Pentair 063/E006 Скачать руководство пользователя страница 1

Warning

The electronic parts of the EPI-2 and all the 
optional modules can be damaged by a discharge 
of static electricity. Before you start, touch a 
grounded metal surface to discharge any static 
electricity.

1. General safety 
instructions

1.1 intended use

the ePi-2 electric actuators covered in this 
instruction and operating Manual are designed 
for the operation of any kind of quarter-turn 
industrial valves (i.e., ball, butterfly, plug 
and control valves) used in a wide range of 
applications ranging from heavy industrial, 
chemical, petrochemical plants, waterworks, 
water pipelines, waste paper plants and power 
plants to food, brewing and heating, ventilation, 
air conditioning, etc.
Pentair Valves & controls will not be 
liable for any possible damage or physical 
injury resulting from use in other than the 
designated applications or by lack of care 
during installation, operation, adjustment 
and maintenance of the machine. such risks 
lie entirely with the user. Depending on 
the specific working conditions, additional 
precautions may be requested.
considering that Pentair has no direct control 
over particular applications, operation or 
maintenance conditions, it is the operator’s 
responsibility to comply with all applicable 
safety rules.
Please inform Pentair urgently if you face 
unsafe situations not described in this ioM. it is 
the sole responsibility of the operator to ensure 
that the local health and safety regulations are 
adhered to.
ePi-2 are tested according to en 21680. 
noise level is less than 65 dB (grade a) at 1 m 
distance.

ePi-2 electric actuators are designed in 
accordance with the applicable international 
rules and specifications, but the following 
regulations must be observed in any case:
• The general and safety regulations
• The plant specific regulations and 

requirements

• The proper use of personal and protective 

devices (glasses, clothing, gloves, etc.)

• The proper use of tools, lifting and transport 

equipment

• Electrical installation, use and maintenance 

on ePi-2 has to be carried out in accordance 
with the national legislation and statutory 
requirement related to the safe use of ePi-2 
actuators, applicable to the site of installation

• Should further information and guidance 

related to the safe use of ePi-2 actuators is 
requested, please contact Pentair

index

1  General safety instructions ......................... 1

2  Machine description .................................... 4

3  storage end pre-installation ....................... 6

4 installation .................................................... 7

5 lubrication ................................................. 14

6  actuator setting and configuration ........... 14

7  Maintenance and trouble-shooting .......... 20

8 Decommissioning ...................................... 21

9  Parts list and drawings.............................. 21

Warning

It is assumed that the installation, configuration, 
commissioning, maintenance and repair works 
are carried out by qualified personnel and 
checked by responsible specialists.

Warning

Any repair work, other than the operations 
outlined in this manual, is strictly reserved to 
qualified Pentair personnel or to personnel 
directly authorized by the company itself.

www.pentair.com/valves

Keystone

 ePi-2 quarter-turn electric actuator

InstallatIon and MaIntenance InstructIons

© 2012 Pentair plc. all rights reserved.

VCioM-02881-en 15/04

Содержание 063/E006

Страница 1: ...ed to EPI 2 are tested according to EN 21680 Noise level is less than 65 dB grade A at 1 m distance EPI 2 electric actuators are designed in accordance with the applicable international rules and spec...

Страница 2: ...ent of Use of the actuator in contravention of local safety at work legislation Incorrect installation disregard or incorrect application of the instructions provided on the actuator nameplate and in...

Страница 3: ...1 4 2 1 ATEX label for application in hazardous areas A Manufacturer logo B Product model C Nominal output torque value D Product code E Serial number F Stroking time range G Power supply data H Max c...

Страница 4: ...ration Control command open counter clockwise or clockwise rotation selectable on the logic board moves the valve to a completely or partially open position Control command closed clockwise or counter...

Страница 5: ...rom 24 to 48 V DC V AC 2 7 Options label A label is always provided with base actuators where optional modules will have to be checked out once they are installed after delivery at local organisations...

Страница 6: ...hey just prevent the entry of undesired objects during transport Pentair cannot accept responsibility for deterioration caused on site when the covers are removed 3 2 2 Storage for a brief period less...

Страница 7: ...onto the valve so that the shaft output drive enters the groove of the stem extension This coupling must take place without forcing and only with the weight of the actuator When the actuator output s...

Страница 8: ...valve flange and the actuator coupling block Warning Never lift the valve actuator assembly without securing slings to both the valve and the actuator Never use the handwheel to lift the actuator Warn...

Страница 9: ...installer s responsibility to select the most appropriate electric protection Figure 7 Setting of the mechanical stop Screw 1 Screw 2 4 6 Setting of the angular stroke mechanical stops It is important...

