1 10th of 0 5 value above setpoint 7 25 the dosage will be 10 of...
Страница 21: ...calls for ORP chemicals The ORP dose time is set by Auto Setup The Dose Time is set by Auto Setup wizard based on pool volume and filter run time Dose to Setpoint does not have a dose amount only a t...
Страница 22: ...enu ORP Tweak The current value is displayed reading x xx Press to adjust the ORP sensor level 50 mV To remove the tweak set the level back to 0 zero ORP Supply page 1 2 Units Select gal US gal UK Lit...
Страница 23: ...en will alternate between the two screens Dosing message is preceded with an s to indicate automation is in SPA mode and the doses are cut to 25 Dosing is preceded with a to indicate the dosage is bei...
Страница 24: ...time from when the Flow Switch is active to the first display screen reading The adjustable time is from 1 to 60 minutes The default flow switch delay time is one minute Doser Probe Sets the delay tim...
Страница 25: ...e control panel can be password protected Once a password has been set the IntelliChem controller will not allow access to the menu system and no changes to be made without entering the password For m...
Страница 26: ...ty or Simultaneous Depending on how the IntelliChem chemical dosers are plumbed and how much water is circulating in the system where the chemicals are injected into the water stream it may be preferr...
Страница 27: ...est continues to fail contact technical support Probe Test This test takes approximately 30 seconds Perform this test with the sensor cables and probes installed Probes must be clean and in water Poss...
Страница 28: ...is helpful to cycle power on the IntelliChlor and wait 10 minutes for the green lights before it will respond with ppm and status information it may not respond if the Salt or Cell lights are flashin...
Страница 29: ...GPD gallons per day EXTERNAL RELAY 1 or 2 RATE xxx GPD gallons per day Note Set to 0 to use time based feed instead of volumetric only on the Ext Relays not internal motors CO2 EXTERNAL RELAY 1 or 2...
Страница 30: ...r 2 RATE xxx GPD gallons per day Note Set to 0 to use time based feed instead of volumetric only on the Ext Relays not internal motors Alarm Output Select the following the IntelliChem Controller alar...
Страница 31: ...ion Index SI also called the Langelier Index is a chemical equation or formula used to diagnose the water balance in the pool The Saturation Index formula is SI pH TF CF AF 12 1 or 12 2 for salt pools...
Страница 32: ...bisulfate to adjust pH in arid geographic areas with excessive evaporation and minimal dilution of pool water with fresh water A buildup of by products can damage the IntelliChlor SCG Calcium Hardnes...
Страница 33: ...corrosion of metal components Combined Chlorine Chloramines None super chlorinate to remove all chloramines pH 7 2 7 8 USE MURIATIC ACID to lower pH and Soda Ash to raise pH Cyanuric Acid 30 50 ppm To...
Страница 34: ...of cyanurate ions contribute to alkalinity Thus a correction must be made to total alkalinity We subtract 1 3 of the cyanuric acid level from the reading obtained in the total alkalinity test Total A...
Страница 35: ...MP RELAY located in the load power center see page 40 for the IntelliChem controller AC power wiring diagram This ensures that the IntelliChem controller will only dispense chemicals when the filter p...
Страница 36: ...local NEC codes see page i 4 The installation surface must be solid and vertical Do not mount the IntelliChem controller enclosure in a horizontal position 5 Maintain adequate clearance for opening t...
Страница 37: ...equired at this non metallic enclosure Follow manufactures instructions when installing and testing of ground fault circuit breakers GFCB and interrupters GFCI Connect input AC wires to the IntelliChe...
Страница 38: ...electrician or a qualified pool professional in accordance with the current National Electrical Code NEC NFPA 70 or the Canadian Electrical Code CEC CSA C22 1 All applicable local installation codes a...
Страница 39: ...low cell to the rest of the system is included with IntelliChem controller kit 1 Sensors wires will connect to within 10 feet 2 Water leaks will cause damage Mount where water does not leak and damage...
Страница 40: ...material to clean Handle electrode carefully Sensors contain external and internal glass elements Do not drop or otherwise subject the sensor to vibration physical impact Leave excess wire outside the...
Страница 41: ...end of the OUT tube with the pipe clamp to the chosen return line Choose a location that provides enough space to drill and to tighten the clamp must be after the heater see page 37 Be sure the tube...
Страница 42: ...l flow through the cell at a steady rate in the right direction 2 Inlet should be installed after filter and before heater Note Plumb the INLET before the solar valve 3 Exit should be installed after...
Страница 43: ...Diagram Figure 2 IntelliChem Controller Plumbing Installation HAND TIGHTEN FITTINGS ONLY USING A WRENCH TO TIGHTEN WILL CRACK FITTINGS Flow Switch Inlet Outlet Water Flow CHLORINE Chlorine Pump Acid...
