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PENNCO KSC IV STEAM Series, Инструкция по установке, эксплуатации и обслуживанию

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 P/N 240009805, Rev. B [03/2014]

KSC IV STEAM SERIES 4

OIL-FIRED CAST IRON BOILER

INSTALLATION, OPERATION & 

MAINTENANCE MANUAL

An ISO 9001-2008 Certified Company

PATENT  7,823,544

MODELS 

KSC-3090S

KSC-3090ST

KSC-4125S

KSC-4125ST

KSC-5185S

KSC-5185ST 

KSC-6210S

KSC-6210ST

Manufactured by:

ECR International, Inc.

2201 Dwyer Avenue, 

Utica NY 13501

web site: www.ecrinternational.com

Содержание KSC IV STEAM Series

Страница 1: ...LATION OPERATION MAINTENANCE MANUAL An ISO 9001 2008 Certified Company PATENT 7 823 544 MODELS KSC 3090S KSC 3090ST KSC 4125S KSC 4125ST KSC 5185S KSC 5185ST KSC 6210S KSC 6210ST Manufactured by ECR I...

Страница 2: ...arness burner electric disconnect plastic cover 2 supply tapping 1 return tapping skim port and primary control NOTE For tankless heater units add tankless hot water coil and low limit control DIMENSI...

Страница 3: ...British Thermal Unit 3 Net AHRI Steam Ratings based on piping and pick up allowance of 1 333 Consult manufacturer before selecting boiler for installations having unusual piping and pick up requiremen...

Страница 4: ...and operation WARNING Keep boiler area clear and free from combustible materials gasoline and other flammable vapors and liquids Do not obstruct air openings to boiler room Modification substitution...

Страница 5: ...chanical Engineers Safety Code for Controls and Safety Devices for Automatically Fired Boilers ANSI ASME No CSD 1 Locate boiler in front of final position before removing crate Provide level solid bas...

Страница 6: ...of the openings to which they are connected 4 When air for combustion and room ventilation is from inside buildings the confined space shall be provided with two permanent openings one starting 12 inc...

Страница 7: ...e Figure 5 C If horizontal ducts are used each opening shall have a minimum free area 1 square inch per 2 000 BTU per hour total input rating of all appliances in the enclosed space Figure 6 D When du...

Страница 8: ...plug or place any obstruction in discharge line Terminate freely to atmosphere where any discharge will be clearly visible and at no risk of freezing Allow complete drainage of valve and discharge li...

Страница 9: ...9 1 Suggested piping for steam heating system can be seen in Figure 7 Actual piping may vary based on system design and local conditions Figure 7 SUPPLY AND RETURN PIPING...

Страница 10: ...10 for the suggested piping for a modular steam boiler PIPING FOR BUILT IN DOMESTIC HOT WATER HEATER PIPING FOR BUILT IN DOMESTIC HOT WATER HEATER COLD WATER IN UNTEMPERED HOT FLOW REGULATOR TEMPERIN...

Страница 11: ...TE PUMP TO RECEIVER TANK STEAM MAIN TRAP PUMPED RETURN TO SYSTEM FROM RECEIVER TANK FROM RECEIVER TANK STOP VALVE TO RECEIVER TANK STOP VALVE Figure 9 RETURN GRAVITY RETURN 2 TO SYSTEM STOP VALVE BLOW...

Страница 12: ...y or metallic chimney liner Unlined chimney will have leaks that will cause poor chimney performance no draft and could result in positive pressure in the combustion chamber Horizontal portions of ven...

Страница 13: ...ngs on suction line often allow air to be drawn into fuel pump making it difficult to maintain oil pressure at nozzle Do not run overhead fuel lines from tank to oil burner Fuel Pump Connections Fuel...

Страница 14: ...eam Wiring on next page Thermostat Installation 1 Thermostat should be installed on inside wall about four feet above floor 2 NEVER install thermostat on outside wall 3 Do not install thermostat where...

Страница 15: ...VA 1K1 Relay Contacts Wire Connection TR 2 Transformer 120V 24V 50VA 1K2 Relay Contacts LWCO Low Water Cut Off LGV24 Volt Gas Valve LS Limit Switch EWF Electric Water Feeder PS Pressure Switch MS Manu...

Страница 16: ...burns instantly or death by scalding Refill boiler to its normal water line Operating Instructions Start of heating season have venting system inspected Check vent pipe from boiler to chimney for sign...

Страница 17: ...rol circuit after burner adjustments have been made for satisfactory performance 2 Check electrode setting they may have been jarred out of position during transportation 3 Lubricate burner motor if n...

Страница 18: ...losed To remove soot and scale from flueways remove top jacket panel top clean out plate open burner swing door See Figure 14 OPERATING INSTRUCTIONS Opening Burner Swing Door 1 Turn off power to boile...

Страница 19: ...each month of the heating season Before seasonal start up it is advisable to have a qualified service agency check boiler for soot and scale in flues change oil filter and nozzle clean burner and re...

Страница 20: ...be restricted or blocked Periodic inspection and tightening of the tankless heater cover plate bolts will reduce the risk of leaks See parts 3 and 5 under Coil and Cover Plate Replacement Parts Electr...

Страница 21: ...ce X Inspect Oil Line Size Leaks X Inspect Electrical Connections X Install New Filter X Room Make up Air X Electrode Setting X Proper Light Off Hot Cold X Controls and Safety Devices X Nozzle Size An...

Страница 22: ...22 NOTES...

Страница 23: ...23 Company Address Phone Company Name Tech Initials Service Performed Date SERVICE RECORD...

Страница 24: ...erride which is provided primarily to permit the use of an external energy management system that serves the same function THIS OVERRIDE MUST NOT BE USED UNLESS AT LEAST ONE OF THE FOLLOWING CONDITION...

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