Страница 10: ...0 580 0 500 2000 E171 8 53 14 50 6 80 3 200 2 520 1 150 1 000 14 00 7 00 3 220 2 530 1 120 0 980 6 100 9 50 4 60 1 900 1 550 0 760 0 670 9 30 4 50 1 920 1 540 0 720 0 620 4 180 7 00 3 40 1 550 1 240 0...

Страница 11: ...Directive and specific Rules applying to the products Figure 9 Overview of the electrical connections Earth connection X 4 9 Removal of the terminal board enclosure Using a 5 mm Allen key loosen the f...

Страница 12: ...d Blinker local selector relay Output contacts Note 3 4 Optional module OM3 3 Contacts shown in intermediate position CLC1 CLC2 end of travel signaling in closing Contacts shown in intermediate positi...

Страница 13: ...physically separate the power from the signal terminal place the power clamps protection provided with the actuator on the power terminal once you have completed the power cable connection This will a...

Страница 14: ...ew must be used with minimum yield strength 600 N mm2 Warning Pay attention not to damage the joint surfaces of the cover Once the configuration is completed reassemble the actuator cover Keystone EPI...

Страница 15: ...be carried out by specifically qualified personnel for operations on powered electronic cards Important The actuators are set in the workshop with the following configuration default value CL limit sw...

Страница 16: ...H 4 8 ON PUSH Opening speed 5 4 ON PUSH 6 5 6 ON PUSH 5 8 ON PUSH Closing torque 6 2 50 ON PUSH 9 6 5 75 ON PUSH 6 9 100 ON PUSH Opening torque 7 2 50 ON PUSH 9 7 5 75 ON PUSH 7 9 100 ON PUSH CW CCW 8...

Страница 17: ...lve position if the above condition is not respected the setup will not be successful and stroke limit error alarm will be signalized red LED blinking The red LED will continuously flash when the actu...

Страница 18: ...to operate with a 63 Nm or 125 Nm motor and a 250 Nm or 500 Nm motor respectively The difference is based on the technical characteristics of the electric motor itself Actuator model 63 Enter set up...

Страница 19: ...tware The relevant Instruction and Operating Manual is available with the A Manager software Warning The controls available via Bluetooth allow full actuator operability at a distance Pentair will not...

Страница 20: ...equired from Pentair please refer to the individual item number shown in Chapter 8 In case of malfunction in the mechanical electronic components in case of grease leaks through the seals or in case o...

Страница 21: ...s or waste disposal companies Batteries Yes Yes Will require special treatment before disposal use specialist recyclers or waste disposal companies 8 Decommissioning 8 1 Disposal and recycling At the...

Страница 22: ...Terminal block 1 23 Worm shaft flange 1 24 Anti loosening washer UNI 8842 J6 1 25 Base plate ISO 5211 F05 F07 1 26 Cover gasket 1 27 Dowel pin UNI EN 22338 1 28 Earth stud 1 29 Fixed anulus 1 30 Gask...

Страница 23: ...Terminal block 1 23 Worm shaft flange 1 24 Anti loosening washer UNI 8842 J6 1 25 Base plate ISO 5211 F07 F10 1 26 Cover gasket 1 27 Dowel pin UNI EN 22338 1 28 Earth stud 1 29 Fixed anulus 1 30 Gask...

Страница 24: ...minal block 1 24 Anti loosening washer UNI 8842 J6 2 25 Base plate ISO 5211 F07 F10 F12 1 26 Cover gasket 1 27 Dowel pin UNI EN 22338 1 28 Earth stud 1 29 Fixed anulus 1 30 Gasket 1 31 Indicator 1 32...

Страница 25: ...ive assembly 1 23 Stopper 2 24 Terminal block 1 25 Anti loosening washer UNI 8842 J6 2 26 Base plate ISO 5211 F10 F12 1 27 Cover gasket 1 28 Dowel pin UNI EN 22338 1 29 Earth stud 1 30 Fixed anulus 1...

Страница 26: ...inal block 1 23 Terminal cover gasket 2 24 Anti loosening washer UNI 8842 J6 2 25 Base plate ISO 5211 F10 F14 1 26 Cover gasket 1 27 Dowel pin UNI EN 22338 1 28 Earth stud 1 29 Fixed anulus 1 30 Housi...

Страница 27: ...10 Base housing 1 11 Base plate F12 F16 EN ISO 5211 1 12 Bearing support 1 13 Bushing 2 14 Bushing 1 15 Bushing 1 16 Bushing 1 17 Dowel pin UNI EN 22338 D 8x20 type B 4 18 Gasket 1 19 Hex head screw U...

Страница 28: ...N 24017 M16x30 2 30 Indicator 1 31 Indicator shaft 1 32 Manual worm shaft 1 33 Motor pinion 1 34 O ring Di 13 94 W 2 62 1 35 O ring Di 25 12 W 1 78 1 36 O ring Di 6 07 W 1 78 1 37 O ring Di 82 22 W 2...

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