Страница 44: ...h the strain relief and connect to J6 Sensor terminal connector on the IntelliChem controller circuit board The sensor wires are labeled PLUS AND MINUS POLARITY MUST BE OBSERVED pH sensor wire Connect...
Страница 45: ...ense chemicals when the filter pump is ON For IntelliTouch EasyTouch or SunTouch control system using an IntelliFlo pump or 2 speed pump and an IntelliChlor SCG the IntelliChlor controller AC power ce...
Страница 46: ...or more information about operating automation pool controllers refer to the following manuals IntelliTouch Control System User s Guide P N 521075 EasyTouch Control System User s Guide P N 521044 Inte...
Страница 47: ...IntelliChem controller AC power wires to EasyTouch IntelliTouch and SunTouch control system filter pump relay see diagram on previous page 1 IntelliChem Controller AC power Run the IntelliChem contro...
Страница 48: ...ransformer Load Center with SCG option Power Center with SCG option CONNECT INTELLICHEM CONTROLLER AC POWER TO FILTER PUMP RELAY CONNECT INTELLICHEM CONTROLLER AC POWER TO FILTER PUMP RELAY Retaining...
Страница 49: ...ires into the COM port connector screw terminals on the circuit board EasyTouch J20 IntelliTouch J7 8 SunTouch J11 Make sure to match the color coding of the wires YELLOW DATA GREEN DATA and BLACK GND...
Страница 50: ...next screen press button next to NO and select YES Press SAVE to save the setting and return to the Equipment screen Note See page 28 for information the online Langelier Saturation Index LSI Calculat...
Страница 51: ...t chlorine or bromine supply is full One bar indicates the supply is nearly empty Press MENU twice to exit and update the values pH VAL 7 0 pH SET 7 5 ORP VAL 650 ORP SET 750 IntelliChem PH ORP Values...
Страница 52: ...ntroller is connected to the SunTouch control system via the RS 485 cable The RS 485 communication cable is connected to the COM port on the SunTouch Control System circuit board IntelliChem pH 7 65 O...
Страница 53: ...INTELLICHEM Controller Installation and User s Guide 47 Help Guide...
Страница 54: ...nd Troubleshooting Tips The IntelliChem is continually monitoring its own condition and that of the water chemistry The following is a list of alarms and most likely causes This should give you a good...
Страница 55: ...dose dispensing device is operating properly and that your supply tank is full pH HIGH PH Is Too High pH Reading Too High NO FLOW DETECTED Check pump flow cell filter and valves No Flow Ensure the poo...
Страница 56: ...INTELLICHEM Controller Installation and User s Guide 50 Cross Reference Displayed in various places on the main screen...
Страница 57: ...able reference solutions If required use the IntelliChem Tweak pH feature to periodically adjust the pH reading see above and page 12 It s important to note that changes in pH cyanuric acid concentrat...
Страница 58: ...g the Flow Cell Sensors To clean the ORP and pH sensors turn off the AC source power to IntelliChem at the GFCI switch Disconnect the probe connectors from the Flow Cell unscrew the probe and carefull...
Страница 59: ...2 for the INLET tube 5 Remove the upper and lower screws securing the old pump head and remove the pump head from the motor assembly 6 Install the new pump head with attached tubes to the motor assem...
Страница 60: ...er 4 P N 521348Z Pump head Jaco fitting with tube and screws 5 P N 521466Z Jaco fitting 6 P N 521467Z Enclosure mounting brackets 7 P N 521338Z Pump motor 8 P N 521468Z Strain relief kit 9 P N 521335Z...
Страница 61: ...6 P N 744000290 Cable pH 3 ft 7 P N 744000360 Cable ORP 3 ft 8 P N 754000340 O Ring for Flow Jar 9 P N 754000350 Flow Jar Accessories P N 521814 3 8 Black Tubing optional P N 744000280 Cable pH 10 ft...
Страница 62: ...1 522010Z FILTER INLINE STRAINER 1 4 FEMALE NPT 2 2 522347Z CLAMP SADDLE ICHEM BYPAS 3 1 606000100Z FTG 3 8 COMPRESSION X 1 4 NPT 4 1 620000040Z FTG 1 4 NPT NYLON PLUG 5 3 622000080Z 1 4 NPT M F BALL...
Страница 63: ...INTELLICHEM Controller Installation and User s Guide 57 NOTES...
Страница 64: ...ountries Unless expressly noted names and brands of third parties that may be used in this document are not used to indicate an affiliation or endorsement between the owners of these names and brands...
